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3 Product Description 

X-AO 16 01 

Page 24 of 52 

HI 801 111 E Rev. 4.00 

3.6.7 

Pin Assignment for Mono Connector Boards with Cable Plug 

HIMA provides ready-made system cables for use with this connector board,  
see Chapter 3.7. 

The cable plug and the connector boards are coded. 

Lead marking based on DIN 47100: 

c 

b 

a 

Row 

Signal 

Color 

Signal 

Color 

Signal 

Color 

1 

Not used   

Not used   

U1-D1A 

YE-BK 

2 

Not used   

Not used   

U1-D1B 

GN-BK 

3 

Not used   

Not used   

U1-D2A 

YE-RD 

4 

Not used   

Not used   

U1-D2B 

GN-RD 

5 

Not used   

Not used   

 

 

6 

Not used   

Not used   

 

 

7 

Not used   

Not used   

 

 

8 

Not used   

Not used   

 

 

9 

Not used   

Not used   

 

 

10 

Not used   

Not used   

 

 

11 

Not used   

Not used   

 

 

12 

Not used   

Not used   

 

 

13 

Not used   

Not used   

 

 

14 

Not used   

Not used   

 

 

15 

Not used   

Not used   

 

 

16 

Not used   

Not used   

 

 

17 AO16+ 

YE-BU 

AO16- 

GN-BU 

 

 

18 AO15+ 

YE-PK 

AO15- 

PK-GN 

 

 

19 AO14+ 

YE-GY 

AO14- 

GY-GN 

 

 

20 AO13+ 

BN-BK 

AO13- 

WH-BK 

 

 

21 AO12+ 

BN-RD 

AO12- 

WH-RD 

 

 

22 AO11+ 

BN-BU 

AO11- 

WH-BU 

 

 

23 AO10+ 

PK-BN 

AO10- 

WH-PK 

 

 

24 AO9+ 

GY-BN 

AO9- 

WH-GY 

 

 

25 AO8+ 

YE-BN 

AO8- 

WH-YE 

 

 

26 AO7+ 

BN-GN 

AO7- 

WH-GN 

 

 

27 AO6+ 

RD-BU 

AO6- 

GY-PK 

 

 

28 AO5+ 

VT  AO5- 

BK   

 

29 AO4+ 

RD  AO4- 

BU   

 

30 AO3+ 

PK  AO3- 

GY   

 

31 AO2+ 

YE  AO2- 

GN   

 

32 AO1+ 

BN  AO1- 

WH   

 

Table 15: Pin Assignment for Mono Connector Boards with Cable Plug 

 

Summary of Contents for HIMax X-AO 16 01

Page 1: ...HI 801 111 E Seite 1 von 52 X AO 16 01 HIMax Analog Output Module Manual...

Page 2: ...MA directly HIMA appreciates any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material...

Page 3: ...bel 11 3 4 Structure 12 3 4 1 Block Diagram 12 3 4 2 Indicators 13 3 4 3 Module Status Indicators 14 3 4 4 System Bus Indicators 15 3 4 5 I O Indicators 15 3 5 Product Data 16 3 6 Connector Boards 18...

Page 4: ...annels 36 4 3 4 Submodule Status DWORD 37 4 3 5 Diagnostic Status DWORD 38 4 4 Connection Variants 39 4 4 1 Single Channel Wiring 39 4 4 2 Redundant Wiring Serial Connection 39 4 4 3 Closed Loop Contr...

Page 5: ...o HIMax System manual Hardware description of the HIMax system HI 801 001 E HIMax Safety manual Safety functions of the HIMax system HI 801 003 E HIMax Communication manual Description of communicatio...

Page 6: ...d 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word danger...

Page 7: ...e 7 of 52 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks...

Page 8: ...nt type Range of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with...

Page 9: ...e user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMax controller is a par...

Page 10: ...rds used to test and certify the modules and the HIMax system 3 1 Safety Function The module ensures its safety function using one extra safety switch for each channel pair that is opened if a failure...

Page 11: ...label specifies the following important details Product name Mark of conformity Bar code 2D or 1D code Part number Part No Hardware revision index HW Rev Software revision index SW Rev Operating volta...

Page 12: ...OC and can be evaluated in the user program see Chapter 4 3 The safety related 1oo2 processor system for the I O module controls and monitors the I O level The data and states of the I O module are m...

