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Hill-Rom 2040005, Service Manual

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Hill-Rom 2040005 Service Manual Download Page 32

Service Manual Viking™M mobile lift • 3EN370401 Rev. 19   

32

 

www.hill-rom.com 

l

  www.liko.com  

Lift Arm Plastic Cover

Pelarkåpa sats

Assembly Instruction

Monteringsanvisning

Prod. No. 20490007

3SE630240-05

2011-03-11

© Copyright Liko AB 

www.liko.com

Tools required:

5.196.1

10 mm

 

2X

 

 NOTE

 

  -  Make sure the spare part is mounted according to the assembly instruction. 

  -  Check all functions related to the changed spare part. 

  -  Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts.

Contains:  

  Qty:

Plastic cover mast Viking 

2

Cover hat Liko  

 

2

Cover hat Liko bottom  

2

Sleeve bearing Mob.62  

1

Locking nut M6 Nyloc  

1

Washer TBRB 6,4x12x3  

3

Screw M6S M6x75   1

Fits: 

Viking XL  (Prod. No. 2040003), to S/N 801999 

Viking L    (Prod. No. 2040004), to S/N 7200794 

Viking M   (Prod. No. 2040005), to S/N 7106200

5.196

Summary of Contents for 2040005

Page 1: ...200 200 DISCONTINUED 2012 Prod No 2040015 S N 7 500 401 7 600 500 DISCONTINUED 2016 Prod No 2040035 S N 9 200 001 9 300 000 DISCONTINUED 2016 Viking M mobile lift Service Manual 3EN370401 Rev 19 ENGLI...

Page 2: ...vailable after last manufacturing date Repairs and maintenance may only be performed by personnel authorized by Hill Rom and using original Liko spare parts For information regarding Service and Maint...

Page 3: ...5 268 Control Box Viking M 40 5 284 Front Wheel 75 mm Standard 41 5 285 Rear Wheel 75 mm Standard 42 5 292 Hook for hand control 43 5 293 End Cover Handle Arm Support grey 44 5 307 Lift Arm Plastic C...

Page 4: ...batteries are provided by the supplier Battery charger Built in charger 100 240 VAC 50 60 Hz max 400mA Motor mast 24 V 9 2 A permanent magnetic motor with mechanical safety mechanism and safety nut Mo...

Page 5: ...ase width adjustment Permanent magnet motor 24 V 6 A Thedeviceisintendedforuseindoors TypeB inaccordancewiththeelectricalshockprotectionclass ClassIIequipment Viking M mobile lift Prod No 2040015 Amax...

Page 6: ...24 V 8 5 A Motor for base width adjustment Permanent magnet motor 24 V 6 A Amax Amin B B1 B2 B3 C D D2 E F F1 Lmax Lmin M N O max min max min 2020 1970 1920 1440 1390 1340 1230 870 660 650 650 595 111...

Page 7: ...ssembly Reference measurement according to Standard EN ISO 10535 2006 Viking M Measurements mm inch Top view Lateral view B B1 F F1 Amax B2 Amin 600 mm 24 in E M N O Max reach position of lift arm B3...

Page 8: ...m 1 Check that the emergency stop button is not pushed in 2 Check that the contact plates on the battery pack are not defected or broken 3 If the lift still does not work satisfactorily contact Hill R...

Page 9: ...eemergencystopisnotengaged 2 Checkthatthechargingcableiscorrectlyconnected 3 Makesurethatthebatteryisproperlyattached 4 Checkthatthebattery scontactplatesarenotdefectiveorbroken 5 Iftheproblempersists...

Page 10: ...ange the Hand Control 6 If the problem persists please contact Hill Rom 1 Check that the emergency stop button has not been pressed 2 Check that the cables to the control box are connected correctly 3...

Page 11: ...bles are connected correctly 2 Make sure that the battery is properly seated in the control box 3 Try an alternative mains outlet 4 If the problem persists please contact Hill Rom 1 Make sure that the...

Page 12: ...ction of operation panel to see if fault is on output channels or the motors If control box function is ok Continue to step 5 If control box is faulty Replace the control box 3 Check battery capacity...

Page 13: ...Positions Viking M mobile lift 307 22 23 24 28 160 263 196 418 292 55 139 19 268 266 328 285 460 410 284 159 485 486 199 439 548 331 197 308 461 490 264 311 348 349 20 353 307 511 354 352 351 333 418...

Page 14: ...t 68 www hill rom com l www liko com Spare Parts Positions Viking M mobile lift 308 461 490 311 307 439 439 293 331 548 199 19 546 139 266 460 285 328 547 410 284 159 485 486 22 23 24 25 161 263 248 1...

