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2 General Device Description

The Protocol Converter consists of a basic circuit board and a power supply
circuit board with DC/DC transformers in which all the required auxiliary volta-
ges are created. 

The  AM188ES processor is inserted on to the basic circuit board. It contains a
built-in timer, interrupt- and DMA-Controller, 2 serial interfaces and thus requi-
res only a few external nodules. The computing power is adequate for processing
even large quantities of  data. Furthermore, the 16 Bit processor ensures efficient
software development in a high level language.
The Firmware and the configuration data are stored in a FLASH-EPROM. This
can be programmed within the circuits and retains its data even when the opera-
ting voltage is switched off. 
The serial interfaces are realized by the microprocessor and the ASIC SJA1000.
The device to be connected is linked with the first non-floating interface. A
choice can be made between a RS232C, RS422- or a RS485 interface with the aid
of a plug-in jumper. The second potential-free interface is designed for use at the
CANopen. 

The proper function of the Protocol Converter is monitored by the internal
Watchdog of the micro- processor and the internal operating voltage by means of
the MAX809 module. In the case of error, these monitors trigger a Reset at the
processor. 

The internal supply voltage is generated by means of a switched mode regulator.
Its input voltage is filtered via a current-transformed toroidal choke and filter ca-
pacitors. A transient diode is available as spike and polarity reversal protection.
In the case of malfunction, a semiconductor fuse switches the device down to a
low residual current until the malfunction is cleared. This means that the chan-
ging of an internal sensitive fuse is dispensed with. Besides this, a charging ca-
pacitor is available that blocks the voltage dips that occur in the switching of
fuses.The operational readiness and an error in the communication interface of
the Protocol Converter as well as the CANopen status are displayed by LEDs.  

Block diagram of the PKV30-COS Protocol Converter. 
Spannumgsüberwachung = Voltage supervision. Gerät diagnose = Device diagnostic

General Device Description

5

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Summary of Contents for PKV 30-COS

Page 1: ...f r Systemautomation mbH Rheinstra e 15 D 65795 Hattersheim Germany Tel 49 0 6190 9907 0 Fax 49 0 6190 9907 50 Sales 49 0 6190 9907 0 Hotline and Support 49 0 6190 9907 99 Sales e mail sales hilscher...

Page 2: ...for any purpose not confirmed by us in writing Guarantee claims shall be limited to the right to require rectification Liability for any damages which may have arisen from the use of this device or it...

Page 3: ...le and Connection 11 2 3 4 Bus Termination 11 2 4 Diagnostic 12 2 4 1 Activating the diagnostic configuration operation 13 2 5 Status Displays 14 2 6 Mechanical Dimensions 15 3 Appendix 16 3 1 Selecti...

Page 4: ...laboratory or on a hardly functional installa tion Despite great care it can then occur that an error is first discovered in the proper operation of the plant Especially when the error occurs sporadic...

Page 5: ...ed for use at the CANopen The proper function of the Protocol Converter is monitored by the internal Watchdog of the micro processor and the internal operating voltage by means of the MAX809 module In...

Page 6: ...lected with the aid of the table The various interface types are discussed in greater detail in the following chapters Setting Jumper J5 Interface type open RS232 3 4 RS485 1 2 3 4 RS422 Settings of t...

Page 7: ...pply voltage must be led to ground It is connected by means of a plug in screwed clamp Use is made of a 3 pole COMBICON plug from the PHOENIX company MSTB 2 5 3 ST 5 08 Connection Symbol Signal 1 24V...

Page 8: ...ame way a diagnosis configuration of the device is possible The activati on of the diagnosis configuration operation is described in the chapter Acti vating the Diagnostic Configuration Operation in t...

Page 9: ...Output TXD Send data RS 232 4 Input RXD P Receive data RS 422 5 RGND Reference potential over 100 Ohm 6 Input Output RXD TXD P TXD P Send data RS 422 Data RS485 7 Output RTS Switch on send portion 8 I...

Page 10: ...ISOGND Data reference potential 7 Input Output CAN_High Receive Send data High Pin assignment of the CANopen interface X2 X2 N4 R22 U3 R20 R21 R19 U2 X2 X2 L H Rs REF RX TX PCA82C251 680 HCPL0601 680...

Page 11: ...e end and at the start of the Bus line closing re sistances of each 120 Ohm must be attached Connecting cable between Protocol Converter and the CANopen Master 2 3 4 Bus Termination The 120 Ohm closin...

Page 12: ...e D Sub plug The transfer between PC and Protocol Converter is carried out at 9600 Baud and the following data format 8 data Bits 1 Sop Bit and even parity The A3964R procedure is used as transfer pro...

Page 13: ...the ComPro confirm the The system will be reseted and the bootloader be comes active without startinmg any firmware message with Return A red win dow appears with the message Waiting for hardware rece...

Page 14: ...rregularly and the further processing of the program is aborted If no field bus Firmware is loaded on the PKV then the Bootstrap loader shows this by a cyclical blinking of the RDY LED in a 1 second r...

Page 15: ...ing figures LED Anzeige LED display Spannungsversorgung Voltage supply serielle Schnittstelle serial Interface Pin assignment on the Protocol Converter Mechanical dimensions of the Protocol Converter...

Page 16: ...IYCY CY 2x2x0 25 sq mmsurge impedance 100 150 OhmCapacitance per unit length approx 60 pF m 200 m 500 kBd 1200 m 19 2 kBd RS485 LIYCY CY 1x2x0 25 sq mmsurge impedance 100 150 OhmCapacitance per unit l...

Page 17: ...s is the first serial interface that is available fixed on the base circuit board The RS232C interface is designed for relatively short lengths max 15m It is assumed that both devices are earthed to t...

Page 18: ...at the end with the level resistance The Spur lines should not exceed a length of 2 5m They are branched off via Bus branches from the main line In practice so called Bus clamps e g from Siemens or T...

Page 19: ...er distances or little interference influences a one sided ground is sufficient Grounding for short transfer distances or little interference influences The threaded screws and the housing of the Dsub...

Page 20: ...on CANopen Interface ISO High Speed potential free max transfer rate 1 MBaud LED Displays Operating and communication readiness of the conver ter error on the serial interface SCL1 Status CANopen Oper...

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