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wrench to release the Kwik-Lock nut (do not use a pipe

wrench!).

1. Clean the clamping flange and Kwik-Lock nut.

2. Fit the insert tool.

3. Screw the Kwik-Lock nut onto the spindle until it

contacts the insert tool (the side with the lettering

should be visible after the nut is screwed on).

4.

CAUTION Do not press the spindle lockbutton

before the drive spindle has stopped rotating.

Press the spindle lockbutton and hold it in this

position.

5. Turn the insert tool firmly by hand in a clockwise dir-

ection until the Kwik-Lock nut is tightened securely

and then release the spindle lockbutton.

6. To remove this, follow the instructions for fitting the

module but carry out the steps in the reverse order.

7 Operation

NOTE

Adjust the position of the guard to suit the requirements

of the work being done.

DANGER

Wear ear protectors.

Exposure to noise can cause hear-

ing loss.

CAUTION

The closed side of the guard must always face the

operator.

WARNING

Test new cutting or grinding discs by allowing them

to run at maximum speed in a protected area for at

least 60 seconds.

WARNING

Do not use the power tool if it starts with a jolt.

This

may be an indication that the electronic control unit is

defective. Have the tool repaired at an authorized Hilti

service center right away.

WARNING

Slits cut in loadbearing walls of buildings or other struc-

tures may influence the statics of the structure, especially

when steel reinforcing bars or load-bearing components

are cut through.

Consult the structural engineer, ar-

chitect, or person in charge of the building project

before beginning the work.

WARNING

The electric supply voltage must comply with the in-

formation given on the type identification plate on the

power tool. 230 V power tools may also be connected

to a 220 V supply.

WARNING

Always use the side handle with the power tool (use

the hoop handle as an option).

CAUTION

Use clamps or a vice to hold the workpiece securely.

WARNING

Cutting or grinding may cause splintering of the material.

Wear eye protection.

CAUTION

Breathing protection must be worn if the power tool

is used without a dust removal system for work that

creates dust.

WARNING

Avoid touching rotating parts. Switch the power tool

on only after bringing it into position at the workpiece.

Touching rotating parts, especially rotating insert tools,

may lead to injury.

CAUTION

The insert tool may get hot during use.

Wear protective

gloves when changing insert tools.

CAUTION

In accordance with the applications for which it is de-

signed, the power tool produces a high torque.

Always

use the side handle and hold the power tool with both

hands.

The user must be prepared for sudden sticking

and stalling of the insert tool.

CAUTION

Working on the material may cause it to splinter.

Wear

eye protection and protective gloves. Wear breathing

protection if no dust removal system is used.

Splin-

tering material presents a risk of injury to the eyes and

body.

WARNING

Reduce the load on the power tool by avoiding tilt-

ing the disc in the kerf when cutting.

The disc may

otherwise break, or the power tool may kick back or stall.

CAUTION

Improve the blood circulation in your fingers by re-

laxing your hands and exercising your fingers during

breaks between working.

WARNING

Keep inflammable materials away from the working

area.

en

26

Printed: 20.11.2013 | Doc-Nr: PUB / 5139473 / 000 / 01

Summary of Contents for DAG 230-D

Page 1: ...ucciones es Istruzioni d uso it Gebruiksaanwijzing nl Brugsanvisning da Bruksanvisning no Bruksanvisning sv Käyttöohje fi Manual de instruções pt Οδηγιες χρησεως el Инструкция по зксплуатации ru Lietošanas pamācība lv Instrukcija lt Kasutusjuhend et Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 2: ...1 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 3: ... 2 4 3 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 4: ... 5 6 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 5: ...7 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 6: ...r ating instructions In these operating instructions the designation the power tool always refers to the DCG 230 DB Parts operating controls and indicators 1 Kwik Lock clamping nut Cutting disc Keying lug Guard Spindle Adjusting screw Clamping lever Steadying rib Threaded bushing for grip Drive spindle lockbutton Release lever for pivotable grip Side handle On off switch hold to run Wrench 1 Gener...

