HIMatrix
Safety-Related Controller
F3 DIO 20/8 02 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.00
HI 800 345 E
Page 1: ...HIMatrix Safety Related Controller F3 DIO 20 8 02 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 2 00 HI 800 345 E...
Page 2: ...ncluded in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further information refer to the HIMA DVD and our...
Page 3: ...action in the Event of a Fault 12 3 1 1 2 Line Control 12 3 1 2 Safety Related Digital Outputs 13 3 1 2 1 Reaction in the Event of a Fault 14 3 2 Equipment Scope of Delivery 15 3 2 1 IP Address and Sy...
Page 4: ...2 1 Tab Module 30 4 3 2 2 Tab DI 20 Channels 31 4 3 3 Digital Outputs of F3 DIO 20 8 02 32 4 3 3 1 Tab Module 32 4 3 3 2 Tab DO 8 Channels 33 4 4 Configuration with ELOP II Factory 34 4 4 1 Configuri...
Page 5: ...on Maintenance Decommissioning Transport Disposal HIMatrix remote I Os are available for the programming tools SILworX and ELOP II Factory Which programming tool can be used depends on the processor o...
Page 6: ...Help Instructions on how to use SILworX ELOP II Factory Online Help Instructions on how to use ELOP II Factory Ethernet IP protocol SILworX First Steps Introduction to SILworX using the HIMax system a...
Page 7: ...position Safety notes and operating tips are particularly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a...
Page 8: ...E Rev 2 00 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and trick...
Page 9: ...n accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply vol...
Page 10: ...the user program Faults related to the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system...
Page 11: ...the inputs are safely transmitted to the connected controller via safeethernet The outputs are safely assigned their values by the connected controller via safeethernet 3 1 1 Safety Related Digital In...
Page 12: ...ts DI of the same system as follows DI 3 DO 1 DI 1 1 2 2 2 4 EMERGENCY STOP 1 EMERGENCY STOP 2 EMERGENCY STOP switches in accordance with EN 60947 5 1 and EN 60947 5 5 Figure 2 Line Control The remote...
Page 13: ...e 16 If an overload occurs one or all digital outputs are switched off If the overload is removed the outputs are switched on again automatically see Table 13 The external wire of an output is not mon...
Page 14: ...ts a faulty signal on a digital output the affected module output is set to the safe de energized state using the safety switches If a device fault occurs all digital outputs are switched off In both...
Page 15: ...ture 0 60 C for SILworX programming tool F3 DIO 20 8 021 SILworX 20 C Remote I O 20 digital inputs 8 digital outputs Operating temperature 20 60 C for SILworX programming tool F3 DIO 20 8 023 SILworX...
Page 16: ...5 E Rev 2 00 3 3 Type Label The type plate contains the following details Product name Bar code 1D or 2D code Part no Production year Hardware revision index HW Rev Firmware revision index FW Rev Oper...
Page 17: ...7 of 48 3 4 Assembly This chapter describes the layout and function of the remote I Os and their communication via safeethernet DIO 20 8 02 Figure 5 Front View Digital Inputs Safety Related Processor...
Page 18: ...linking If ERROR blinks and all others LEDs are lit simultaneously the boot loader has detected an operating system fault in the flash memory and waits for a new operating system to be loaded ERROR Re...
Page 19: ...ion Blinking Collision Green Off Half duplex operation no collision On Connection available Blinking Interface activity Yellow Off No connection available Table 7 Ethernet Indicators 3 4 1 4 I O LEDs...
Page 20: ...ousing Refer to Chapter 3 4 1 3 for a description of the LEDs function The connection parameters are read based on the MAC address media access control address defined during manufacturing The MAC add...
Page 21: ...ngaged using a suitable pin made of insulating material to avoid short circuits within the remote I O The reset is only effective if the remote I O is rebooted switched off and on while the key is sim...
Page 22: ...lly separated High level Voltage Current input 15 30 VDC 2 mA at 15 V Low level Voltage Current input max 5 VDC max 1 5 mA 1 mA at 5 V Switching point typ 7 5 V Supply 5 x 20 V 100 mA at 24 V short ci...
Page 23: ...on the ambient temperature Ambient temperature Output current 50 C 2 A 50 60 C 1 A 60 C 0 5 A Weight approx 1 2 kg Table 15 Product Data of F3 DIO 20 8 023 The remote I O F3 DIO 20 8 023 meets increa...
Page 24: ...ories Inc ANSI UL 508 NFPA 70 Industrial Control Equipment CSA C22 2 No 142 UL 1998 Software Programmable Components NFPA 79 Electrical Standard for Industrial Machinery IEC 61508 FM Approvals Class I...