Page 13: ...X AO 16 01 3 Product Description HI 801 111 E Rev 4 00 Page 13 of 52 3 4 2 Indicators The following figure shows the LED indicators for the module Figure 3 Indicators...

Page 14: ...sfer Table 3 Blinking Frequencies of LEDs 3 4 3 Module Status Indicators These LEDs are located on the front plate on the upper part of the module LED Color Status Description On Module in RUN normal...

Page 15: ...on to the system bus module in slot 2 B Yellow Blinking1 The physical connection to the system bus module in slot 2 has been established No connection to a redundant processor module running in system...

Page 16: ...ent input max 1 3 A Current input all outputs are switched off min 0 6 A Current input per channel pair 80 mA Operating temperature 0 60 C Storage temperature 40 85 C Humidity max 95 relative humidity...

Page 17: ...10 000 digits in SILworX Value of LSB 2 A Ohmic load max 600 Inductive load max 1 mH Capacitive load max 100 F in parallel to the ohmic load Settling time 5 ms Shutdown time if a fault occurs transit...

Page 18: ...ctor Boards 3 6 1 Mechanical Coding of Connector Boards I O modules and connector boards are mechanically coded starting from hardware revision AS10 to prevent them from being equipped with invalid I...

Page 19: ...Recess Coding Wedge Guideway for Coding Wedge Figure 5 Coding Example Coded I O modules can be plugged in to uncoded connector boards Uncoded I O modules cannot be plugged in to coded connector boards...

Page 20: ...20 of 52 HI 801 111 E Rev 4 00 3 6 3 Connector Board with Screw Terminals Mono Redundant X CB 014 01 X CB 014 02 I O Module Plug Connection to the Field Zone Screw Terminal Connector Block Figure 6 C...

Page 21: ...b AO10 3 11a AO11 3 12a AO12 4 11b AO11 4 12b AO12 5 13a AO13 5 14a AO14 6 13b AO13 6 14b AO14 7 15a AO15 7 16a AO16 8 15b AO15 8 16b AO16 Table 11 Terminal Assignment for Mono Connector Boards with S...

Page 22: ...AO13 6 13b AO13 7 15a AO15 8 15b AO15 Table 13 Terminal Assignment for Redundant Connector Boards with Screw Terminals Cable plugs attached to the connector board pin headers are used to connect to th...

Page 23: ...r Board with Cable Plug Mono Redundant X CB 014 03 X CB 014 04 cba cba 2 3 4 1 X CB 014 03 X CB 014 04 I O Module Plug Connection to the Field Zone Cable Plug in Row 1 Connection to the Field Zone Cab...

Page 24: ...D2B GN RD 5 Not used Not used 6 Not used Not used 7 Not used Not used 8 Not used Not used 9 Not used Not used 10 Not used Not used 11 Not used Not used 12 Not used Not used 13 Not used Not used 14 Not...

Page 25: ...ed U1 D2B GN RD 5 Not used Not used 6 Not used Not used 7 Not used Not used 8 Not used Not used 9 Not used Not used 10 Not used Not used 11 Not used Not used 12 Not used Not used 13 Not used Not used...

Page 26: ...m Minimum bending radius Fixed laying Flexible application 5 x d 10 x d Combustion behavior Flame resistant and self extinguishing in accordance with IEC 60332 1 2 2 2 Length 8 30 m Color coding Based...

Page 27: ...Product Description HI 801 111 E Rev 4 00 Page 27 of 52 3 7 1 Cable Plug Coding The cable plugs are equipped with three coding pins Cable plugs only match connector boards and FTAs with the correspond...

Page 28: ...orrect wiring Failure to comply with these instructions can damage the electronic components Observe the following points Plugs and terminals connected to the field zone Take the appropriate earthing...

Page 29: ...ilities Screwdriver slotted 0 8 x 4 0 mm Matching connector board To install the connector board 1 Insert the connector board into the guiding rail with the groove facing upwards see following figure...

Page 30: ...4 Start up X AO 16 01 Page 30 of 52 HI 801 111 E Rev 4 00 Figure 10 Securing the Connector Board with Captive Screws...