Page 15: ...334 Control Unit CBL Viking M Before use requires Software and needs to be programmed with Liko Service System Prod No 21090024 pce x 20490053 334C Control Unit CBL Viking M Cable Before use requires...

Page 16: ...harging UK Cable for charging US Cable for charging JP pce x x x x x x x x x x x x x 20190017 55 Hand control EE 4 buttons pce x 2006106 139 Extra Battery pce x x 20390006 159 Fork Cover pair x x x x...

Page 17: ...Wheel 75 mm Standard from S N 7102064 pce x x x x 20490015 285 Rear Wheel 75 mm Standard from S N 7102064 pce x x x x 20090058 292 Hook for Hand control pce x x 20090066 293 End Cover Handle Arm Supp...

Page 18: ...033 347 Actuator Vi M pce X Y Z x x 21090018 348 Extension cable CBL20 pce x x 21090019 349 Extension cable CBL 20 US pce x x 2006107 350 Extra battery box pce x x 21090020 351 Beltclip HBL20 pair x 2...

Page 19: ...2040045 20090077 422 Locking device CBL20 10 pce set x x 20490040 439 Bracket Cover set x x x x 20490048 460 Leg Cover set x x x x 20490049 461 Flexlink set x x x x 20090080 485 Fork locking attachmen...

Page 20: ...o 2040005 Viking M mobile lift Prod No 2040045 Liko M220 M230 mobile lift Attachment for Control Box Assembly Instruction Product No 20090023 3EN630238 Rev 6 ENGLISH Tools required www hill rom com l...

Page 21: ...y personnel authorized by Hill Rom Liko and using original Liko spare parts Product Prod No Viking XL 2040033 Viking L 2040034 Viking M 2040035 Golvo 8000 2000034 Golvo 8008 2000035 Golvo 8008 LowBase...

Page 22: ...ging the battery may need to be replaced Stop charging and replace the battery Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spar...

Page 23: ...ng and replace the battery Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed...

Page 24: ...ntains Qty Front wheel 75mm 1 Locking nut M10 nyloc 1 Fits Golvo 1000 2000 3000 Golvo 7000 7007 7000 S 7007 S Golvo 7000 ES to S N 7024205 Golvo 7007 ES to S N 7729721 Viking M Prod No 2040005 to S N...

Page 25: ...ntains Qty Lockable castor d 100 mm 1 Nut M12 1 Fits Golvo 1000 2000 3000 Golvo 7000 7007 7000 S 7007 S Golvo 7000 7007 Golvo 7000 ES to S N 7024205 Golvo 7007 ES to S N 7729721 Viking M Prod No 20400...

Page 26: ...ains Qty Hand Control EE 4 Button 1 20190016 Hand control EM 2 Button Fits LikoLight Sabina EM Sabina II EM Uno 100 EM Uno 102 EM Viking S Viking XS 20190017 Hand control EE 4 Button Fits Uno 100 EE U...

Page 27: ...l authorized by Hill Rom and using original Liko spare parts Old batteries are to be left at the nearest recycling station or given to personnel authorized by Hill Rom Contains Qty Battery box 1 Fits...

Page 28: ...5 38 4 38 4 2 2 2 5 1 2 Contains Qty Nylon screw M5x16 Nature 2 Front fork cover grey light 2 Fits Golvo 7000 ES Golvo 7007 ES Golvo 7000 ES Classic 7007 ES Classic Golvo 8000 8008 all models LikoLig...

Page 29: ...o the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom and using original Liko spare parts 1 3 Contains Qty Extension cable EU 1 Fits Golvo 7000ES 7...

Page 30: ...nstruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom and using original Liko spare parts Contains Qty Exte...

Page 31: ...ght Liko AB www liko com Tools required 5 194 1 Contains Qty Rear wheel cover grey 2 Fits Viking XL Viking L Viking M Prod No 2040005 Up to S N 7102063 NOTE Make sure the spare part is mounted accordi...

Page 32: ...cording to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Liko Hill Rom and using original Liko...

Page 33: ...tom 6 Sleeve bearing Mob 38 1 Sleeve bearing Mob 50 1 Sleeve bearing Mob 62 1 Locking nut M6 Nyloc 3 Screw M6S M6x50 1 Screw M6S M6x60 1 Screw M6S M6x75 1 Washer PS 6x12x1 7 Fits Viking XL Prod No 204...

Page 34: ...liko com Tools required 5 199 1 Place locking handle in lower hole and tighten NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the change...