Page 25: ...nnecting the Digital Inputs Use the following terminals to connect the digital inputs Terminal Designation Function inputs 13 LS Sensor supply of the inputs 1 4 14 1 Digital input 1 15 2 Digital input...
Page 26: ...iggered with a corresponding delay i The measures specified above are not necessary if the plant design precludes surges from occurring within the system In particular the design must include protecti...
Page 27: ...ble plugs Four poles screw terminals Wire cross section 0 2 2 5 mm2 single wire 0 2 2 5 mm2 finely stranded 0 2 2 5 mm2 with wire end ferrule Stripping length 10 mm Screwdriver Slotted 0 6 x 3 5 mm Ti...
Page 28: ...oller is under voltage 2 The enclosure in use must be able to safely dissipate the generated heat Depending on the output load and supply voltage the HIMatrix F3 DIO 20 8 02 has a power dissipation ra...
Page 29: ...iguration with SILworX In the Hardware Editor the remote I Os are represented like a base plate equipped with the following modules Processor module CPU Input module DI 20 Output module DO 8 Double cl...
Page 30: ...module slot SC OC1 detection set the value to 1 DI Pulse Delay s UINT W Waiting time for line control detection of short circuits or cross circuits DI Error Code WORD R Error codes for all digital in...
Page 31: ...ult in the digital input module 0x10 Short circuit of the channel 0x80 Intermittence between pulsed output DO and digital input DI e g Open circuit Open switch L undervoltage Value BOOL BOOL R Input v...
Page 32: ...down test of the outputs faulty 0x0040 Active shutdown via WD faulty 0x0200 All outputs are switched off total current exceeded 0x0400 FTT test 1st temperature threshold exceeded 0x0800 FTT test 2nd t...
Page 33: ...scription 0x01 Fault in the digital output module 0x02 Channel shutdown due to overload 0x04 Error while reading back the digital outputs 0x08 Error while reading back the status of the digital output...
Page 34: ...stem manual for compact systems or the online help for more details The following chapter describes the system signals used for assigning signals in the remote I O 4 4 2 Signals and Error Codes for th...
Page 35: ...faulty DI xx Error Code BYTE R Error codes for the digital input channels Coding Description 0x01 Fault in the digital input module 0x10 Short circuit of the channel 0x80 Intermittence between pulsed...
Page 36: ...345 E Rev 2 00 System signal R W Description DI Pulse Delay 10E 6s UINT W Waiting time for line control detection of short circuits or cross circuits 1 SC OC SC short circuit OC open circuit Table 26...
Page 37: ...of safety shutdown returns a fault 0x0004 Test of auxiliary voltage returns a fault 0x0008 FTT test of test pattern faulty 0x0010 Output switch test pattern faulty 0x0020 Output switch test pattern sh...
Page 38: ...together with a controller No specific monitoring is required for remote I Os 5 1 Handling Handling of the remote I O during operation is not required 5 2 Diagnosis A first diagnosis results from eval...
Page 39: ...ergized safe state The evaluation of diagnostics provides information on the fault cause 6 2 Maintenance Measures The following measures are required for the device Loading the operating system if a n...
Page 40: ...0 8 02 Page 40 of 48 HI 800 345 E Rev 2 00 7 Decommissioning Remove the supply voltage to decommission the device Afterwards pull out the pluggable screw terminal connector blocks for inputs and outpu...
Page 41: ...d mechanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrosta...
Page 42: ...45 E Rev 2 00 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must...
Page 43: ...th PELV Protective extra low voltage PES Programmable electronic system R Read The system variable or signal provides value e g to the user program Rack ID Base plate identification number Interferenc...
Page 44: ...1 Connections to Safety Related Digital Inputs 11 Figure 2 Line Control 12 Figure 3 Connection of Actuators to Digital Outputs 13 Figure 4 Sample Type Label 16 Figure 5 Front View 17 Figure 6 Block D...
Page 45: ...Data F3 DIO 20 8 021 20 C 23 Table 15 Product Data of F3 DIO 20 8 023 23 Table 16 Product Data of F3 DIO 20 8 024 23 Table 17 Certificates 24 Table 18 Terminal Assignment for the Digital Inputs 26 Ta...
Page 46: ...6 of 48 HI 800 345 E Rev 2 00 Index block diagram 17 diagnosis 38 fault reaction digital inputs 12 digital outputs 14 front view 17 line control 12 reset key 21 safeethernet 20 safety function 11 spec...
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Page 48: ...334 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 345 E by HIMA Paul Hildebrandt GmbH Co K...
