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Hill-Rom Century+ P1400, Service Manual

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Hill-Rom Century+ P1400 Service Manual Download Page 11

Table of Contents

Page x

™ Bed Service Manual (man241)

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 51

Siderail Nurse Call, Lighting, or Bed Control Switch Assembly . . . . . . . . . . . . .  4 - 52

Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 52

Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 54

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 54

Siderails  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 55

Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 55

Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 56

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 57

Pendant Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 58

Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 58

Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 59

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 60

Trendelenburg and Reverse Trendelenburg Indicator  . . . . . . . . . . . . . . . . . . . . .  4 - 61

Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 61

Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 61

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 61

Chapter 5: Parts List

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 3

Service Parts Ordering  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 5

Exchange Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 7

In-Warranty Exchanges  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 7

Out-of-Warranty Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 7

Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 9

Base Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 10

Base Module—Units With Central Brake and Steer  . . . . . . . . . . . . . . . . . . . . . .  5 - 12

Surface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 15

Frame/Surface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 16

Hilow Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 20

DC Drive Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 24

DC Head Drive Module with CPR Release  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 26

Summary of Contents for Century+ P1400

Page 1: ...SERVICE MANUAL Century Bed From Hill Rom For Parts Or Technical Assistance man241 USA 800 445 3720 Canada 800 267 2337 International Contact your distributor Product No P1400 errata man241 e1...

Page 2: ...Century Bed Service Manual man241 Page i Century Bed Service Manual Revisions man241 Revision Letter Pages Affected Date Original Issue April 1999...

Page 3: ...s a registered trademark of Hill Rom Inc Hill Rom is a registered trademark of Hill Rom Inc Loctite is a registered trademark of Loctite Corporation Inc Oilite is a registered trademark of Beemer Prec...

Page 4: ...of sale to the original purchaser Hill Rom makes no other warranty express or implied and in particular makes no warranty of merchantability or fitness for a particular purpose Additional copies of th...

Page 5: ...Revisions Page iv Century Bed Service Manual man241 NOTES...

Page 6: ...ist 1 6 Chapter 6 General Procedures 1 6 Chapter 7 Accessories 1 6 Typographical Conventions 1 7 Introduction 1 8 Overview 1 8 Operating Precautions 1 8 Bed Positions 1 8 Specifications 1 12 Physical...

Page 7: ...ation 1 17 General Operation 1 18 Automatic Contour Optional 1 18 Bed End Panels 1 18 CPR Release Optional 1 18 Battery Backup 1 19 Motor Assemblies 1 19 Thermals 1 19 Manual Operation 1 20 Head Funct...

Page 8: ...tion Does Not Work 2 27 The Knee Down Function Does Not Work 2 35 The Bed Up Function Does Not Work 2 43 The Bed Down Function Does Not Work 2 52 The Knee Section Does Not Raise Beds with Automatic Co...

Page 9: ...4 10 Adjustment 4 11 Battery Backup Circuit Board 4 12 Removal 4 12 Replacement 4 14 Adjustment 4 14 Battery Backup Cells 4 15 Removal 4 15 Replacement 4 17 Adjustment 4 17 Head or Knee Motor 4 18 Rem...

Page 10: ...enburg or Reverse Trendelenburg Assembly 4 36 Removal 4 36 Replacement 4 38 Adjustment 4 38 Brake Cam Assembly Beds with Central Brake and Steer 4 39 Removal 4 39 Replacement 4 40 Adjustment 4 41 Brak...

Page 11: ...ment 4 59 Adjustment 4 60 Trendelenburg and Reverse Trendelenburg Indicator 4 61 Removal 4 61 Replacement 4 61 Adjustment 4 61 Chapter 5 Parts List Warranty 5 3 Service Parts Ordering 5 5 Exchange Pol...

Page 12: ...ls Cable Routing 5 50 SideCom Communication System Head Siderail Assembly 5 52 SideCom Communication System Head Siderail Entertainment Controls 5 56 SideCom Communication System Head Siderail Bed Con...

Page 13: ...7 4 Removal 7 4 Adjustment 7 5 Architectural Bumpers P819 7 6 Installation 7 6 Removal 7 6 Adjustment 7 6 IV Rod P2217 7 7 Installation 7 7 Removal 7 7 Adjustment 7 8 Trapeze Support P846 or P846D 7...

Page 14: ...ment and Adjustment Procedures 1 5 Chapter 5 Parts List 1 6 Chapter 6 General Procedures 1 6 Chapter 7 Accessories 1 6 Typographical Conventions 1 7 Introduction 1 8 Overview 1 8 Operating Precautions...

Page 15: ...1 15 Regulations Standards and Codes 1 16 UL Classification 1 16 Model Identification 1 17 General Operation 1 18 Automatic Contour Optional 1 18 Bed End Panels 1 18 CPR Release Optional 1 18 Battery...

Page 16: ...Chapter 1 Introduction Century Bed Service Manual man241 Page 1 3 1 Fluids 1 27 Water Mattresses 1 27 Lockout Switches 1 27 CPR Release 1 27 Warning and Caution Labels 1 31...

Page 17: ...Chapter 1 Introduction Page 1 4 Century Bed Service Manual man241 NOTES...

Page 18: ...n This manual contains seven chapters Chapter 1 Introduction In addition to a brief description of this service manual chapter 1 also provides a product overview Chapter 2 Troubleshooting Procedures R...

Page 19: ...ocedure and illustrated parts lists Chapter 6 General Procedures Cleaning preventive maintenance and other general procedures are described in this chapter Chapter 7 Accessories A list of additional p...

Page 20: ...rification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that may affect patient or user safety Disregarding a warning coul...

Page 21: ...rating the Century Bed be sure that you have read and understand in detail the contents of this manual It is important that you read and strictly adhere to the aspects of safety immediately following...

Page 22: ...Introduction Chapter 1 Introduction Century Bed Service Manual man241 Page 1 9 1 Figure 1 6 Hilow Positions m241_009...

Page 23: ...Introduction Chapter 1 Introduction Page 1 10 Century Bed Service Manual man241 Figure 1 7 Trendelenburg Reverse Trendelenburg Positions m241_010...

Page 24: ...Introduction Chapter 1 Introduction Century Bed Service Manual man241 Page 1 11 1 Figure 1 8 Automatic Contour Position Foot end Head end m241_137...

Page 25: ...in relation to the head section in order to provide the occupant with easy access regardless of the degree of inclination Feature Dimension Height in high position floor to sleep deck 30 1 4 76 8 cm H...

Page 26: ...ction will operate as long as the switch is depressed and will stop once the switch is released The switches are labeled with pictures that indicate their function Siderail switches are fixed in relat...

Page 27: ...prevent the patient from operating the head knee or hilow functions Lockouts are only available at the attendant control console and are used when necessary for patient safety Activation of the knee l...

Page 28: ...length and two foot siderails as standard equipment The siderails can be retracted and stored under the sleeping surface frame Each head siderail contains head knee and hilow controls and can be fitte...

Page 29: ...cifications Chapter 1 Introduction Page 1 16 Century Bed Service Manual man241 Regulations Standards and Codes UL Classification Class grounded equipment per UL 544 CSA risk class 2G per CA per CSA 22...

