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Operator’s Manual for:

Model 3700S Leveling System

ERIAL

UMBER

OCATION

............................................................................ 4

ARRANTY

EGISTRATION

............................................................................. 5

ARRANTY

OLICY

........................................................................................ 6

NTRODUCTION

............................................................................................... 7

AFETY

......................................................................................................... 8

SAFETY ALERT SYMBOL ................................................................................................... 8

OPERATION SAFETY ......................................................................................................... 9

HYDRAULIC SAFETY.......................................................................................................... 9

SERVICING AND MAINTENANCE SAFETY ....................................................................... 9

HIGHWAY OPERATION AND TRANSPORT SAFETY...................................................... 10

SAFETY LABELS ............................................................................................................... 10

SAFETY LABEL LOCATIONS............................................................................................ 11

SAFETY LABEL SPECIFICATIONS .................................................................................. 12

PERATION

ETUP

AND

AINTENANCE

....................................................... 13

LEVELING SYSTEM CONTROLS ..................................................................................... 13

OPERATOR ADJUSTMENTS............................................................................................ 15

ALARM TRIP ANGLE ADJUSTMENT .......................................................................................... 16

LEVELING ZERO POINT ADJUSTMENT .................................................................................... 17

MANUAL LEVELING SPEED ADJUSTMENT .............................................................................. 18

MONITOR CONTRAST ADJUSTMENT ....................................................................................... 19

MONITOR BRIGHTNESS ADJUSTMENT.................................................................................... 20

ELECTRICAL SETTINGS .................................................................................................. 21

LIMIT SWITCHES AND MAXIMUM LEVEL LAMP ....................................................................... 21

HOW TO SET LIMIT SWITCHES ................................................................................................. 21

LEVEL LIMIT STOPS ................................................................................................................... 22

LEVELING CONTROLLER FUNCTION ....................................................................................... 22

HEADER CALIBRATION.................................................................................................... 23

MECHANICAL ADJUSTMENTS ........................................................................................ 25

TREAD WIDTH ............................................................................................................................. 25

TIRE SELECTION ........................................................................................................................ 25

FEEDER CRADLE ADJUSTMENT FOR TIRE SIZE .................................................................... 26

FEEDER CONVEYOR CHAIN ADJUSTMENT............................................................................. 26

FEEDER CONVEYOR CHAIN ADJUSTMENT............................................................................. 27

FEEDER CONVEYOR CHAIN FORE/AFT ADJUSTMENT .......................................................... 27

CONVEYOR DRUM LOWER STOP ADJUSTMENT.................................................................... 28

HEADER AND COMBINE CONNECTION.................................................................................... 28

REAR AXLE WEIGHTING ............................................................................................................ 29

REAR AXLE TOE IN..................................................................................................................... 29

REAR AXLE TREAD WIDTH ........................................................................................................ 29

TABLE OF CONTENTS

Summary of Contents for 3700S

Page 1: ...Hillco Technologies Inc 107 1st Ave Nezperce Idaho 83543 5062 Phone 800 937 2461 Fax 208 937 2280 www hillcotechnologies com Model 3700S Leveling System Operator s Manual D 090303DJC01A ...

Page 2: ...VELING ZERO POINT ADJUSTMENT 17 MANUAL LEVELING SPEED ADJUSTMENT 18 MONITOR CONTRAST ADJUSTMENT 19 MONITOR BRIGHTNESS ADJUSTMENT 20 ELECTRICAL SETTINGS 21 LIMIT SWITCHES AND MAXIMUM LEVEL LAMP 21 HOW TO SET LIMIT SWITCHES 21 LEVEL LIMIT STOPS 22 LEVELING CONTROLLER FUNCTION 22 HEADER CALIBRATION 23 MECHANICAL ADJUSTMENTS 25 TREAD WIDTH 25 TIRE SELECTION 25 FEEDER CRADLE ADJUSTMENT FOR TIRE SIZE 26...

