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User Manual

SmartWire-DT Gateway

EU5C-SWD-POWERLINK

Hilscher Gesellschaft für Systemautomation mbH

www.hilscher.com

Summary of Contents for EU5C-SWD-POWERLINK SmartWire-DT

Page 1: ...User Manual SmartWire DT Gateway EU5C SWD POWERLINK Hilscher Gesellschaft f r Systemautomation mbH www hilscher com DOC130802UM02EN Revision 2 English 2013 12 Released Public...

Page 2: ...Warranty 14 1 5 5 Export Regulations 15 1 5 6 Trademarks 15 2 SAFETY 16 2 1 General Note 16 2 2 Intended Use 16 2 3 Personnel Qualification 16 2 4 References Safety 16 2 5 Safety Instructions to Avoi...

Page 3: ...g Gateway to Power Supply 38 6 4 Connecting SmartWire DT 40 6 5 Connecting POWERLINK 41 6 6 EMC Conformant Wiring of the Network 41 7 CONFIGURING GATEWAY 42 7 1 Configuring SmartWire DT network in Gat...

Page 4: ...130802UM02EN Revision 2 English 2013 12 Released Public Hilscher 2013 11 TECHNICAL DATA 67 11 1 Technical Data EU5C SWD POWERLINK Gateway 67 11 2 Technical Data POWERLINK Controlled Node 69 12 ANNEX 7...

Page 5: ...tomation technicians and engineers Detailed knowledge of Ethernet POWERLINK is presumed In addition readers should also be familiar with the handling of the SmartWire DT system IMPORTANT To avoid pers...

Page 6: ...s Manual Notes operation instructions and results of operation steps are marked as follows Notes Important important note Note note note where to find further information Operation Instructions 1 inst...

Page 7: ...which all instructions in this manual refer Device and Firmware This manual refers to the following hardware revision and firmware version of the EU5C SWD POWERLINK Gateway Device type name Protocol...

Page 8: ...D There is one product DVD which can be used for several types of gateways The SmartWire DT Gateway Solutions product DVD includes Device description files Note A device description file for the EU5C...

Page 9: ...irmware Loadable gateway firmware fscommand Files for start screen of product DVD Software SWD Assist software Folder Software SWD Assist Wizard for installing the software available on the DVD and fo...

Page 10: ...en installed for an earlier project and lists the missing components accordingly The following options might be offered USB driver installs USB driver for Windows on your PC SWD Planning Software SWD...

Page 11: ...u connect the gateway via USB for the first time to a PC running under Windows XP the Found New Hardware Wizard opens Answer the question Can Windows connect to Windows Update with No not this time Th...

Page 12: ...SmartWire DT SmartWire DT Units MN05006001Z_EN pdf SmartWire DT The System Information on function installation commissioning and diagnostics of the SmartWire DT system Eaton 02 11 MN05006002Z EN Doc...

Page 13: ...d the documentation were created for the use of the products by qualified experts however errors cannot be ruled out For this reason no guarantee can be made and neither juristic responsibility for er...

Page 14: ...r air traffic communication systems in life support systems in systems in which failures in the software could lead to personal injury or injuries leading to death We inform you that the software was...

Page 15: ...s additional provisions You are obligated to comply with the regulations at your personal responsibility We wish to inform you that you may require permission from state authorities to export re expor...

Page 16: ...hernet POWERLINK network 2 3 Personnel Qualification The EU5C SWD POWERLINK Gateway must be installed configured and removed by qualified personnel only Job specific technical skills for people profes...

Page 17: ...usings 2 5 2 Danger of Unintended Starting Up of Machines Install automation devices and related operating elements in such a way that they are well protected against unintentional operation Emergency...

Page 18: ...royed if the polarity of the power supply is reversed The functional earth FE must be connected to the protective earth PE or to the potential equalization The system installer is responsible for impl...

Page 19: ...its normal operation Therefore adhere to the necessary safety precautions for components that are vulnerable to electrostatic discharge when you install or remove the gateway Follow the guidelines lis...

Page 20: ...ng or principle Warning of personal injury or property damage Warning of damages by electrostatic discharge Principle Disconnect the power plug Table 7 Safety Symbols and Sort of Warning or Principle...

Page 21: ...of the subordinate SmartWire DT network and the Managing Node the master device or PLC of the super ordinate POWERLINK network The gateway acts as master in the SmartWire DT network on the one hand an...

Page 22: ...ion deviates from the target configuration because of a device failure or removal on the SWD bus the SWD LED on the gateway starts to blink red for the position of the SWD LED see Positions of the LED...

Page 23: ...e position of the Config LED see Positions of the LEDs section on page 28 In order to acquaint the gateway with the POWERLINK Managing Node within its POWERLINK configuration you have to generate an X...

