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tool was not designed cannot be adequately guarded

and are unsafe.

b)

The grinding surface of centre depressed wheels

must be mounted below the plane of the guard lip.

An improperly mounted wheel that projects through

the plane of the guard lip cannot be adequately

protected.

c)

The guard must be securely attached to the power

tool and positioned for maximum safety, so the

least amount of wheel is exposed towards the op-

erator.

The guard helps to protect operator from

broken wheel fragments, accidental contact with

wheel and sparks that could ignite clothing.

d)

Wheels must be used only for recommended ap-

plications. For example: do not grind with the side

of cut-off wheel.

Abrasive cut-off wheels are inten-

ded for peripheral grinding, side forces applied to

these wheels may cause them to shatter.

e)

Always use undamaged wheel flanges that are of

correct size and shape for your selected wheel.

Proper wheel flanges support the wheel thus redu-

cing the possibility of wheel breakage. Flanges for

cut-off wheels may be different from grinding wheel

flanges.

f)

Do not use worn down wheels from larger power

tools.

Wheel intended for larger power tool is not

suitable for the higher speed of a smaller tool and

may burst.

5.5 Additional safety warnings specific for abrasive

cutting-off operations

a)

Do not "jam" the cut-off wheel or apply excessive

pressure. Do not attempt to make an excessive

depth of cut.

Overstressing the wheel increases the

loading and susceptibility to twisting or binding of

the wheel in the cut and the possibility of kickback or

wheel breakage.

b)

Do not position your body in line with and behind

the rotating wheel.

When the wheel, at the point

of operation, is moving away from your body, the

possible kickback may propel the spinning wheel

and the power tool directly at you.

c)

When wheel is binding or when interrupting a cut

for any reason, switch off the power tool and hold

the power tool motionless until the wheel comes

to a complete stop. Never attempt to remove the

cut-off wheel from the cut while the wheel is in

motion otherwise kickback may occur.

Investigate

and take corrective action to eliminate the cause of

wheel binding.

d)

Do not restart the cutting operation in the work-

piece. Let the wheel reach full speed and carefully

re-enter the cut.

The wheel may bind, walk up or

kickback if the power tool is restarted in the work-

piece.

e)

Support panels or any oversized workpiece to

minimize the risk of wheel pinching and kickback.

Large workpieces tend to sag under their own weight.

Supports must be placed under the workpiece near

the line of cut and near the edge of the workpiece on

both sides of the wheel.

f)

Use extra caution when making a "pocket cut"

into existing walls or other blind areas.

The pro-

truding wheel may cut gas or water pipes, electrical

wiring or objects that can cause kickback.

5.6 Additional safety instructions
5.6.1 Personal safety

a)

Always hold the power tool securely with both

hands on the grips provided. Keep the grips dry,

clean and free from oil and grease.

b)

Breathing protection must be worn if the power

tool is used without a dust removal system for

work that creates dust.

c)

Improve the blood circulation in your fingers by

relaxing your hands and exercising your fingers

during breaks between working.

d)

Avoid touching rotating parts. Switch the power

tool on only after bringing it into position at the

workpiece.

Touching rotating parts, especially rotat-

ing insert tools, may lead to injury.

e)

Always lead the supply cord and extension cord

away from the power tool to the rear while work-

ing.

This helps to avoid tripping over the cord while

working.

f)

When grinding with straight grinding discs and

cutting with cutting discs in metalworking applic-

ations, use the guard with cover plate.

g)

Do not use the power tool if it starts with a jolt.

This

may be an indication that the electronic control unit

is defective. Have the tool repaired at an authorized

Hilti service center right away.

h)

Children must be instructed not to play with the

power tool.

i)

The power tool is not intended for use by children,

by debilitated persons or those who have received

no instruction or training.

j) Dust from material such as paint containing lead,

some wood species, minerals and metal may be

harmful. Contact with or inhalation of the dust may

cause allergic reactions and/or respiratory diseases

to the operator or bystanders. Certain kinds of dust

are classified as carcinogenic such as oak and beech

dust especially in conjunction with additives for wood

conditioning (chromate, wood preservative). Material

containing asbestos must only be treated by special-

ists.

Where the use of a dust extraction device is

possible it shall be used. To achieve a high level

of dust collection, use a suitable vacuum cleaner

of the type recommended by Hilti for wood dust

and/or mineral dust together with this tool. Ensure

that the workplace is well ventilated. The use of a

dust mask of filter class P2 is recommended. Fol-

low national requirements for the materials you

want to work with.