Page 3: ...HYDRAULIC SETTINGS 31 HYDRAULIC HOSES 31 HYDRAULIC CYLINDERS 31 GREASE LOCATIONS 32 GREASE LOCATIONS 33 FASTENERS 34 METRIC TORQUE CHART 35 STANDARD TORQUE CHART 36 TIRE INFLATION 37 SCHEMATICS 38 3700S ELECTRICAL CIRCUIT SCHEMATIC 38 3700S HYDRAULIC CIRCUIT SCHEMATIC 39 TABLE OF CONTENTS ...

Page 4: ... serial number of the combine and the Leveling System on the lines provided Give these numbers to your dealer when you need parts or information for your machine COMBINE SERIAL NUMBER LEVELING SYSTEM SERIAL NUMBER Serial Number Location ...

Page 5: ... returned to validate the warranty Thank you for purchasing this Hillco product OWNER S OBLIGATION WARRANTY REGISTRATION You must complete the Warranty Registration Card and submit it to Hillco Technologies Inc within thirty 30 days of the date of delivery to register the new equipment under Hillco s Warranty Policy Warranty Void if not Registered MAINTENANCE SERVICE The operator s manual furnishe...

Page 6: ...6 WARRANTY POLICY ...

Page 7: ...the operator s manual are needed contact Hillco at 1 800 937 2461 and ask for the document number found on the front cover page HILLCO MODEL 3700S LEVELING SYSTEM This manual covers the Model 3700S Leveling System built by Hillco for the 50 60 7088 Case IH Combines Use the Table of Contents as a guide when searching for specific information Keep this manual handy for frequent reference and to pass...

Page 8: ...e of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using the following guidelines DANGER An immediate and specific hazard which WILL result in severe personal injury or death if the proper precautions are not taken WARNING A specific hazard or unsafe practice which COULD result in severe personal injury or death ...

Page 9: ...nts for Level Limit Stops HYDRAULIC SAFETY 1 Do not search for high pressure hydraulic leaks without hand and face protection A tiny almost invisible leak can penetrate skin thereby requiring immediate medical attention 2 Use cardboard or wood to detect leaks never your hands 3 Double check that all is clear before operating hydraulics 4 Maintain proper hydraulic fluid levels 5 Ensure all fittings...

Page 10: ...our machine Read Operator s Manual Symbol Decals which display the Read Operator s Manual symbol are intended to direct the operator to the Operator s Manual for further information regarding maintenance adjustments and or procedures for particular areas of the leveling system When a decal displays this symbol refer to the Operator s Manual for further instructions TO APPLY NEW OR REPLACEMENT LABE...

Page 11: ...11 SAFETY LABEL LOCATIONS 4 3 1 2 2 5 4 6 4 3 7 2 ...

Page 12: ...abel 2 Part Number LL20 100783 Locations 4 Front of undercarriage and above rear axle Label 3 Part number LL20 10784 Locations 2 Left and right side of transition Label 4 Part number LL20 100788 Locations 3 Main cylinders and above leveling manifold Label 5 Part number LL20 100786 Locations 1 Front of electrical box Label 7 Part number LL20 100782 Locations 1 Inside cab window upper right corner L...

Page 13: ... the display this means automatic leveling operation is engaged The automatic leveling controller monitors changes in slope and corrects chassis position to maintain a level chassis position The Manual Left Right Leveling Buttons will override the automatic leveling controller while the switch is depressed Upon release of the switch the leveling system will return to automatic leveling mode MANUAL...

Page 14: ...ling system that are intended for use on slopes exceeding the maximum leveling capability See the Slope Restrictions section of this manual for important details of these restrictions HEADER TRIM SWITCH The header trim switch is the four position header control switch mounted in the combine s SR control lever It is used to raise and lower the header as well as trim the header left and right TILT L...