Page 30: ...pter 1 Introduction Century Bed Service Manual man241 Page 1 17 1 Model Identification See table 1 2 on page 1 17 for Century Bed model identification Table 1 2 Model Identification Model Number Descr...

Page 31: ...ure automatically raises the knee section of the bed up to 15 as you raise the head section The automatic contour feature helps prevent patients from sliding to the foot end of the bed when the head s...

Page 32: ...ad section Battery Backup The battery backup allows all the motor functions of the bed to operate without external power This feature enables the caregiver or patient to adjust the bed during transpor...

Page 33: ...ssembly B from the head end of the bed Figure 1 9 Head Function Manual Operation WARNING Unplug the bed from its power source and disconnect the motor before inserting the IV rod for manual operation...

Page 34: ...d clockwise or counterclockwise to raise or lower the head function as desired WARNING Remove the IV rod before plugging the bed into its power source Failure to do so could result in personal injury...

Page 35: ...can raise or lower the head section using the CPR release at the head end of the bed Depress the CPR release button A and pull out on the handle B see figure 1 10 on page 1 22 Manually raise or lower...

Page 36: ...Manual Operation WARNING Unplug the bed from its power source and disconnect the motor before inserting the IV rod for manual operation Failure to do so could result in personal injury or equipment d...

Page 37: ...unction Manual Operation You can raise or lower the knee section using a Hill Rom P2217 IV rod A as a crank see figure 1 12 on page 1 24 Access the knee drive B through the hole in the back of the kne...

Page 38: ...end of the bed and into the hole in the knee drive motor casing 4 Turn the IV rod clockwise or counterclockwise to raise or lower the knee function as desired WARNING Remove the IV rod before plugging...

Page 39: ...ice personnel to have their entire body below the sleep surface and within the confines of the bed Unplug the bed from its power source prior to cleaning or servicing it If service personnel need to g...

Page 40: ...ch stress on the motor drives Generally the patient s weight plus the water mattress weight will exceed the recommended bed capacity More importantly water mattresses can rupture which would allow lar...

Page 41: ...age WARNING Powered bed mechanisms can cause serious injury Operate the bed only with persons clear of mechanisms WARNING Only facility authorized maintenance personnel should troubleshoot the Century...

Page 42: ...bed frame before working on the bed Failure to do so could result in personal injury or equipment damage SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal inj...

Page 43: ...revent component damage CAUTION Wear an antistatic strap when handling electronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic protec...

Page 44: ...Warning and Caution Labels Chapter 1 Introduction Century Bed Service Manual man241 Page 1 31 1 Warning and Caution Labels Figure 1 13 Warning and Caution Labels m241_015...

Page 45: ...Warning and Caution Labels Chapter 1 Introduction Page 1 32 Century Bed Service Manual man241 NOTES...

Page 46: ...es Not Work 2 11 The Head Down Function Does Not Work 2 19 The Knee Up Function Does Not Work 2 27 The Knee Down Function Does Not Work 2 35 The Bed Up Function Does Not Work 2 43 The Bed Down Functio...

Page 47: ...Chapter 2 Troubleshooting Procedures Page 2 2 Century Bed Service Manual man241 NOTES...

Page 48: ...to isolate or identify a problem and to verify the repair after completing each corrective action replacing or adjusting a part seating a connector etc Perform the Final Actions after the Function Che...

Page 49: ...nts a common digital VOM The three basic electrical functions that you will test are alternating current AC direct current DC and ohms resistance Figure 2 1 Volt Ohm Meter VOM Figure 2 1 on page 2 4 d...

Page 50: ...blem The problem can be duplicated Yes No Go to Function Checks on page 2 5 3 The problem is a result of improper operator action Yes No Go to Function Checks on page 2 5 4 Perform the Function Checks...

Page 51: ...g properly perform the following function checks Otherwise go to Final Actions on page 2 7 6 Press the head up switch and activate the head section The head section raises when the head up switch is a...

Page 52: ...d automatic contour function The head section and knee section lower when the head down switch is activated Yes No Go to RAP 2 9 14 When the bed is in the high position activate the Trendelenburg cont...

Page 53: ...Final Actions Chapter 2 Troubleshooting Procedures Page 2 8 Century Bed Service Manual man241 NOTES...

Page 54: ...ise go to step 4 4 Check circuit breaker on the transformer box at the head end of the bed The circuit breaker good Yes No Reset the circuit breaker If this solves the problem go to Final Actions on p...

Page 55: ...elay on the control board see figure 3 6 on page 3 6 The relay closes when any of the four bed functions are activated Yes No Replace the control board see Control Board on page 4 5 If this solves the...

Page 56: ...Go to step 19 2 Perform the following steps a Set your VOM to measure volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure to use caut...

Page 57: ...e figure 2 3 on page 2 12 Figure 2 3 Head Motor Location b Set your VOM to measure volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure...

Page 58: ...Failure to use caution could result in serious electrical shock injury b At P1 measure the voltage between common pin 1 and 32V pin 3 see figure 3 4 on page 3 5 c The voltage is 32V AC 3V Yes No Go to...

Page 59: ...to step 27 15 Perform the following a Set your VOM to read volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure to use caution could re...

Page 60: ...rail with the inoperative head up function e In the cable P17 or P18 check the resistance between VCC common pin 7 and the head up function pin 3 see figure 3 1 on page 3 3 and figure 3 4 on page 3 5...

Page 61: ...isconnect the battery backup Failure to do so could result in personal injury or equipment damage b If applicable disconnect the battery backup see Battery Backup Box on page 4 8 c Open the siderail w...

Page 62: ...ts the test port P200 see figure 2 2 on page 2 11 to the siderail with the inoperative head up function at the siderail end of the cable e Check the resistance in the switch see figure 3 3 on page 3 4...

Page 63: ...tion at the siderail end of the cable e Check the resistance in the switch see figure 3 3 on page 3 4 and figure 3 4 on page 3 5 f While holding the VOM probes in place depress the head up switch g Th...

Page 64: ...o Go to step 19 2 Perform the following steps a Set your VOM to measure volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure to use cau...

Page 65: ...ee figure 2 5 on page 2 20 Figure 2 5 Head Motor Location b Set your VOM to measure volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failur...

Page 66: ...Failure to use caution could result in serious electrical shock injury b At P1 measure the voltage between common pin 1 and 32V pin 3 see figure 3 4 on page 3 5 c The voltage is 32V AC 3V Yes No Go t...

Page 67: ...to step 27 15 Perform the following a Set your VOM to read volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure to use caution could re...

Page 68: ...il with the inoperative head down function e In the cable P17 or P18 check the resistance between VCC common pin 7 and the head down function pin 4 see figure 3 1 on page 3 3 and figure 3 4 on page 3...

Page 69: ...OCK HAZARD Disconnect the battery backup Failure to do so could result in personal injury or equipment damage b If applicable disconnect the battery backup see Battery Backup Box on page 4 8 c Open th...

Page 70: ...embly on page 4 52 d Disconnect the cable that connects the test port P200 see figure 2 4 on page 2 19 to the siderail with the inoperative head down function at the siderail end of the cable e Check...