Page 7: ...perating instructions concerning operation care and maintenance Working with metals Cutting grinding Working with mineral materials Cutting slitting and grinding Use only discs grinding discs cutting discs etc approved for use at a speed of at least 6500 min with a thickness of max 8 mm and a diameter of max 230 mm Use only synthetic resin bonded fiber reinforced grinding discs or cutting discs ap...

Page 8: ...ndle by switching the power tool off does not prevent kickback The switch must be released and pressed again to restart the power tool NOTE In the event of a fault in the ATC system the power tool will continue to run but at greatly reduced speed and with lower torque The power tool must be returned to Hilti Service for servicing 2 7 Restart interlock The power tool does not restart by itself when...

Page 9: ... and guide carriage CAUTION Use of this guard for working on metal is not permissible NOTE It is recommended that a dust removal system consisting of matched components i e dust removal hood and a suitable Hilti vacuum cleaner are used for cutting and slitting mineral materials such as concrete or stone This system serves to protect the operator and increase the life of the power tool and disc use...

Page 10: ...the exposure level over the total working period Identify additional safety measures to protect the operator from the effects of vibration such as maintain the tool and the accessories keep the hands warm organisation of work patterns Noise information as perEN 60745 1 Typical A weighted sound power level DCG 230 101 dB A Typical A weighted emission sound pressure level DCG 230 90 dB A Uncertainty...

Page 11: ...ving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 5 1 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool w...

Page 12: ...til the access ory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body n Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housin...

Page 13: ...nd to sag under their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel f Use extra caution when making a pocket cut into existing walls or other blind areas The pro truding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback 5 6 Additional safety instructions 5 6 1 Personal sa...

Page 14: ...ntervals and replace them if found to be damaged Do not touch the supply cord or extension cord if it is damaged while working Disconnect the supply cord plug from the power outlet Damaged supply cords or extension cords present a risk of electric shock c Dirty or dusty power tools which have been used frequently for work on conductive materials should be checked at regular intervals at a Hilti Se...

Page 15: ... the recess provided 3 Rotate the guard to the required position 4 CAUTION The closed side of the guard must always face the operator Secure the guard by closing the clamping lever 5 To remove the guard from the power tool follow the instructions for fitting the guard but carry out the steps in the reverse order 6 2 2 Adjusting the guard or guard with cover plate 5 1 Release the clamping lever 2 R...

Page 16: ...ilding project before beginning the work WARNING The electric supply voltage must comply with the in formation given on the type identification plate on the power tool 230 V power tools may also be connected to a 220 V supply WARNING Always use the side handle with the power tool use the hoop handle as an option CAUTION Use clamps or a vice to hold the workpiece securely WARNING Cutting or grindin...

Page 17: ...tool DANGER Under extreme conditions when used for working on metal conductive dust may accumulate inside the tool This may have an adverse effect on the tool s protective insulation Under such conditions the tool should be plugged into a ground fault circuit interrupter RCD and use of a stationary dust removal system and frequent cleaning of the tool s cooling air slots is recommended The outer c...

Page 18: ...ation in accordance with national law electrical appliances that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility 11 Manufacturer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and...

Page 19: ...08 EC 2011 65 EU EN 60745 1 EN 60745 2 3 EN ISO 12100 Hilti Corporation Feldkircherstrasse 100 FL 9494 Schaan Paolo Luccini Jan Doongaji Head of BA Quality and Process Man agement Executive Vice President Business Area Electric Tools Ac cessories Business Unit Power Tools Accessories 01 2012 01 2012 Technical documentation filed at Hilti Entwicklungsgesellschaft mbH Zulassung Elektrowerkzeuge Hilt...

Page 20: ...chaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3622 1013 00 Pos 1 1 Printed in Germany 2013 Right of technical and programme changes reserved S E O 321857 A3 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

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