Page 15: ...ents Line and then push the ENT button to go into that Page Note Pushing the ESC button will take you back to the Main Control Screen ESC Escape Button DN Down Button UP Button ENT Enter Button Push the UP or DN buttons to Move the X to the desired Selection and then push ENT Hold the R F Road Field button for 2 seconds to go to Menu Screen Auto Manual A M Manual Left Manual Right ...

Page 16: ...u Screen Once in the Alarm Trip Angle Page push and hold the ENT button for one 1 second to set the Alarm Trip Angle This is a one 1 time adjustment unless tire size increases decreases or the clinometer is replaced Push ESC to leave the page Note Pushing the ESC button will take you back to the Operator Adjustments Screen Push the UP or DN buttons to Move the X to the desired Selection and then p...

Page 17: ... on the cab floor Manually level the combine to the left L or right R until the bubble shows level Push and hold the ENT button for 1 second This will set the Zero Point for Leveling This is a one 1 time adjustment unless the clinometer or controller has been replaced When done push the ESC button to leave the page Note Pushing the ESC button will take you back to the Menu Screen Push the UP or DN...

Page 18: ...d Screen push the UP or DN buttons to increase or decrease the manual leveling speed Default Setting is 13 Once the desired setting is reached on the bar graph push and hold the ENT button for 1 second This will lock the new manual leveling speed setting When done push the ESC button to leave the page Note Pushing the ESC button will take you back to the Menu Screen Push the UP or DN buttons to Mo...

Page 19: ...or Contrast Screen push the UP or DN buttons to increase or decrease the contrast Default Setting is 3 Once the desired setting is reached push and hold the ENT button for 1 second This will lock the new monitor contrast setting When done push the ESC button to leave the page Note Pushing the ESC button will take you back to the Menu Screen Push the UP or DN buttons to Move the X to the desired Se...

Page 20: ...r Brightness Screen push the UP or DN buttons to increase or decrease the brightness Default Setting is 8 Once the desired setting is reached push and hold the ENT button for 1 second This will lock the new monitor brightness setting When done push the ESC button to leave the page Note Pushing the ESC button will take you back to the Menu Screen Push the UP or DN buttons to Move the X to the desir...

Page 21: ...IMPORTANT With certain tire selections the limit switches can be used to prevent the need to modify the sheet metal on the left and right side panels of the combine Installation of level limit stops is recommended to prevent sheet metal damage in the event of a limit switch failure See LEVEL LIMIT STOPS on Next Page HOW TO SET LIMIT SWITCHES To set the limit switches park the combine on level grou...

Page 22: ...ere is no additional charge for the level limit stops Call Hillco with dimensions to order If Level Limit Stops are used be sure that the limit switches are set to stop leveling before the level limit stops make contact Damage to the cylinders or other leveling system components may occur if limit switches aren t set properly LEVELING CONTROLLER FUNCTION The Hillco Model 3700S Leveling System is e...

Page 23: ... either direction NOTE To perform calibration the feeder drive must be OFF and the Combine must not be moving NOTE The feeder faceplate and Header if attached will automatically move during this procedure 1 Use the Service key 1 to highlight the Cal Menu and then press the Enter key 2 to go to the Cal Menu Screen 1 2 Press the Service key 1 to highlight the Header Tilt Cal Menu B 3 Press the Enter...

Page 24: ...press the Enter key 2 as shown in H to display the Header Tilt CCW Cal screen J 5 Tilt CCW Calibration Value K initially shows the previous cal The range is 0 to 20 If the tilt CCW has not been calibrated the default is 8 6 To start the calibration press the Up key 3 as shown in L The Tilt CCW Calibration Value K will change from the previous cal value to 0 NOTE The Enter key 2 will be ignored unt...

Page 25: ...e is not operating on less than the minimum 132 tread spacing When the 285mm 11 2 extensions are mounted to the Model 3700S under carriage the OEM cross support tie rod can not be used The cross support tie rod is replaced with two shorter tie rods that are manufactured by Hillco Technologies Inc TIRE SELECTION Model 3700S Single Tires Combines equipped with the Model 3700S Leveling System can be ...