Page 71: ...erail with the inoperative head down function at the siderail end of the cable e Check the resistance in the switch see figure 3 3 on page 3 4 and figure 3 4 on page 3 5 f While holding the VOM probes...

Page 72: ...Go to step 19 2 Perform the following steps a Set your VOM to measure volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure to use caut...

Page 73: ...e figure 2 7 on page 2 28 Figure 2 7 Knee Motor Location b Set your VOM to measure volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure...

Page 74: ...Failure to use caution could result in serious electrical shock injury b At P1 measure the voltage between common pin 1 and 32V pin 3 see figure 3 4 on page 3 5 c The voltage is 32V AC 3V Yes No Go to...

Page 75: ...tep 17 14 Go to step 27 15 Perform the following a Set your VOM to read volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure to use cau...

Page 76: ...ee figure 2 6 on page 2 27 disconnect the cable that connects test port to the siderail with the inoperative knee up function e In the cable P17 or P18 check the resistance between VCC common pin 7 an...

Page 77: ...al injury or equipment damage a Unplug the bed from its power source SHOCK HAZARD Disconnect the battery backup Failure to do so could result in personal injury or equipment damage b If applicable dis...

Page 78: ...e that connects the test port P200 see figure 2 6 on page 2 27 to the siderail with the inoperative knee up function at the siderail end of the cable e Check the resistance in the switch see figure 3...

Page 79: ...tion at the siderail end of the cable e Check the resistance in the switch see figure 3 3 on page 3 4 and figure 3 4 on page 3 5 f While holding the VOM probes in place depress the knee up switch g Th...

Page 80: ...o Go to step 19 2 Perform the following steps a Set your VOM to measure volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure to use cau...

Page 81: ...ee figure 2 9 on page 2 36 Figure 2 9 Knee Motor Location b Set your VOM to measure volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failur...

Page 82: ...Failure to use caution could result in serious electrical shock injury b At P1 measure the voltage between common pin 1 and 32V pin 3 see figure 3 4 on page 3 5 c The voltage is 32V AC 3V Yes No Go t...

Page 83: ...tep 17 14 Go to step 27 15 Perform the following a Set your VOM to read volts DC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or ground Failure to use cau...

Page 84: ...e figure 2 8 on page 2 35 disconnect the cable that connects test port to the siderail with the inoperative knee down function e In the cable P17 or P18 check the resistance between VCC common pin 7 a...

Page 85: ...source Failure to do so could result in personal injury or equipment damage a Unplug the bed from its power source SHOCK HAZARD Disconnect the battery backup Failure to do so could result in personal...

Page 86: ...ail with the inoperative knee down function see Siderail Nurse Call Lighting or Bed Control Switch Assembly on page 4 52 d Disconnect the cable that connects the test port P200 see figure 2 8 on page...

Page 87: ...he test port P200 see figure 2 8 on page 2 35 to the siderail with the inoperative knee down function at the siderail end of the cable e Check the resistance in the switch see figure 3 3 on page 3 4 a...

Page 88: ...ion now operates normally go to Final Actions on page 2 7 Otherwise go to step 5 5 Check the hilow limit switch be grasping the hilow rod and moving it back and forth approximately 3 8 cm You hear the...

Page 89: ...cedures Page 2 44 Century Bed Service Manual man241 Figure 2 10 P200 Location c Activate the bed up switch d The voltage is 12V DC 3V Yes No Go to step 11 7 Perform the following a Disconnect the powe...

Page 90: ...h live terminals wires or ground Failure to use caution could result in serious electrical shock injury c Using the VOM check the voltage in the power cable see figure 3 4 on page 3 5 d The voltage is...

Page 91: ...e voltage is 32V AC 3V Yes No Go to step 14 12 Perform the following a Set your VOM to read volts AC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or groun...

Page 92: ...live terminals wires or ground Failure to use caution could result in serious electrical shock injury b At P3 measure the voltage for the hilow motor pins 2 and 3 see figure 3 4 on page 3 5 c The vol...

Page 93: ...and figure 3 4 on page 3 5 f The VOM ohm reading is open near infinite Yes No Go to step 26 24 Perform the following SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in...

Page 94: ...page 4 8 c Open the siderail with the inoperative bed up function see Siderail Nurse Call Lighting or Bed Control Switch Assembly on page 4 52 d Disconnect the cable that connects the test port P200 s...

Page 95: ...4 on page 3 5 f The VOM reads open near infinite Yes No Replace the bed up function switch see Siderail Nurse Call Lighting or Bed Control Switch Assembly on page 4 52 If this solves the problem go t...

Page 96: ...M probes in place depress the bed up switch g The VOM reads 100 or less Yes No Replace the bed up function switch see Siderail Nurse Call Lighting or Bed Control Switch Assembly on page 4 52 If this s...

Page 97: ...ction now operates normally go to Final Actions on page 2 7 Otherwise go to step 5 5 Check the hilow limit switch be grasping the hilow rod and moving it back and forth approximately 3 8 cm You hear t...

Page 98: ...edures Century Bed Service Manual man241 Page 2 53 2 Figure 2 12 P200 Location c Activate the bed down switch d The voltage is 12V DC 3V Yes No Go to step 11 7 Perform the following a Disconnect the p...

Page 99: ...live terminals wires or ground Failure to use caution could result in serious electrical shock injury c Using the VOM check the voltage in the power cable see figure 3 4 on page 3 5 d The voltage is...

Page 100: ...he voltage is 32V AC 3V Yes No Go to step 14 12 Perform the following a Set your VOM to read volts AC SHOCK HAZARD Use extreme care when checking live voltage Do not touch live terminals wires or grou...

Page 101: ...live terminals wires or ground Failure to use caution could result in serious electrical shock injury b At P3 measure the voltage for the hilow motor pins 2 and 3 see figure 3 4 on page 3 5 c The volt...

Page 102: ...n 2 see figure 3 1 on page 3 3 and figure 3 4 on page 3 5 f The VOM ohm reading is open near infinite Yes No Go to step 26 24 Perform the following SHOCK HAZARD Unplug the bed from its power source Fa...

Page 103: ...equipment damage b If applicable disconnect the battery backup see Battery Backup Box on page 4 8 c Open the siderail with the inoperative bed down function see Siderail Nurse Call Lighting or Bed Co...

Page 104: ...ts the test port P200 see figure 2 12 on page 2 53 to the siderail with the inoperative bed down function at the siderail end of the cable e Check the resistance in the switch see figure 3 3 on page 3...

Page 105: ...ction at the siderail end of the cable e Check the resistance in the switch see figure 3 3 on page 3 4 and figure 3 4 on page 3 5 f While holding the VOM probes in place depress the bed down switch g...

Page 106: ...to measure V DC At P1 measure the voltage between pin 1 and pin 3 see figure 3 4 on page 3 5 and figure 3 6 on page 3 6 Activate the head up switch The voltage is 12V DC 3V Yes No Replace the automat...

Page 107: ...to measure V DC At P1 measure the voltage between pin 2 and pin 4 see figure 3 4 on page 3 5 and figure 3 6 on page 3 6 Activate the head down switch The voltage is 12V DC 3V Yes No Replace the automa...

