HIKOKI G 23SCA, Handling Instructions Manual

Page: 10 / 156

10
English
NOTE
Due to HiKOKI’s continuing program of research and
development, the speci fi cations herein are subject to
change without prior notice.
MOUNTING AND OPERATION
Action Figure Page
Fitting and adjusting the wheel guard 1 2
Fixing the side handle 2 2
Assembling depressed center wheel
*1
3 3
Assembling cutting wheel *1 4 3
Switch operation *2 5-a 4
Switch operation (without Lock-on) *2 5-b 4
Grinding angle and grinding method 6 4
Replacing carbon brushes 7 5
Maintenance of the toolless wheel
guard
8 5
Selecting accessories ― 146
*1 Securing/Releasing the "Quick" clamping nut (sold
separately)
〈 Securing the "Quick" clamping nut 〉
WARNING
Do not use the "Quick" clamping nut if the accessory
has a clamping shank thicker than 6 mm!
WARNING
Only use the "Quick" clamping nut when undamaged
and in perfect operating condition: the arrow must
point to the notch on the outer ring.
(1) Lock the spindle.
(2) Fit the "Quick" clamping nut on the spindle.
(3) Tighten the "Quick" clamping nut by turning clockwise
by hand.
(4) Turn the grinding wheel fi rmly clockwise to tighten the
"Quick" clamping nut.
〈 Releasing the clamping nut 〉
(1) Lock the spindle.
(2) Turn the "Quick" clamping nut anticlockwise to
unscrew.
*2 When the 0 voltage re-start protection feature has been
activated, return the power switch to the OFF position and
wait for 1 second or more before restarting the power tool.
(For G23SWUA / G23SCA only)
MAINTENANCE AND INSPECTION
1. Inspecting the depressed center wheel
Ensure that the depressed center wheel is free of cracks
and surface defects.
2. Inspecting the mounting screws
Regularly inspect all mounting screws and ensure that
they are properly tightened. Should any of the screws be
loose, retighten them immediately. Failure to do so could
result in serious hazard.
3. Inspecting the carbon brushes (Fig. 7)
The motor employs carbon brushes which are
consumable parts. Since an excessively worn carbon
brush can result in motor trouble, replace the carbon
brushes with new ones having the same carbon brush
No. ⓑ shown in the fi gure when it becomes worn to or
near the “wear limit” ⓐ . In addition, always keep carbon
brushes clean and ensue that they slide freely within the
brush holders.
4. Replacing carbon brushes (Fig. 7)
〈 Disassembly 〉
(1) Loosen the D4 tapping screw ⓒ retaining the brush
cover ⓓ and remove the brush cover.
(2) Use the auxiliary hexagonal wrench or small screwdriver
to pull up the edge of the spring ⓔ that is holding down
the carbon brush. Remove the edge of the spring toward
the outside of the brush holder ⓕ .
(3) Remove the end of the pig-tail ⓖ on the carbon brush
ⓗ from the terminal section of brush holder and then
remove the carbon brush from the brush holder.
〈 Assembly 〉
(1) Insert the end of the pig-tail of the carbon brush in the
terminal section of brush holder.
(2) Insert the carbon brush in the brush holder.
(3) Use the auxiliary hexagonal wrench or small screwdriver to
return the edge of the spring to the head of the carbon brush.
(4) Mount the brush cover and tighten the D4 tapping screw.
5. Replacing supply cord
If the replacement of the supply cord is necessary, it
has to be done by HiKOKI Authorized Service Center to
avoid a safety hazard.
6. Maintenance of the motor
The motor unit winding is the very “heart” of the power
tool. Exercise due care to ensure the winding does not
become damaged and/or wet with oil or water.
CAUTION
In the operation and maintenance of power tools, the
safety regulations and standards prescribed in each
country must be observed.
GUARANTEE
We guarantee HiKOKI Power Tools in accordance with
statutory/country speci fi c regulation. This guarantee does
not cover defects or damage due to misuse, abuse, or
normal wear and tear. In case of complaint, please send
the Power Tool, undismantled, with the GUARANTEE
CERTIFICATE found at the end of this Handling instruction,
to a HiKOKI Authorized Service Center.
IMPORTANT
Correct connection of the plug
The wires of the main lead are coloured in accordance
with the following code:
Blue: — Neutral
Brown: — Live
As the colours of the wires in the main lead of this tool may
not correspond with the coloured markings identifying the
terminals in your plug proceed as follows:
The wire coloured blue must be connected to the terminal
marked with the letter N or coloured black. The wire
coloured brown must be connected to the terminal marked
with the letter L or coloured red. Neither core must be
connected to the earth terminal.
NOTE:
This requirement is provided according to BRITISH
STANDARD 2769: 1984.
Therefore, the letter code and colour code may not be
applicable to other markets except The United Kingdom.
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