Page 31: ...ack Move the locks to the open position Lift the cover plate and insert into the fan rack 2 Insert the top of the module into the hook in rail see 3 Swivel the lower edge of the module towards the bas...

Page 32: ...Removing a Module Swiveling a Module in and out Securing and Releasing a Module Figure 11 Mounting and Removing a Module i If the HIMax system is operating do not open the cover plate of the fan rack...

Page 33: ...Chapter 4 3 1 If a redundancy group is created its configuration is defined in the tabs The tabs specific to the redundancy group differ from those of the individual modules see the following tables T...

Page 34: ...operation At least one of the redundant modules is faultless OR logic FALSE Module fault Channel fault no external faults the module is not inserted Observe the Module Status parameter Module Status D...

Page 35: ...stic Request see 4 3 5 for coding details Diagnostic Status contains the diagnostic value requested Diagnostic Status DWORD R Requested diagnostic value in accordance with Diagnostic Response The IDs...

Page 36: ...A should be output to the output Default setting 4 0 i If the channel is not used maintain the default setting 4 0 20 mA REAL W Intermediate data point on the highest scale final value 20 mA of the ch...

Page 37: ...set of an E A bus 0x00000004 Faults detected while configuring the hardware 0x00000008 Fault detected while verifying the coefficients 0x00000010 First temperature threshold exceeded warning temperatu...

Page 38: ...hannels 1 16 Coding Description 0x0001 Fault in hardware unit 0x0002 Reset of an E A bus 0x0040 Unauthorized access to the DA convertor detected 0x0080 Addressing fault of a AD convertor 0x0100 The me...

Page 39: ...e wiring such as described in Figure 12 Connector Board AO X AO 16 01 2 1 AO Analog Output Load Figure 12 Single Channel Wiring 4 4 2 Redundant Wiring Serial Connection When redundantly wired as speci...

Page 40: ...he data measured for the analog input are processed in the processor module and become the new data for the analog output Connector Board AO X AO 16 01 4 1 AO AI X AI 32 01 2 AI 3 Connector Board 5 X...

Page 41: ...n via Field Termination Assembly 4 4 5 Characteristics of HART Communication To ensure HART communication a HART handheld can be connected in parallel to the actuator The current fluctuation caused by...

Page 42: ...documentation 5 2 Diagnosis LEDs on the front side of the module indicate the module state see Chapter 3 4 2 The module diagnostic history can also be read using the programming tool SILworX Chapter...

Page 43: ...usly improving the operating system of the module HIMA recommends to use system downtimes to load the current version of the operating system into the module For detailed instructions on how to load t...

Page 44: ...7 Decommissioning X AO 16 01 Page 44 of 52 HI 801 111 E Rev 4 00 7 Decommissioning To decommission the module remove it from the base plate For more information see Mounting and Removing the Module...

Page 45: ...id mechanical damage HIMax components must be transported in packaging Always store HIMax components in their original product packaging This packaging also provides protection against electrostatic d...

Page 46: ...11 E Rev 4 00 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware Upon request a disposal agreement can be arranged with HIMA All materials must be...

Page 47: ...X AO 16 01 9 Disposal HI 801 111 E Rev 4 00 Page 47 of 52...

Page 48: ...ra Low Voltage PES Programmable Electronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a danger...

Page 49: ...ure 5 Connector Boards with Screw Terminals 20 Figure 6 Connector Boards with Cable Plug 23 Figure 7 System Cable X CA 011 01 n 26 Figure 8 Single Channel Wiring 39 Figure 9 Redundant Wiring Serial Co...

Page 50: ...ble 8 Terminal Assignment for Redundant Connector Boards with Screw Terminals 22 Table 9 Cable Plug Properties 22 Table 10 Pin Assignment for Mono Connector Boards with Cable Plug 24 Table 11 Pin Assi...

Page 51: ...of 52 Index block diagram 12 connector board with cable plug 23 with screw terminals 20 diagnosis 42 I O indicators 15 system bus indicators 15 HART communication 41 module status indicators 14 safet...

Page 52: ...00 HI 801 111 E 2011 HIMA Paul Hildebrandt GmbH Co KG HIMax and SILworX are registered trademark of HIMA Paul Hildebrandt GmbH Co KG Albert Bassermann Str 28 68782 Br hl Germany Phone 49 6202 709 0 F...

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