Page 35: ...ile lift Golvo 7007 LowBase mobile lift Uno 100 EM EE mobile lift Uno 102 EM EE ES mobile lift Sabina EM EE mobile lift Sabina II EM EE mobile lift Viking XL mobile lift Prod No 2040003 Viking L mobil...

Page 36: ...sal TwinBar 670 3156079 Universal SideBars 450 3156084 Universal SlingBar 350 with Quick release Hook 3156085 Universal SlingBar 450 with Quick release Hook 3156086 Universal SlingBar 600 with Quick r...

Page 37: ...ting the bolt connections C E assemble the cable and attach the cable cover CBL20 control unit Assemble the enclosed motor cable 2x Base motor cable socket 3 1 3 2 Remove the cover on Viking mobile li...

Page 38: ...pairs and maintenance may only be performed by personnel authorized by Hill Rom and using original Liko spare parts Assembly instruction Extension cable US 3EN630296 Rev 9 2 2 www hill rom com l www l...

Page 39: ...ons related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom and using original Liko spare parts Tools required 2X 10mm or 2X 17 mm M6 M6 M10...

Page 40: ...7000ES 7007ES 7007 LowBase 20190014 20190014US Uno 102 ES 20190076 20190076US Uno 100 EM EE Uno 102 EM EE 20290011 20290011US Sabina EM EE 20290024 20290024US Sabina II EM EE 20390007 LikoLight Spare...

Page 41: ...onnel authorized by Hill Rom and using original Liko spare parts Tools required 16 mm Contains Qty Front wheel 75mm 1 Golvo 7000 mobile lift from S N 7 024 206 Golvo 7007 mobile lift from S N 7 729 72...

Page 42: ...personnel authorized by Hill Rom and using original Liko spare parts Tools required A B A B Contains Qty Rear wheel 75mm 1 Fits Golvo 7000 mobile lift from S N 7 024 206 Golvo 7007 mobile lift from S...

Page 43: ...iko AB www liko com Tools required 5 292 T10 Contains Qty Hook for Hand control 2 4 6 1 Fits 20090089 HandControl 6 button 20190016 HandControl EE 4 button 20190017 HandControl EM 2 button NOTE Make s...

Page 44: ...he spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom L...

Page 45: ...g original Liko spare parts Contains Qty A Cover hat Liko 2 B Screw M6S M6x75 1 C Washer PS 6x12x1 3 D Cover hat Liko bottom 2 E Flanged washer 2 F Distance washer PS 12x18x1 2 G Plastic cover mast Vi...

Page 46: ...b 62 1 H Plastic cover mast Vi XS 2 I Nylon bearing 10 12x15 2 J Locking nut M6 Nyloc 3 K Distance washer PS 12x18x1 2 L Screw M6S M6x50 1 M Screw M6S M6x60 1 N Screw M6S M6x75 1 O Washer PS 6x12x1 6...

Page 47: ...he changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom and using original Liko spare parts Assembly Instr Overhead Beam Rest set 3EN630251 Rev 9 2 2 ww...

Page 48: ...d by personnel authorized by Hill Rom Liko and using original Liko spare parts Contains Qty Latch composite 2 Fits From S N 3156074 Universal SlingBar 350 1299511 3156075 Universal SlingBar 450 129951...

Page 49: ...B www liko com Tools required 17 mm 4 mm 5 mm 8 2 mm 0 32 inch Kernite Unlock 2000 2x 5 328 1 1 2 4 Specify center of existing hole Mark the same distance on opposite side with a centre punch Drill on...

Page 50: ...in most cases The bottom hole on the mast is recommended when a greater lifting height is desired The upper hole is recommended when a lower lifting height is desired The distance between two holes i...

Page 51: ...3 6 10 mm 2x 1 2 mm Lock 10 mm Isopropyl alcohol and water rag 5 4 Before fastening the snap bushing Clean marked area with 50 50 Isopropyl alcohol and water Remove the tape cover 120mm 4 7 inch 100m...

Page 52: ...Tools required 5 331 2 7 13 8 10 The three screws should be tight ened until flush with surface of tube Make sure the Outer Tube easy slides up and down 12 11 NOTE Make sure the spare part is mounted...

Page 53: ...cted by your hand control If other lifts are affected by your hand control Use the large UP and DOWN buttons on the operation panel of the lift that is to be used Press both buttons simultaneously unt...

Page 54: ...Prod No 20490032 only for use with Viking M Prod No 2040015 Etikettstorlek 52 X 21 mm Layout With permanent marker fill in the S N at the product label same as on the Viking M 2 Conforms to ISO 10535...

Page 55: ...ted to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts Charger cable socket 1 Lift motor cable socket...