Page 24: ...ion see Diagnosis Status Response section on page 61 3 1 5 Firmware and Device Description File The EU5C SWD POWERLINK Gateway is shipped with its most recent firmware already loaded Which firmware ve...

Page 25: ...ower supply providing power for the SmartWire DT system must feature a PELV power feed module protective extra low voltage Ensure a reliable electrical isolation of the low voltage for the 24 volt sup...

Page 26: ...Connection If any switching devices are also to be connected for example via the DIL SWD 32 001 002 SmartWire DT slaves a 24 V DC supply will also be required at the AUX power connection This provides...

Page 27: ...Connectors and LEDs 4 1 Device Picture 24 V power supply POW Ethernet POWERLINK interface RJ45 LEDs communication status POWERLINK see subsequent section for details Mini USB interface Configuration...

Page 28: ...nd Meaning of the LEDs 4 2 1 Positions of the LEDs POW System status APL Application status Config Configuration status SWD SmartWire DT status BS POWERLINK bus status BE POWERLINK bus error L A LINK...

Page 29: ...ire DT is not in cyclic data exchange red Flashing 1 s off 1 s on Gateway is initialized but the SmartWire DT configuration is missing or in error APL Application status Number in picture red On Gatew...

Page 30: ...e DT slaves SWD Status SmartWire DT Number in picture orange Flashing After having pressed the configuration button The gateway reads the actual configuration and stores it as target configuration Duo...

Page 31: ...hows the pinning of the Real Time Ethernet interface of the Gateway Figure 4 Pinning of the Ethernet Interface RJ45 Pin Signal Description 1 TX Transmit Data 2 TX Transmit Data 3 RX Receive Data 4 TER...

Page 32: ...h a device type label which provides the following information Version of firmware at time of delivery Information on power supply for switching devices AUX Information on power supply for Gateway and...

Page 33: ...etwork in gateway Section Configuring SmartWire DT network in Gateway on page 42 2 2 Install SWD Assist and USB driver on configuration PC Section Installing SWD Assist and USB Driver on Configuration...

Page 34: ...units that are live Electrostatic Sensitive Device The gateway is sensitive to electrostatic discharge which can cause internal damage and affect its normal operation Therefore adhere to the necessar...

Page 35: ...way can be clamped to the rail Figure 6 Mounting Principle of the Gateway 6 2 1 Mounting Gateway onto Top Hat Rail To mount the gateway onto the top hat rail proceed as follows Make sure that the gate...

Page 36: ...g the gateway downwards and tilt it back into vertical position thereby hooking the gateway into the lower railing Figure 8 Hook Gateway to Lower Railing Let go of the gateway The spring inside the bo...

Page 37: ...y from the top hat rail proceed as follows First disconnect the power plugs from the gateway Make sure that the power supply is off at the gateway Cover or enclose neighboring units that are live Push...

Page 38: ...safety precautions emergency switching off in the external circuitry of the EU5C SWD POWERLINK Gateway and any power modules type EU5C SWD PF1 1 or EU5C SWDPF2 1 that are used To do so plan to switch...

Page 39: ...r activating the contactor coils This supply must be protected by an automatic circuit breaker 3A gG gl or 3 A miniature circuit breaker with a Z characteristic If switching devices with an activation...

Page 40: ...les of type SWD4 3 5 10 F8 24 2S Figure 12 Connecting SmartWire DT to Gateway Switch off the power supply if you are reconnecting slaves in the SmartWire DT system or reconnecting the ribbon cable con...

Page 41: ...6 6 EMC Conformant Wiring of the Network Undesired faults can occur on the bus due to electromagnetic interference This can be minimized beforehand by the implementation of suitable EMC measures Thes...

Page 42: ...ia USB This process should only take place in the case of initial commissioning replacement of a defective slave or deliberate change to the configuration Important If there is a faulty configuration...

Page 43: ...ce of the gateway To read in the SmartWire DT configuration proceed as follows Make sure that POWERLINK is disconnected from the gateway Press the configuration button on the gateway for at least two...

Page 44: ...d the gateway you also need to install the USB driver on your configuration PC An installation program for the USB driver is delivered on the SmartWire DT Gateway Solutions DVD It contains all compone...

Page 45: ...lists the missing components accordingly Select the appropriate installation options Read the license agreement then select License agreement read and accepted Click Execute then follow the instructio...

Page 46: ...New Hardware Wizard opens Answer the question Can Windows connect to Windows Update with No not this time Then click Next button If you have already carried out the setup of the USB driver as recomme...

Page 47: ...symbols from the device catalog to the SWD string in the workbench window or it can be automatically created by taking over i e reading in the target configuration from the gateway for a description...

Page 48: ...tion View choose View Communication View from the menu bar or click button in the icon bar The Communication View opens Figure 16 Communication View in SWD Assist In the Interface drop down list below...

