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February 2014

Product Data Sheet

HIT-HY 200 
with HIT-Z

Setting instructions

Injection preparation

Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug
fit). Do not modify the mixing nozzle. Observe the instruction for use of the
dispenser. Check foil pack holder for proper function. Do not use damaged
foil packs / holders. Swing foil pack holder with foil pack into HIT dispenser.

Discard initial adhesive. The foil pack opens automatically as dispensing is initiated. 

Depending on the size of the foil pack an initial amount of adhesive has to be 

discarded.
Discard quantities are:
2 strokes for 330 ml foil pack,
3 strokes for 500 ml foil pack,

Inject adhesive 

from the back of the borehole without forming air voids

Inject the adhesive starting at the back of the hole, slowly withdrawing the
mixer with each trigger pull.

Fill holes approximately 2/3 full for Pre-setting and 100% full for throughsetting,
or as required to ensure that the annular gap between the anchor
and the concrete is completely filled with adhesive along the embedment
length.

After injection is completed, depressurize the dispenser by pressing the
release trigger. This will prevent further adhesive discharge from the mixer.

Overhead installation

For overhead installation the injection is only possible with the aid of
extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s) and
appropriately piston plug HIT-SZ. Insert piston plug to back of the hole and
inject adhesive. During injection the piston plug will be naturally extruded
out of the bore hole by the adhesive pressure

Setting the element

Before use, verify that the element is dry and free of oil and other contaminants.  

Set element to the required embedment depth until working time t

work

 has elapsed.

After setting the element the annular gap between the anchor and the
fixture (through-setting) or concrete (pre-setting) has to be completely filled
with mortar. 

After required curing time t

cure

 remove excess mortar.

Apply indicated torque moment to activate anchor functioning principles.
The anchor can be loaded.

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