5.6.2 Power tool use and care

a)

Grinding discs must be stored and handled care-

fully in accordance with the manufacturer’s in-

structions.

en

23

Printed: 20.11.2013 | Doc-Nr: PUB / 5139473 / 000 / 01

Summary of Contents for DAG 230-D

Page 1: ...ucciones es Istruzioni d uso it Gebruiksaanwijzing nl Brugsanvisning da Bruksanvisning no Bruksanvisning sv Käyttöohje fi Manual de instruções pt Οδηγιες χρησεως el Инструкция по зксплуатации ru Lietošanas pamācība lv Instrukcija lt Kasutusjuhend et Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 2: ...1 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 3: ... 2 4 3 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 4: ... 5 6 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 5: ...7 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

Page 6: ...r ating instructions In these operating instructions the designation the power tool always refers to the DCG 230 DB Parts operating controls and indicators 1 Kwik Lock clamping nut Cutting disc Keying lug Guard Spindle Adjusting screw Clamping lever Steadying rib Threaded bushing for grip Drive spindle lockbutton Release lever for pivotable grip Side handle On off switch hold to run Wrench 1 Gener...

Page 7: ...perating instructions concerning operation care and maintenance Working with metals Cutting grinding Working with mineral materials Cutting slitting and grinding Use only discs grinding discs cutting discs etc approved for use at a speed of at least 6500 min with a thickness of max 8 mm and a diameter of max 230 mm Use only synthetic resin bonded fiber reinforced grinding discs or cutting discs ap...

Page 8: ...ndle by switching the power tool off does not prevent kickback The switch must be released and pressed again to restart the power tool NOTE In the event of a fault in the ATC system the power tool will continue to run but at greatly reduced speed and with lower torque The power tool must be returned to Hilti Service for servicing 2 7 Restart interlock The power tool does not restart by itself when...

Page 9: ... and guide carriage CAUTION Use of this guard for working on metal is not permissible NOTE It is recommended that a dust removal system consisting of matched components i e dust removal hood and a suitable Hilti vacuum cleaner are used for cutting and slitting mineral materials such as concrete or stone This system serves to protect the operator and increase the life of the power tool and disc use...

Page 10: ...the exposure level over the total working period Identify additional safety measures to protect the operator from the effects of vibration such as maintain the tool and the accessories keep the hands warm organisation of work patterns Noise information as perEN 60745 1 Typical A weighted sound power level DCG 230 101 dB A Typical A weighted emission sound pressure level DCG 230 90 dB A Uncertainty...

Page 11: ...ving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 5 1 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool w...

Page 12: ...til the access ory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body n Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housin...

Page 13: ...nd to sag under their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel f Use extra caution when making a pocket cut into existing walls or other blind areas The pro truding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback 5 6 Additional safety instructions 5 6 1 Personal sa...

Page 14: ...ntervals and replace them if found to be damaged Do not touch the supply cord or extension cord if it is damaged while working Disconnect the supply cord plug from the power outlet Damaged supply cords or extension cords present a risk of electric shock c Dirty or dusty power tools which have been used frequently for work on conductive materials should be checked at regular intervals at a Hilti Se...

Page 15: ... the recess provided 3 Rotate the guard to the required position 4 CAUTION The closed side of the guard must always face the operator Secure the guard by closing the clamping lever 5 To remove the guard from the power tool follow the instructions for fitting the guard but carry out the steps in the reverse order 6 2 2 Adjusting the guard or guard with cover plate 5 1 Release the clamping lever 2 R...

Page 16: ...ilding project before beginning the work WARNING The electric supply voltage must comply with the in formation given on the type identification plate on the power tool 230 V power tools may also be connected to a 220 V supply WARNING Always use the side handle with the power tool use the hoop handle as an option CAUTION Use clamps or a vice to hold the workpiece securely WARNING Cutting or grindin...

Page 17: ...tool DANGER Under extreme conditions when used for working on metal conductive dust may accumulate inside the tool This may have an adverse effect on the tool s protective insulation Under such conditions the tool should be plugged into a ground fault circuit interrupter RCD and use of a stationary dust removal system and frequent cleaning of the tool s cooling air slots is recommended The outer c...

Page 18: ...ation in accordance with national law electrical appliances that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility 11 Manufacturer s warranty tools Hilti warrants that the tool supplied is free of defects in material and workmanship This warranty is valid so long as the tool is operated and handled correctly cleaned and...

Page 19: ...08 EC 2011 65 EU EN 60745 1 EN 60745 2 3 EN ISO 12100 Hilti Corporation Feldkircherstrasse 100 FL 9494 Schaan Paolo Luccini Jan Doongaji Head of BA Quality and Process Man agement Executive Vice President Business Area Electric Tools Ac cessories Business Unit Power Tools Accessories 01 2012 01 2012 Technical documentation filed at Hilti Entwicklungsgesellschaft mbH Zulassung Elektrowerkzeuge Hilt...

Page 20: ...chaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3622 1013 00 Pos 1 1 Printed in Germany 2013 Right of technical and programme changes reserved S E O 321857 A3 Printed 20 11 2013 Doc Nr PUB 5139473 000 01 ...

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