Hillyard TRIDENT R30SC, Use And Maintenance Manual

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4. SECURING THE MACHINE
The procedure for securing the machine, thus allowing the operations to be performed under conditions
of complete safety, is as follows:
1. Make sure the solution tank is empty. If this is not the case, empty it (read " EMPTYING THE
SOLUTION TANK ").
2. Make sure the recovery tank is empty. If this is not the case, empty it (read " EMPTYING THE
RECOVERY TANK ").
3. Bring the main switch to its "0" position by turning the key (1) a quarter turn anti-clockwise ( Fig.1 ).
Remove the key from the instrument panel.
4. Get off the machine.
5. Grip the handle (2) and raise the recovery tank to the maintenance position ( Fig.2 ).
6. Disconnect the battery connector from the machine's main system connector ( Fig.3 ).
7. Grip the handle (2) and turn the recovery tank to its working position ( Fig.4 ).
5. TYPE OF BATTERY TO BE USED
Power to the machine must be supplied by four sealed traction batteries with gas recombination or
gel technology.
The batteries must meet the requirements laid out in the norms: CEI EN 60254-1:2005-12 (CEI 21-5)
+ CEI EN 60254-2:2008-06 (CEI 21-7). To ensure good results, you are advised to use four 6V MFP
210 Ah/C
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batteries.
6. BATTERY MAINTENANCE AND DISPOSAL
For battery maintenance and recharging, respect the instructions provided by the battery manufacturer.
When the batteries reach the end of their service life, they must be disconnected by specialized and
properly trained personnel, and must be subsequently removed from the battery compartment using
suitable lifting devices.
NOTE : dead batteries are classified as dangerous waste and as such must be delivered to an
authorised body for disposal.
7. INSERTING THE BATTERIES INTO THE MACHINE
The batteries must be housed in the special compartment beneath the recovery tank and should be
handled using lifting equipment that is suitable in terms of both weight and its coupling system.
DANGER : make sure that you comply with the accident prevention regulations in force in the
country where you work or with DIN EN 50272-3 and DIN EN 50110-1, before any handling of
the batteries.
CAUTION : to prevent an accidental short circuit use insulated tools to connect the batteries, and
do not place or drop metal objects on the battery. Remove rings, watches and any clothing with
metal parts that may come into contact with the battery terminals.
The various phases for inserting the batteries in the battery compartment are as follows:
1. Make sure the machine is in a safe condition (read “ SECURING THE MACHINE ”).
2. Move to the left hand side of the machine and open the left lateral carter (1) ( Fig.1 ).
3. Check to make sure that the electronic brake is engaged, and turn the lever on the rear left portion
of the machine (2) clockwise ( Fig.2 ). Close the left lateral carter (1).
4. Grip the handle (3) and raise the recovery tank to the maintenance position ( Fig.3 ).
NOTE : for battery maintenance and daily recharging, you must fully respect the indications
provided by the manufacturer or retailer.
CAUTION : all installation and maintenance operations must be carried out by specialised
personnel.
NOTE : before installing the battery, clean the battery compartment. Check that the connectors
on the cables supplied are functioning correctly.
ATTENTION : check that the characteristics of the battery that you are looking to use are
appropriate for the type of work to be performed. Check the battery charge and the condition of
the contacts on the battery.
NOTE : you are advised to only lift and move the batteries with lifting and transportation means
suitable for the specific weight and size
CAUTION : the lifting hooks must not damage the blocks, connectors or cables.
NOTE
: before inserting the batteries, remember to cover the terminals with a little grease to
protect them against external corrosion.
5. House the batteries in the compartment, positioning the poles “+” and “-“ opposite each other.
8. CONNECTING BATTERIES TO THE SYSTEM OF THE APPLIANCE
The batteries should be connected so as to obtain a
total voltage of 24V.
ATTENTION
: it is recommended that all installation
and maintenance operations be carried out by
expert personnel, trained at the specialised
assistance centre.
CAUTION : to prevent an accidental short circuit
use insulated tools to connect the batteries, and do
not place or drop metal objects on the battery.
Remove rings, watches and any clothing with
metal parts that may come into contact with the
battery terminals.
The various phases for inserting the batteries in the battery compartment are as follows:
1. Using the supplied jumper cable (1), connect the batteries to the "+" and "-" poles in sequence.
2. Connect the batteries' connector cable (2) to the “+” and “-“ poles to obtain a voltage of 24V at the
terminals.
3. Connect the electric system connector (3) to the battery connector (2).
9. RECHARGING THE BATTERIES
The batteries must be charged prior to first use, and whenever they no longer provide sufficient power.
ATTENTION : to avoid any permanent damage to the batteries, it is essential to avoid their
complete discharge; begin recharging them within a few minutes of noting the "discharged
batteries" signal.
ATTENTION : never leave the batteries completely discharged, even if the device is not being
used.
1. Bring the appliance to the zone where the batteries are charged.
2. Make sure the machine is in a safe condition (read “ SECURING THE MACHINE ”).
ATTENTION: park the machine in an enclosed place, on a flat and level surface; near the
machine there must be no objects that could either damage it, or be damaged through contact
with it.
ATTENTION : the room used to recharge the batteries must be adequately ventilated to prevent
the accumulation of gases that leak from batteries.
3. Grip the handle (1) and raise the recovery tank to its maintenance position ( Fig.1 ).
To recharge the batteries without the built-in battery charger, proceed as follows:
A. Disconnect the electrical system's connector (2) from the battery connector (3) ( Fig.2 ).
ATTENTION : the following operations must be carried out by qualified personnel. An incorrect
connection of the connector may cause a malfunction of the device.
B. Connect the external battery charger cable to the battery connector.
NOTE
: the coupling connector of the battery charger is consigned inside the bag containing this
instruction booklet, and must be assembled on the cables of the battery charger as indicated in
the instructions.
ATTENTION : before connecting the batteries to the battery charger, make sure it is suitable for
the batteries used.
NOTE : carefully read the use and maintenance instructions of the battery charger that is used
for charging.
CAUTION
: keep the recovery tank open for the duration of the battery recharging cycle to allow
gas fumes to escape.
C. Once the recharge cycle has been completed, disconnect the battery charger's cable from the
battery connector.
D. Connect the electrical system's connector (2) to the battery connector (3) ( Fig.2 ).
E. Grip the handle (1) and turn the recovery tank to its working position ( Fig.3 ).
To recharge the batteries with the on-board battery charger proceed as follows:
ATTENTION
: the following operations must be carried out by qualified personnel. An incorrect
connection of the connector may cause a malfunction of the device.
NOTE : carefully read the use and maintenance instructions of the battery charger that is used
for charging.
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