Page 56: ...032 only for use with Viking M Prod No 2040015 Etikettstorlek 52 X 21 mm Layout With permanent marker fill in the S N at the product label same as on the Viking M 2 Conforms to ISO 10535 2006 with ANS...

Page 57: ...spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Lik...

Page 58: ...10 90 Active time 2 min 7 330925 000001 8301209 24 V DC 2 2 Ah IP54 IEC 60601 1 TESTED EAN 13 Serial no Y M 2012 3 Max xxx kg xxx lbs 9801154 Product name Prod No 1234567 www liko com Liko AB Nedre v...

Page 59: ...nd control IR about 20 cm 0 8 inch from the control unit s IR receiver and press the large UP and DOWN buttons on the hand control simultaneously for about 2 seconds A signal is heard when the functio...

Page 60: ...n 7 330925 000001 8301209 24 V DC 2 2 Ah IP54 IEC 60601 1 TESTED EAN 13 Serial no Y M 2012 3 Max xxx kg xxx lbs 9801154 Product name Prod No 1234567 www liko com Liko AB Nedre v gen 100 975 92 Lule Sw...

Page 61: ...mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using ori...

Page 62: ...d maintenance may only be performed by personnel authorized by Hill Rom and using original Liko spare parts 2X 10mm Contains Qty Actuator Viking M with Outer Tube 1 Sleeve bearing Mob 38 2 Coverhat Li...

Page 63: ...2 5 mm NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel a...

Page 64: ...teries according to the instruction guide Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Old batteries are to be left a...

Page 65: ...04 Copyright Liko AB www liko com Tools required NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maint...

Page 66: ...11 03 04 Copyright Liko AB www liko com Tools required 5 352 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repair...

Page 67: ...20 2050010 Liko M230 2050015 Viking XL 2040013 and 2040033 Viking L 2040014 and 2040034 Viking M 2040015 and 2040035 NOTE Make sure the spare part is mounted according to the assembly instruction Chec...

Page 68: ...tains Qty HandControl hanger 10 132 mm 5 inch NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenan...

Page 69: ...nt and decal 1 Nylon bearing 10x12x6 2 Screw M6S M10x40 2 Cover hat M10 grey U102 4 Locking nut M10 nyloc 2 Fits Viking M from S N 7100308 S N below 7100308 Remove link attachment from spare part and...

Page 70: ...nctions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Liko and using original Liko spare parts www liko com Copyright Liko AB Viking M Legs...

Page 71: ...r attachment Fits Viking M all models NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may o...

Page 72: ...640217 01 2010 05 27 Copyright Liko AB www liko com Tools required 5 422 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare...

Page 73: ...ket cover pillar 1 Bracket cover arm 1 Sleeve bearing Mob 38 2 Cover hat Liko bottom 4 Washer PS 6x12x1 4 Screw M6S M6x50 2 Locking nut M6 Nyloc 2 Cover hat Liko 4 Fits Viking M all models Viking L Pr...

Page 74: ...iking S mobile lift Viking XS mobile lift Viking M mobile lift LikoLight mobile lift RollOn support for raising Before mounting Legs in most narrow position Lock the rear wheels 1 3 2 2 5 mm 2x 17 mm...

Page 75: ...allel to each other Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by per...

Page 76: ...hat Liko bottom 4 Screw M6S M6x45 1 Washer TBRB 6x12x1 2 Locking nut M6 Nyloc 2 Cover hat Liko 4 Cap I Viking 2 Cap Y Viking 2 Sleeve bearing Mob 50 1 Screw M6S M6x60 1 Fits Viking XL Viking L Viking...

Page 77: ...ntains Qty Front fork locking light 4 Nut M6LM M10 ISO 4 Fits 75 mm Wheels and 100 mm Wheels on Golvo LikoLight Viking RollOn NOTE Make sure the spare part is mounted according to the assembly instruc...

Page 78: ...X Golvo LowBase X LikoLight X X Viking XL X Viking L X Viking M X X Viking S X X Viking XS X X RollOn X X NOTE Make sure the spare part is mounted according to the assembly instruction Check all func...

Page 79: ...1 Screw MRT M6x8 Ezloc A2 2 Fits Golvo all models Uno 200 LikoLight Viking L M S XS Universal Slingbar 350 450 600 NOTE Make sure the spare part is mounted according to the assembly instruction Check...

Page 80: ...Golvo 8008 2000035 Golvo 8008 LowBase 2000039 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintena...