Page 108: ...se Trendelenburg Function Does Not Work The bed lowers completely but does not go into Trendelenburg or Reverse Trendelenburg when activated 1 Visually inspect the Trendelenburg or Reverse Trendelenbu...

Page 109: ...p 7 5 Connect or replace the Trendelenburg or Reverse Trendelenburg linkages as necessary see Trendelenburg or Reverse Trendelenburg Assembly on page 4 36 The Trendelenburg or Reverse Trendelenburg fu...

Page 110: ...8 cm to 10 cm and stop The hilow motor continues to run until it reaches its low limit or until the down button is released 10 Adjust or replace the Trendelenburg or Reverse Trendelenburg switches or...

Page 111: ...before working under the bed Failure to do so could result in personal injury 2 Place bed stands under the upper lift arm pivots or 2 x 4s between the bed frame and lift arms 3 Examine the siderail st...

Page 112: ...ap B near the slide rods C If this solves the problem go to Final Actions on page 2 7 Otherwise proceed to step 6 6 Raise the siderail to the up position and apply grease to the grease ports A see fig...

Page 113: ...2 11 The Siderail Is Hard to Rotate Up or Down Chapter 2 Troubleshooting Procedures Page 2 68 Century Bed Service Manual man241 NOTES...

Page 114: ...241 Page 3 1 3 Chapter 3 Theory of Operation Chapter Contents Electrical System 3 3 Theory of Operation 3 7 Electrical System 3 7 Motors 3 8 Patient Controls 3 8 Circuit Board Locations 3 10 Control B...

Page 115: ...Chapter 3 Theory of Operation Page 3 2 Century Bed Service Manual man241 NOTES...

Page 116: ...Electrical System Chapter 3 Theory of Operation Century Bed Service Manual man241 Page 3 3 3 Electrical System Figure 3 1 Test Port Cable Assembly Schematic m241_030...

Page 117: ...Theory of Operation Page 3 4 Century Bed Service Manual man241 Figure 3 2 P C Board Wiring Diagram Siderail Interface Board P N 44578 Figure 3 3 SideCom Communication System Siderail Bed Control Keys...

Page 118: ...of Operation Century Bed Service Manual man241 Page 3 5 3 Figure 3 4 Wiring Diagram Label Figure 3 5 Bed Exit II General Schematic Refer to fold out FO 3 1 at the rear of this manual Refer to fold out...

Page 119: ...Page 3 6 Century Bed Service Manual man241 Figure 3 6 Control Board Schematic Figure 3 7 P C Board Wiring Diagram Night Light Board P N 43200 01 Refer to fold out FO 3 3 at the rear of this manual Ref...

Page 120: ...uired to make this bed meet applicable electrical codes Each bed is factory tested for complete operation with and without load Each bed is tested for insulation integrity and micro leakage currents T...

Page 121: ...until the thermal resets Patient Controls Patient operation of the various functions of this bed are accomplished by means of low voltage finger touch switches located in a convenient fixed position a...

Page 122: ...flat position The flat feature is an overriding function that can be acquired even though the bed has been positioned in automatic contour As prescribed by the attending physician this bed has the cap...

Page 123: ...Optional Functions Figure 3 9 Circuit Board Locations Symbol Circuit Board Circuit Board Location A Control board Left foot end of the bed B Siderail interface board Bottom channel of the siderails C...

Page 124: ...hich drives limit switches siderails attendant control console and the Trendelenburg function This information will help you understand the control boards and act as an aid in troubleshooting problems...

Page 125: ...Theory of Operation Chapter 3 Theory of Operation Page 3 12 Century Bed Service Manual man241 NOTES...

Page 126: ...eplacement 4 6 Adjustment 4 7 Battery Backup Box 4 8 Removal 4 8 Replacement 4 10 Adjustment 4 11 Battery Backup Circuit Board 4 12 Removal 4 12 Replacement 4 14 Adjustment 4 14 Battery Backup Cells 4...

Page 127: ...4 29 Hilow Limit Switch 4 30 Removal 4 30 Replacement 4 31 Adjustment 4 32 Automatic Contour Assembly Beds with Optional Automatic Contour Only 4 33 Removal 4 33 Replacement 4 34 Adjustment 4 35 Trend...

Page 128: ...unication System Entertainment Control 4 49 Removal 4 49 Replacement 4 51 Adjustment 4 51 Siderail Nurse Call Lighting or Bed Control Switch Assembly 4 52 Removal 4 52 Replacement 4 54 Adjustment 4 54...

Page 129: ...Chapter 4 Removal Replacement and Adjustment Procedures Page 4 4 Century Bed Service Manual man241 NOTES...

Page 130: ...Failure to do so could result in personal injury or equipment damage 2 If applicable disconnect the battery backup see Battery Backup Box on page 4 8 3 If necessary remove the mattress from the bed WA...

Page 131: ...he control board D by lifting up and pulling towards the head end of the bed Replacement 1 Insert the control board D into the control board box and secure it with the screw E 2 Connect the connectors...

Page 132: ...backup see Battery Backup Box on page 4 8 8 Untie the foot section of the sleep surface and carefully lower it back down 9 If applicable install the mattress on the bed 10 Plug the bed into an approp...

Page 133: ...in personal injury or equipment damage 3 Unplug the bed from its power source 4 If necessary remove the mattress from the bed WARNING When the head or foot section is folded back tie it securely to t...

Page 134: ...4 2 Battery Backup Box Chapter 4 Removal Replacement and Adjustment Procedures Century Bed Service Manual man241 Page 4 9 4 Figure 4 2 Battery Backup Box m241_141...

Page 135: ...ll the second screw E and lockwasher F through the tab J and into the Trendelenburg tube H 4 Route the power cords B along the right side channel K across the motor mount channel L and along the left...

Page 136: ...4 11 4 WARNING Powered bed mechanisms can cause serious injury Operate the bed only with persons clear of mechanisms 13 Test the bed functions to ensure they are working properly NOTE Leave the bed pl...

Page 137: ...its power source 4 If necessary remove the mattress from the bed WARNING When the head or foot section is folded back tie it securely to the bed frame before working on the bed Failure to do so could...

Page 138: ...4 3 Battery Backup Circuit Board Chapter 4 Removal Replacement and Adjustment Procedures Century Bed Service Manual man241 Page 4 13 4 Figure 4 3 Battery Backup Circuit Board m241_144...

Page 139: ...r cord F to the circuit board H 3 Install the battery box cover B on the battery box C and using the T25 Torx head screwdriver secure it with the screws A 4 Connect the battery backup box by plugging...

Page 140: ...f necessary remove the mattress from the bed WARNING When the head or foot section is folded back tie it securely to the bed frame before working on the bed Failure to do so could result in personal i...

Page 141: ...4 4 Battery Backup Cells Chapter 4 Removal Replacement and Adjustment Procedures Page 4 16 Century Bed Service Manual man241 Figure 4 4 Battery Backup Cells m241_143...

Page 142: ...the battery box C 3 Attach the battery cables F to the battery cells D being sure to make the right connections 4 Install the battery box cover B on the battery box C and using the T25 Torx head screw...