Page 49: ...tton in the Target configuration area in the left window Thereby the actual configuration i e the current line up of the devices connected to the SmartWire DT network is read in stored as target confi...

Page 50: ...displayed as project configuration i e planned configuration Figure 18 Planned Configuration in SWD Assist Set Device Parameters In the Workbench window select an SWD slave device then open the Devic...

Page 51: ...way should be reached in the POWERLINK network 6 Transfer project configuration to gateway To change from the Project View to the Communication View choose View Communication View from the menu bar or...

Page 52: ...file that might have existed in the gateway up to this point will be overwritten If an old project configuration file exists in the gateway you can let SWD Assist compare it with the new project confi...

Page 53: ...eering tool e g Automation Studio There you can add the gateway as Controlled Node to an already existing POWERLINK project and perform a data mapping for the projected I O modules i e the SmartWire D...

Page 54: ...project in Automation Studio In the menu of Automation Studio choose Tools Import Fieldbus Device A file selection dialog window opens Select the XDD device description file then click Open The XDD de...

Page 55: ...oller Module Dialog in Automation Studio Make sure that the Insert module option is selected Scroll the list for the Gateway XDD entry and select it After selecting the entry click Next The Module Par...

Page 56: ...English 2013 12 Released Public Hilscher 2013 The Module Parameter dialog window closes and the gateway is displayed in the POWERLINK project Figure 24 Gateway in POWERLINK Project 4 Map I O data In t...

Page 57: ...ight window a list featuring the in and outputs of the SmartWire DT slaves opens Figure 26 I O Mapping of SWD Slaves Link the I O data to variables Save the project 5 Load POWERLINK project to PLC via...

Page 58: ...Value example in hex Slave Address Address of the SWD slave that you want to read i e the address defined in the project configuration uint8 1 99 5 0x05 SWD Index SWD specific index of the SWD slave D...

Page 59: ...f the SWD slave Determines where you want write data uint8 0 255 127 0x7F Request Type Type of request Read or Write Request A write request must have the value 1 uint8 Read Request 0 Write Request 1...

Page 60: ...uest 0 Write Request 1 0 0x00 Length Length of the received response in bytes uint8 1 120 120 0x78 Data Actual data which has been read according to SWD Index e g error counter or firmware version uin...

Page 61: ...yte 0 of the Additional Information field features a diagnostic code The ID of the slave reporting the error is located in the LSB least significant byte of the error code The subsequent table lists s...

Page 62: ...ioning the gateway receives its IP address with the project configuration which you have created and downloaded to the gateway by using the SWD Assist software POWERLINK uses the IP address 192 168 10...

Page 63: ...ress you first have to perform a special reset operation on the gateway in order to deactivate the POWERLINK connection For this special reset you must briefly disconnect the gateway from the voltage...

Page 64: ...e does not provide options to customize the user authentication of the web server by creating own groups users or passwords 10 4 Step by Step Instructions for Updating Firmware 1 Open web page for fir...

Page 65: ...firmware file is stored select the file and then click Open Note The name of the firmware file for the gateway is E030K0U0 nxf Path and name of the selected file are displayed in the field next to the...

Page 66: ...proceed as follows 1 Open web page for reset In the navigation header of the web page click Reset Note You can also open the reset page by entering the IP address http IP address reset in the address...

Page 67: ...68 2 27 Semi sinusoidal 15 g 11 ms 9 Shocks Drop to IEC EN 60068 2 31 Drop height 50 mm Ambient mechanical conditions Free fall packaged IEC EN 60068 2 32 Drop height 1 m Operating ambient temperature...

Page 68: ...rotection against polarity reversal Yes Rated operational current I 111 mA with two participants Heat dissipation at 24 V DC 2 66 W with two participants Potential isolation between UPOW and 15 V Smar...

Page 69: ...ject configuration Status display POWERLINK Controlled Node APL BS BE LEDs duo color red green Connector socket 2 x RJ45 Connector plug RJ45 Ethernet POWERLINK network Potential isolation Yes Table 23...

Page 70: ...Wire DT to Gateway 40 Figure 13 Connecting POWERLINK to Gateway 41 Figure 14 SmartWire DT Installation Wizard 45 Figure 15 Start Window of SWD Assist 47 Figure 16 Communication View in SWD Assist 48 F...

Page 71: ...1 29 Table 10 Description of the LEDs 2 30 Table 11 Ethernet Interface Channel 0 and Channel 1 Pin Assignment RJ45 31 Table 12 Getting Started 33 Table 13 Elements Read Request SDO Write 58 Table 14...

Page 72: ...port Phone 33 0 4 72 37 98 40 E Mail fr support hilscher com India Hilscher India Pvt Ltd New Delhi 110 065 Phone 91 11 43055431 E Mail info hilscher in Italy Hilscher Italia S r l 20090 Vimodrone MI...

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