Page 26: ...t shown in the Case IH 5088 6088 7088 Operator s Manual will no longer be a correct guide to adjust the feeder adapter due to the height increase created by the leveling system NOTE Changing cradle angle may require feeder chain adjustments See the Feeder Conveyor Chain Fore Aft Adjustment section for maximum clearance of feeder chain slat to feeder face Remove the header before making any adjustm...

Page 27: ... the Header auger to the feeder The position of the drum must be adjusted for a maximum clearance of 1 38 mm 1 1 2 inch from the conveyor chain slat 2 to the feeder face 3 Note It may be necessary to add or remove chain to get the proper feeder drum position Important Fully rotate the Header Adapter left and right after all adjustments of the feeder conveyor chain have been made to be sure there a...

Page 28: ...ns The middle position small grains can be set in 1 2 3 or 4 To adjust the lower stops loosen the nuts on the stop bolts Raise the drum slide the stop bolts in the slots to the desired position upper or middle rotate the stop block to the desired position and tighten the nuts Note Always adjust the lower stops to the same position on both sides of the feeder HEADER AND COMBINE CONNECTION Refer to ...

Page 29: ...ng lies with the operator When first operating the leveling system in hillside conditions begin operation on gradual slopes and work up to more severe slopes only after you have determined that rear axle weighting is appropriate for downhill maneuvers The first indication of insufficient rear axle weighting is sluggish or unresponsive steering while traveling down hill This effect will worsen if t...

Page 30: ... the leveling cylinder safety stops are installed on the leveling cylinders the carriage cannot rotate The stops must be installed before working on or around the leveling system and also when hauling the combine It is recommended that the stops be used during long term storage When the stops are not being used they should be stored on the mount next to the leveling cylinder GENERAL SHIELDING Befo...

Page 31: ...ments High pressure will burst such repairs and cause system failure and possible injury Hydraulic Hose Connections When tightening loose hoses on the cylinders pump etc always use one wrench to keep the hose from twisting and another wrench to tighten the union Excessive twisting will shorten hose life and allow the fitting to loosen during operation Do not over tighten fittings or adapters Refer...

Page 32: ...32 GREASE LOCATIONS Use Case IH 251H EP or equivalent NLGI 2 Multi Purpose Lithium Grease Main Pivot Pin 50 hrs 1 Zerk Left Leveling Cylinder Base 50 hrs Left and Right Leveling Cylinders Rod End 50 hrs ...

Page 33: ...33 GREASE LOCATIONS Right Leveling Cylinder Base 50 hrs Master Cylinder 50 hrs 2 Zerks Steering Axle Pivot Support 10 hrs ...

Page 34: ...s Final Drive Housing Bolts Case IH torque specifications Drive Wheel Hub Bolts Case IH torque specifications Steering Wheel Hub Bolts Case IH torque specifications IMPORTANT Consult your Case IH 5088 6088 7088 Operator s Manual to verify that correct bolts and spacers are used for the Rear Wheel Application The following two pages shows torque charts for metric and standard fasteners Use these ch...

Page 35: ...35 METRIC TORQUE CHART ...

Page 36: ...36 STANDARD TORQUE CHART ...

Page 37: ...ing tires use a clip on air chuck and extension hose long enough to allow you to stand to one side and NOT in front or over the tire assembly Use a safety cage if available WARNING A tire can explode during inflation and cause serious injury or death Never increase air pressure beyond 35 PSI to seat the bead on the rim Replace a tire if it has a defect Replace a wheel rim which has cracks wear or ...

Page 38: ...38 SCHEMATICS 3700S ELECTRICAL CIRCUIT SCHEMATIC ...

Page 39: ...39 3700S HYDRAULIC CIRCUIT SCHEMATIC ...

Page 40: ...40 Notes ...

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