Page 143: ...e to do so could result in personal injury 2 Place bed stands under the upper lift arm pivots or 2 x 4s between the bed frame and lift arms 3 Using the knee up switch raise the knee section to its hig...

Page 144: ...HAZARD Disconnect the battery backup Failure to do so could result in personal injury or equipment damage 7 If applicable disconnect the battery backup see Battery Backup Box on page 4 8 8 Unplug the...

Page 145: ...d motor A or knee motor B with the two bolts D 3 Using the T25 Torx head screwdriver attach the ground strap with the screw E 4 Attach the connector C to the motor 5 If applicable connect the battery...

Page 146: ...nect the battery backup Failure to do so could result in personal injury or equipment damage 2 If applicable disconnect the battery backup see Battery Backup Box on page 4 8 WARNING Place bed stands u...

Page 147: ...eedle nose pliers remove the cotter pin D from the end of the drive screw 6 Remove the clevis pin E from the end of the head drive screw A or knee drive screw B and remove the drive screw from the bed...

Page 148: ...pplicable see Head or Knee Motor on page 4 18 5 If applicable connect the battery backup see Battery Backup Box on page 4 8 6 Remove the bed stands or 2 x 4s from the bed frame as applicable 7 Plug th...

Page 149: ...k tie it securely to the bed frame before working on the bed Failure to do so could result in personal injury or equipment damage 4 Lift the foot section of the sleep surface fold it back toward the h...

Page 150: ...ocket and ratchet remove the bolts D nuts F spacers E and washers G 11 Pull the hilow motor off the end of the drive shaft and remove it from the bed Replacement 1 Push the hilow motor onto the end of...

Page 151: ...wer connector A 5 If applicable connect the battery backup see Battery Backup Box on page 4 8 6 Plug the bed into an appropriate power source WARNING Powered bed mechanisms can cause serious injury Op...

Page 152: ...Motor on page 4 24 SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage SHOCK HAZARD Unplug the bed from its power source Disconnect...

Page 153: ...nd washers D 6 Slide the hilow drive screw assembly F towards the foot end of the bed so that the end of the drive screw G comes out of the mounting bracket hole H NOTE You may have to angle the hilow...

Page 154: ...ds B into the holes at the head end of the bed 4 Secure the hilow tie rods B with the cotter pins A 5 If applicable attach the hilow motor to the bed see Hilow Motor on page 4 24 6 If applicable conne...

Page 155: ...result in personal injury or equipment damage 2 If applicable disconnect the battery backup see Battery Backup Box on page 4 8 3 If necessary remove the mattress from the bed WARNING When the head or...

Page 156: ...is until all of the terminals are changed 8 Remove the two screws F and the switch bracket H being careful not to lose the spring G 9 Remove and discard the old switch E Replacement 1 Insert the new s...

Page 157: ...the mattress on the bed 6 If applicable connect the battery backup see Battery Backup Box on page 4 8 7 Plug the bed into an appropriate power source WARNING Powered bed mechanisms can cause serious...

Page 158: ...s Removal SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 1 Unplug the bed from its power source SHOCK HAZARD Disconnect the batt...

Page 159: ...contour cover E from the automatic contour box C 7 Loosen and remove the screws F inside the automatic contour box C and separate the automatic contour assembly from the bed Replacement 1 Install the...

Page 160: ...cable connect the battery backup see Battery Backup Box on page 4 8 6 Install the control board box cover see Control Board on page 4 5 7 Plug the bed into an appropriate power source WARNING Powered...

Page 161: ...ft arms before working under the bed Failure to do so could result in personal injury 2 Place bed stands under the upper lift arm pivots or 2 x 4s between the bed frame and lift arms SHOCK HAZARD Unpl...

Page 162: ...enburg or Reverse Trendelenburg Assembly Chapter 4 Removal Replacement and Adjustment Procedures Century Bed Service Manual man241 Page 4 37 4 Figure 4 11 Trendelenburg or Reverse Trendelenburg Assemb...

Page 163: ...r how the assembly is fastened to the bed 2 Insert the Reverse Trendelenburg rod B or Trendelenburg rod C into the lever D 3 Secure the Reverse Trendelenburg rod B or Trendelenburg rod C with the cott...

Page 164: ...ause serious injury Operate the bed only with persons clear of mechanisms 3 Lower the bed to the low position using the hilow function SHOCK HAZARD Unplug the bed from its power source Failure to do s...

Page 165: ...before removal This will aid you during the assembly procedure 9 Pull the upper brake steer pedal through the brake block mechanism B until the cams C fall out Replacement 1 Install the cams C by pus...

Page 166: ...Brake and Steer Chapter 4 Removal Replacement and Adjustment Procedures Century Bed Service Manual man241 Page 4 41 4 5 Plug the bed into an appropriate power source 6 Test the brakes to ensure that t...

Page 167: ...ams see Brake Cam Assembly Beds with Central Brake and Steer on page 4 39 SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Unplu...

Page 168: ...will aid during assembly 6 If necessary remove the seven screws C in the bottom of the brake block mechanism B and disassemble the adapter plate and bearings Replacement 1 If applicable assemble the...

Page 169: ...l Replacement and Adjustment Procedures Page 4 44 Century Bed Service Manual man241 5 If applicable connect the battery backup see Battery Backup Box on page 4 8 6 Plug the bed into an appropriate pow...

Page 170: ...orx head screwdriver Combination wrench set Socket wrench set Ratchet drive 5 32 allen wrench 5 mm allen wrench Removal 1 Using the T25 Torx head screwdriver remove the screws A and separate the plast...

Page 171: ...disconnect the battery backup see Battery Backup Box on page 4 8 6 Store pad and tie the siderails on one side of the bed WARNING Get additional personnel to help you turn the bed over on the side th...

Page 172: ...he other half of the brake feature The other two casters are basic swivel type casters and do not require any adjustment 1 Using the T25 Torx head screwdriver remove the screws A and separate the plas...

Page 173: ...brake 10 Turn the setscrew C down clockwise two full turns 11 Test the brake caster F to ensure that It does not move when the brake steer pedal is in the brake position It rolls freely when the brake...

Page 174: ...ed from its power source Failure to do so could result in personal injury or equipment damage 1 Unplug the bed from its power source SHOCK HAZARD Disconnect the battery backup Failure to do so could r...

Page 175: ...nd lift the entertainment control assembly out of the siderail 7 If applicable remove the three screws I holding the bed exit circuit board in place NOTE Note the orientation of all components before...

Page 176: ...e a speaker insert the new speaker into the entertainment control assembly Using the 1 4 nut driver secure it with the nuts L and attach the connectors 4 If applicable install the bed exit circuit boa...

Page 177: ...e cutters Soldering iron 60 40 lead tin rosin core solder Removal SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 1 Unplug the be...

Page 178: ...the two screws F and slide the switch housing G out of the siderail 6 Locate the switch you want to replace Remove the switch from the switch housing G 7 Compare the old switch and the new switch sid...

Page 179: ...3 16 4 8 mm c Push the ends into the splice terminal of the corresponding color wire on the new switch and crimp the terminal 10 Repeat step 8 or step 9 as applicable for a nurse call switch H or lig...