Page 81: ...ntains Qty Control Box Jumbo Care 1 Fits Prod No Viking M mobile lift 2040045 www hill rom com l www liko com Copyright Liko R D AB 2016 3 mm Extension Cable US Skarvkabel US Assembly Instruction Mont...

Page 82: ...is mounted according to the assembly instruction Check all functions related to the changed spare part Hand Control Assembly Instruction Product No 20490063 3EN690276 Rev 1 ENGLISH Contains Qty Hand...

Page 83: ...changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom and using original Liko spare parts Tools required 2X 10mm or 2X 17 mm Contains Qty Actuator LA34...

Page 84: ...performed manually AEDWN Endpos down Accumulated number of end positions during lifting motion down SFSTAT N A This funktion is not in use IDNR Identity number of the control box AOLUP Overloads Accu...

Page 85: ...0 0 0 x Indicates Service Periodic Inspection interval reached Service Interval Parameters the PAAxT PAKT PADT and PAOLUP are all used to determine Service intervals Parameters to use in the Preventa...

Page 86: ...ed to the mains Short circuit warning Check cables and connections Warning is shown until repaired Overload Too much load is applied to the lift Service indicator The Jumbo Care control box will be pr...

Page 87: ...024 Liko Service System is a soft ware developed to enable service technicians to conduct service in an easy way on all lifts equipped with the control unit CBL 20 It also gives the service technician...

Page 88: ...obile lifts equipped with LDS Liko Diagnostic System record and store information on how the lift is used LDS Service can read the information stored in the Control unit CBL LDS Service can be used as...

Page 89: ...t with result Not approved the system must not be used If the system has one or more inspection point with result To be actioned these actions should be performed immediatley After performed actions s...

Page 90: ...decal with model type and serial number 2 Visible damage to the lift surface finish Check for scratches dents deformities or unusual surface wear Check cables and connectors for damage or wear 3 Cast...

Page 91: ...the mounting screw is to tight Inspect the plastic protective cover shells for cracks deformation or gaps Make sure the holes in the mast are not deformed on Product Product No Up to S N Viking XL mo...

Page 92: ...Lift type Serial No Prod Year Contract No Name Address Zip Code Viking M www liko com 14 Tools required Ah 140 280 420 560 700 Check 8 Battery Battery capacity Check battery capacity by pressing the...

Page 93: ...arms to raised position Press the armrest down they should stay in raised position when pushed down 21 Documentation Verify that the Instruction guide is provided 22 Service symbol reset CBL 20 Only p...

Page 94: ...Service Manual Viking M mobile lift 3EN370401 Rev 19 94 www hill rom com l www liko com...

Page 95: ...A ALA Charges AALA Charges AOLA Charges Control Unit CBL If Liko Service System LSS or Liko Diagnostic System LDS are available data can be read from lifts equipped with Control Unit CBL LSS store dat...

Page 96: ...or chlorine since the aluminium parts may be damaged Viking L Viking XL Instructions regarding the check points 2 Front castors Check and clean front castors If wheels are in poor condition replace t...

Page 97: ...hardware covers from middle beam and actuator Remove leg from middle beam and actuator a Remove pivot bolt inner and outer bearing sleeves and hardware b Remove link arm cover bolt and nut Remove pla...

Page 98: ...e covers X Y Z x2 Restoration set motor attachment 6 Base motor linkage 7 Lift arm x2 x6 x3 x6 x2 Overhead beam Restoration set For Spare Part No see the Service Manual Remove hardware covers Remove a...

Page 99: ...s worn more than 3mm 0 12 inch Reassemble in reverse order Exposed to wear X Inspect Flexlink 1 Remove covers 2 Remove clean and lubricate flexlink Inspect shell covers for cracks or gaps 3 Pull out t...

Page 100: ...art No 2101100 A signal should be audible for more than 5 sec If not replace battery with spare part 2006106 4 Inspect V shaped metal contacts on control box for uniformity Verify that plastic housing...

Page 101: ...to motor brackets introduced 7 505 000 791 Spring in Outer Tube altered New screws to fasten the handle Diagonal profile has been shortened 7 503 472 791 2012 New model of Viking M with fixed handcont...

Page 102: ...ch back 7 105 310 619 New Composite Latch 7 105 034 467 2005 New Locking handles 7 102 079 New wheels and forks 75mm Emergency guard for control box 7 102 064 351 Base motor moved 3 mm back to avoid t...

Page 103: ...Service Manual Viking M mobile lift 3EN370401 Rev 19 103 www hill rom com l www liko com...

Page 104: ...Liko AB Nedre v gen 100 SE 975 92 Lule Sweden www hill rom com I www liko com Copyright Liko R D AB 2016...

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