Page 180: ...r the bed Failure to do so could result in personal injury 2 Place bed stands under the upper lift arm pivots or 2 x 4s between the bed frame and lift arms SHOCK HAZARD Unplug the bed from its power s...

Page 181: ...wire ties D securing the cable to the bed frame 9 Using the T25 Torx head screwdriver remove the two screws C and separate the siderail from the bed Replacement 1 Place the siderail in the correct pos...

Page 182: ...ee Battery Backup Box on page 4 8 6 Remove the bed stands or 2 x 4s from the bed frame as applicable 7 Plug the bed into an appropriate power source WARNING Powered bed mechanisms can cause serious in...

Page 183: ...lift arms before working under the bed Failure to do so could result in personal injury 2 Place bed stands under the upper lift arm pivots or 2 x 4s between the bed frame and lift arms SHOCK HAZARD U...

Page 184: ...le B from the control box 8 Loosen the thumbscrew D on the pendant holder C and remove the pendant control A Replacement 1 Mount the pendant control A on the pendant holder C and tighten the thumbscre...

Page 185: ...le B to the control box 5 If applicable connect the battery backup see Battery Backup Box on page 4 8 6 Remove the bed stands or 2 x 4s from the bed frame as applicable 7 Plug the bed into an appropri...

Page 186: ...and degrees Follow these steps to adjust the indicators WARNING Powered bed mechanisms can cause serious injury Operate the bed only with persons clear of mechanisms 1 Raise the bed to the high posit...

Page 187: ...nburg and Reverse Trendelenburg Indicator Chapter 4 Removal Replacement and Adjustment Procedures Page 4 62 Century Bed Service Manual man241 Figure 4 19 Trendelenburg and Reverse Trendelenburg Indica...

Page 188: ...12 Surface Module 5 15 Frame Surface Module 5 16 Hilow Drive Assembly 5 20 DC Drive Module 5 24 DC Head Drive Module with CPR Release 5 26 Battery Backup Assembly 5 28 Automatic Contour Cable Routing...

Page 189: ...an241 SideCom Communication System Head Siderails Cable Routing 5 50 SideCom Communication System Head Siderail Assembly 5 52 SideCom Communication System Head Siderail Entertainment Controls 5 56 Sid...

Page 190: ...number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for f...

Page 191: ...Warranty Chapter 5 Parts List Page 5 4 Century Bed Service Manual man241 NOTES...

Page 192: ...identification label A see figure 5 1 on page 5 5 Figure 5 1 Product Identification Label Location Call Hill Rom Technical Support at 800 445 3720 with the following information Six digit customer acc...

Page 193: ...OM INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CENTER DOOR D23 HILL ROM INC COUNTY ROAD 300E BATESVILLE IN 47006 9167 NOTE To elimin...

Page 194: ...es the invoice accompanying the parts will show the full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When pa...

Page 195: ...Exchange Policy Chapter 5 Parts List Page 5 8 Century Bed Service Manual man241 NOTES...

Page 196: ...1 amp fuse as applicable 4314312 1400 10 0 5 amp fuse 6336806 1400 2 6 amp circuit breaker 6340101 1400 2 DC motor head 6340102 1400 2 DC motor knee 6340103 1400 2 DC motor hilow 6219002 1400 2 Hilow...

Page 197: ...10 Century Bed Service Manual man241 Base Module Figure 5 2 Base Module Table 5 2 Base Module Item Number Part Number Quantity Description 1 44299 1400 1 Base weldment 2 43878 1400 8 Torx button head...

Page 198: ...Base Module Chapter 5 Parts List Century Bed Service Manual man241 Page 5 11 5 NOTES...

Page 199: ...nits With Central Brake and Steer Chapter 5 Parts List Page 5 12 Century Bed Service Manual man241 Base Module Units With Central Brake and Steer Figure 5 3 Base Module Units With Central Brake and St...

Page 200: ...ft arm assembly 11 33562 1400 2 Torque tube 12 11093 1400 2 Cotter pin 13 10902 1400 2 Washer 14 31113 1400 0 or 4 Leg cover 15 44100 1400 0 or 4 Leg cover 16 43878 1400 8 Torx button head screw 17 43...

Page 201: ...low screw 44 42247 1400 1 Mechanism block bottom 45 18863 1400 1 Roller 46 43854 1400 1 Follower shaft 47 43844 1400 2 Bearing 48 12220 1400 2 Tru arc ring 49 34715 1400 2 Rocker arm assembly 50 11094...

Page 202: ...vice Manual man241 Page 5 15 5 Surface Module Figure 5 4 Surface Module Table 5 4 Surface Module Item Number Part Number Quantity Description 1 45884 1400 1 Seat pan 2 43878 1400 2 Torx button head sc...

Page 203: ...Frame Surface Module Chapter 5 Parts List Page 5 16 Century Bed Service Manual man241 Frame Surface Module Figure 5 5 Frame Surface Module m241_004...

Page 204: ...1400 1 Thigh section assembly 13 45884 1400 1 Seat pan 14 32621 1400 1 Lower lift arm assembly 15 24449 1400 4 Retaining ring 16 8252 1400 As required Oil M 1 2 ounce 17 24452 1400 4 Bushing 18 60161...

Page 205: ...0 2 Trendelenburg assembly 40 17291 1400 4 Fastener 41 24798 1400 2 Spring 42 27804 1400 2 Trip lever 43 SA1372 1400 2 Trendelenburg mount and retainer 44 3844 1400 2 Washer 45 451 1400 2 Screw 46 SA3...

Page 206: ...Frame Surface Module Chapter 5 Parts List Century Bed Service Manual man241 Page 5 19 5 NOTES...

Page 207: ...Hilow Drive Assembly Chapter 5 Parts List Page 5 20 Century Bed Service Manual man241 Hilow Drive Assembly Figure 5 6 Hilow Drive Assembly m241_001...

Page 208: ...k 10 124 1400 2 Roll pin 11 831 1400 2 Locknut 12 35667 1400 2 Washer 13 39812 1400 1 Brake bracket 14 39315 1400 1 Retaining ring 15 755 1400 2 Locknut 16 39811 1400 1 Nut bracket 17 39315 1400 1 Ret...

Page 209: ...33030 1400 1 Hilow limit rod 33 39652 1400 1 Bushing 34 43878 1400 1 Torx button head screw 35 42889 1400 2 Hex bolt 36 28082 1400 1 Brake spring 37 40741 1400 2 Thrust race 38 36250 1400 1 Coupling a...

Page 210: ...Hilow Drive Assembly Chapter 5 Parts List Century Bed Service Manual man241 Page 5 23 5 NOTES...

Page 211: ...DC Drive Module Chapter 5 Parts List Page 5 24 Century Bed Service Manual man241 DC Drive Module Figure 5 7 DC Drive Module m241_003...

Page 212: ...button head screw 4 6340803 1400 1 Knee drive assembly without CPR 5 10902 1400 2 Washer 6 11093 1400 2 Cotter pin 7 17405 1400 2 Cotter pin 8 6340901 1400 0 or 1 Hilow drive 80 bed standard 9 634090...

Page 213: ...DC Head Drive Module with CPR Release Chapter 5 Parts List Page 5 26 Century Bed Service Manual man241 DC Head Drive Module with CPR Release Figure 5 8 DC Head Drive Module with CPR Release m241_002...

Page 214: ...cable CPR 2 22322 1400 2 Lock washer 3 35112 1400 2 Flat washer 4 43090 1400 2 Shoulder bolt hex 5 20802 1400 6 KEPS nut 6 49287 1400 1 Head screw mounting bracket 7 49285 1400 1 Head screw strap clam...

Page 215: ...Battery Backup Assembly Chapter 5 Parts List Page 5 28 Century Bed Service Manual man241 Battery Backup Assembly Figure 5 9 Battery Backup Assembly m241_142...

Page 216: ...7 6381402 1400 0 or 1 PCB assembly 230V 8 6469803 1400 1 Serial number label 9 64519 1400 1 Battery box lid weldment 10 43878 1400 2 Torx button head screw 11 6469802 1400 1 Warning label 12 64554 14...

Page 217: ...Automatic Contour Cable Routing Chapter 5 Parts List Page 5 30 Century Bed Service Manual man241 Automatic Contour Cable Routing Figure 5 10 Automatic Contour Cable Routing m241_006...

Page 218: ...ew 6 43878 1400 13 Torx button head screw 7 19124 1400 5 Large cable tie 8 40497 1400 5 KEPS nut 9 23208 1400 2 Washer 10 6342201 1400 0 or 1 Power cord 110V domestic 11 6342202 1400 0 or 1 Power cord...

Page 219: ...Automatic Contour Module Chapter 5 Parts List Page 5 32 Century Bed Service Manual man241 Automatic Contour Module Figure 5 11 Automatic Contour Module m241_005...

Page 220: ...43878 1400 13 Torx button head screw 13 34422 1400 1 Cable retainer 14 14451 1400 4 Cable clamp 15 3302002 1400 0 or 1 Automatic contour assembly 16 63505 1400 1 Power cable low voltage 17 25647 1400...

Page 221: ...1400 1 Small cable tie 35 9023506 1400 1 Screw 36 31236 1400 1 Lockwasher 37 63485 1400 1 Motor harness 38 3292101 1400 1 Control box cover 39 35186 1400 1 Sound dampening foam 40 63421 1400 1 Wiring...

Page 222: ...Automatic Contour Module Chapter 5 Parts List Century Bed Service Manual man241 Page 5 35 5 NOTES...

Page 223: ...Head Drive Assembly P N 6340802 Chapter 5 Parts List Page 5 36 Century Bed Service Manual man241 Head Drive Assembly P N 6340802 Figure 5 12 Head Drive Assembly P N 6340802 m241_069...

Page 224: ...3 1400 2 Bearing 7 11578 1400 1 Thrust bearing 8 43878 1400 4 Torx button head screw 9 10640 1400 1 Roll pin 10 63477 1400 2 Head screw cover 11 27717 1400 2 Clip 12 32638 1400 1 Roller 13 34680 1400...

Page 225: ...mbly with CPR Module P N 6340804 Chapter 5 Parts List Page 5 38 Century Bed Service Manual man241 Head Drive Assembly with CPR Module P N 6340804 Figure 5 13 Head Drive Assembly with CPR Module P N 63...

Page 226: ...Screw 9 43878 1400 4 Torx button head screw 10 63492 1400 2 Screw cover 11 34680 1400 4 Screw 12 38429 1400 1 Head limit rod 13 38122 1400 1 Bearing housing 14 33615 1400 2 Spacer 15 33621 1400 2 Head...

Page 227: ...11579 1400 2 Thrust washer 43 45713 1400 1 CPR release cable assembly 44 33279 1400 1 Head screw bracket 45 39237 1400 1 Head flat ball screw 46 40672 1400 1 Stop head screw 47 33622 1400 1 Bearing sp...

Page 228: ...dule P N 6340804 Chapter 5 Parts List Century Bed Service Manual man241 Page 5 41 5 64 32589 1400 2 Mounting plate 65 36250 1400 1 Coupling assembly 66 63464 1400 1 Motor mount weldment Item Number Pa...

Page 229: ...Knee Drive Assembly P N 6340803 Chapter 5 Parts List Page 5 42 Century Bed Service Manual man241 Knee Drive Assembly P N 6340803 Figure 5 14 Knee Drive Assembly P N 6340803 m241_068...

Page 230: ...0 2 Mounting plate 6 34613 1400 2 Bearing 7 32596 1400 1 Spacer 8 43878 1400 4 Torx button head screw 9 63491 1400 2 Knee screw cover 10 10640 1400 1 Roll pin 11 27717 1400 2 Clip 12 34680 1400 8 Scre...

Page 231: ...Night Light Assembly P N 4578201 Chapter 5 Parts List Page 5 44 Century Bed Service Manual man241 Night Light Assembly P N 4578201 Figure 5 15 Night Light Assembly P N 4578201 m241_130...

Page 232: ...in relief 11 28837 1400 2 Hex nut 12 29975 1400 2 Pin receptacle 13 3091002 1400 1 Plug housing 14 9000201 1400 0 66 lft Tubing blank 15 3091301 1400 1 Plug housing socket 3 position 16 30950 1400 4 T...

Page 233: ...Pendant Control Assembly P729 Chapter 5 Parts List Page 5 46 Century Bed Service Manual man241 Pendant Control Assembly P729 Figure 5 16 Pendant Control Assembly P729 m241_131...

Page 234: ...0 1 Thumbscrew 3 SA4516 1400 1 Pendant sleeve 4 SA7089 1400 1 Rubber grommet 5 SA7088 1400 1 Pendant holder 6 SA7091 1400 1 C ring 7 43615 1400 1 Velcro strap 8 19124 1400 1 Large cable tie 9 SA7346 1...

Page 235: ...l man241 Head Siderail Mounting Parts Figure 5 17 Head Siderail Mounting Parts Table 5 17 Head Siderail Mounting Parts Item Number Part Number Quantity Description 1 43878 1400 10 Torx button head scr...

Page 236: ...49 5 Dust Cover Module Figure 5 18 Dust Cover Module Table 5 18 Dust Cover Module Item Number Part Number Quantity Description 1 44489 1400 12 Six lobe pan head screw 2 32967 1400 0 or 1 Head end cove...

Page 237: ...ead Siderails Cable Routing Chapter 5 Parts List Page 5 50 Century Bed Service Manual man241 SideCom Communication System Head Siderails Cable Routing Figure 5 19 SideCom Communication System Head Sid...

Page 238: ...0 2 Slide bracket screws 4 34778 1400 1 Caution label 5 21341 1400 2 Cord holder 6 29788 1400 4 Twist nut 7 4759 1400 5 Screw 8 20312 1400 3 Cable clamp 9 33358 1400 8 Plug button 10 42006 1400 2 Scre...

Page 239: ...System Head Siderail Assembly Chapter 5 Parts List Page 5 52 Century Bed Service Manual man241 SideCom Communication System Head Siderail Assembly Figure 5 20 SideCom Communication System Head Sidera...

Page 240: ...communication cable assembly rh 12 4455503 1400 1 Siderail communication cable assembly lh 13 28717 1400 4 Bushing 14 48887 1400 2 Siderail insert female 15 49223 1400 2 Locking plate 16 9018808 1400...

Page 241: ...ack rh 46 4446501 1400 1 Communication housing back lh 47 31273 1400 0 or 2 Nurse call insert blank 48 31274 1400 0 or 2 Nurse call insert blank 49 31652 1400 1 Control housing rh 50 31653 1400 1 Cont...

Page 242: ...SideCom Communication System Head Siderail Assembly Chapter 5 Parts List Century Bed Service Manual man241 Page 5 55 5 NOTES...

Page 243: ...Entertainment Controls Chapter 5 Parts List Page 5 56 Century Bed Service Manual man241 SideCom Communication System Head Siderail Entertainment Controls Figure 5 21 SideCom Communication System Head...

Page 244: ...0 As required Solder 7 35290 1400 2 Volume control switch 8 35171 1400 6 Shrink tubing 9 63496 1400 2 Label switch overlay 10 63494 1400 2 Label SideCom Communication Sys tem switches 11 28286 1400 4...

Page 245: ...m Head Siderail Bed Controls Chapter 5 Parts List Page 5 58 Century Bed Service Manual man241 SideCom Communication System Head Siderail Bed Controls Figure 5 22 SideCom Communication System Head Side...

Page 246: ...abel SideCom Communication Sys tem switches 5 31659 1400 1 Nurse call insert rh 6 31660 1400 1 Nurse call insert lh 7 63496 1400 2 Label switch overlay 8 31661 1400 2 Light insert 9 28493 1400 2 LED y...

Page 247: ...SideCom Communication System Head Siderail Bed Controls Chapter 5 Parts List Page 5 60 Century Bed Service Manual man241 NOTES...

Page 248: ...Hard to Clean Spots 6 3 Disinfection 6 3 Component Handling 6 4 P C Boards 6 4 Lubrication Requirements 6 5 Preventive Maintenance 6 6 Preventive Maintenance Schedule 6 7 Preventive Maintenance Check...

Page 249: ...Chapter 6 General Procedures Page 6 2 Century Bed Service Manual man241 NOTES...

Page 250: ...mage could occur CAUTION Do not use harsh cleaners solvents or detergents Equipment damage could occur General Cleaning Clean the unit with a lightly dampened cloth and ordinary disinfectants Do not u...

Page 251: ...can cause damage to the P C boards shorten their service life and result in bed malfunctions The following rules for handling should always be observed Wear an appropriate antistatic electrostatic di...

Page 252: ...the system By retaining oil the pores give a self lubricating quality to the bearings and bushings If any silicone based lubricant is applied to the bearings and bushings or anywhere else on the syste...

Page 253: ...will help ensure a long operative life for the Century Bed PM will minimize downtime due to excessive wear The following PM schedule guides the technician through a normal PM procedure on the Century...

Page 254: ...re the bed does not move when the brakes are activated Adjust the brakes if necessary Inspect and adjust the steering mechanism if necessary Caster tires Check the caster tires for cuts wear tread etc...

Page 255: ...imits Automatic contour limits Trendelenburg Drive screws Lockout switches Brake and steer Caster tires Siderail controls Model Number Siderail frame Pivot points Power cord and plug Head and foot pan...

Page 256: ...ead screwdriver 1 4 nut driver Ratchet drive Socket wrench set 1 2 socket and ratchet 7 16 socket and ratchet 1 2 open end wrench Combination wrench set Wire cutters Needle nose pliers Channellock pli...

Page 257: ...he Mod I B and Mod IV C receptacle connectors see figure 6 1 on page 6 10 Figure 6 1 Extraction Tool P N 91065 1 The extraction tool tip D is designed to enter the lance recess in the front of the hou...

Page 258: ...ates the contacts The lance recess is the cavity located between the contact and the connector housing A solid rib locking edge at the rear of the lance recess cavity provides a stop for the extractio...

Page 259: ...ront of the tool fits over the pin and socket contacts When the tip is bottomed in the contact cavity the contact locking lances are forced together allowing the contact to slide free from the housing...

Page 260: ...l Procedures Century Bed Service Manual man241 Page 6 13 6 6 3 Siderail Lubrication 1 Raise the siderail to the fully upright position 2 Apply grease to the grease ports A see figure 6 2 on page 6 13...

Page 261: ...6 3 Siderail Lubrication Chapter 6 General Procedures Page 6 14 Century Bed Service Manual man241 NOTES...

Page 262: ...7 4 Removal 7 4 Adjustment 7 5 Architectural Bumpers P819 7 6 Installation 7 6 Removal 7 6 Adjustment 7 6 IV Rod P2217 7 7 Installation 7 7 Removal 7 7 Adjustment 7 8 Trapeze Support P846 or P846D 7...

Page 263: ...Chapter 7 Accessories Page 7 2 Century Bed Service Manual man241 NOTES...

Page 264: ...er bumpers P819 Architectural bumper assembly P4039HE International end panel P2217 IV rod P846 Trapeze support P846D Trapeze support Canada P9912A Bed extender P721E Four function pendant control P44...

Page 265: ...an be equipped retrofitted with wall protecting roller bumpers Installation Using the crescent wrench install the two bolts A to secure the roller bumper B to the bed frame C see figure 7 1 on page 7...

Page 266: ...7 1 Roller Bumpers P818C08 Chapter 7 Accessories Century Bed Service Manual man241 Page 7 5 7 Adjustment None...

Page 267: ...l protection features The Century Bed can be equipped with wall protecting architectural bumpers Installation Using the crescent wrench install the two bolts A and secure the architectural bumper B to...

Page 268: ...the bed two at the head end two in the seat section and two at the foot end The height of the IV rod is easily adjustable Installation Insert the IV rod into the desired socket Twist the lower section...

Page 269: ...Century Bed Service Manual man241 Adjustment 1 To extend the IV rod pull upward on the upper section A to the desired height 2 To lower the IV rod pull outward on the release knob B and manually lowe...

Page 270: ...ation 1 Remove the hole plugs from the bed frame at the end of bed where the trapeze support is to be installed 2 Position the trapeze support A and backing plates D on the bed frame B see figure 7 4...

Page 271: ...e the trapeze support assembly is attached to the bed Use the control box lockout to deactivate the hilow function Equipment damage could occur Removal 1 Loosen and remove the bolts C and locknuts and...

Page 272: ...kets have a 3 4 inside diameter while the P847C sockets have a 1 2 inside diameter Please specify which size is needed when ordering Installation 1 Insert the short adapter tubes A into the IV sockets...

Page 273: ...Frame Adapter P847B and P847C Chapter 7 Accessories Page 7 12 Century Bed Service Manual man241 2 Remove the long adapter tubes B from the IV sockets at the foot end of the bed by lifting upward Adju...

Page 274: ...Schematic Wiring Diagram Wiring Diagram Label Back to Chapter 3...

Page 275: ...Schematic Wiring Diagram Bed Exit II General Schematic Back to Chapter 3...

Page 276: ...Schematic Wiring Diagram Control Board Back to Chapter 3...

Page 277: ...Schematic Wiring Diagram Night Light P C Board Wiring Diagram Back to Chapter 3...

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