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Hikari HW782TA, Instruction Manual Book

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英 文

1

01-103000621-1 沉头螺钉/M3×6

Screw

1

2

351.12-14

喂针连杆挡片

Washer

1

3

351.12-13

喂针连杆

Connecting Rod 

1

4

351.12-12

喂针偏心轮组件

Eccentric Wheel,c.set

1

4-1

351.12-12-1

喂针偏心轮

Eccentric Wheel

1

4-2

01-805000614-1 止付螺钉/M5×6

Screw

2

5

311.12-14

调节曲柄销

Adjusting Crank Pin

1

6

351.12-03

调节曲柄

Adjusting Crank

1

7

01-506751424-1 窝头螺钉/M6×0.75×14 Screw

2

8

05-053101001-5 垫圈

Washer

1

9

03-605000400-1 螺母/M5

Nut

1

10

06-0800816-1

开口挡圈

Ring

1

11

201.05-08

垫片

Washer

2

12

351.12-11

上钩针轴后套筒

Bushing

1

13

351.12-06

喂针轴

Needle Driving Shaft

1

14

311.12-18

喂针轴前套筒

Bushing

1

15

351.12-07

喂针连杆

Needle Driving Link

1

16

311.12-09

喂针连杆销

Needle Driving Bar Link

1

17

311.12-07

油毡

Oil Felt

2

18

311.12-08

油线

Oil Wick

1

19

351.12-09

喂针曲柄轴

Needle Driving Crank Shaft

1

序号

图 号

12.喂针传动部分/Spreader Mechanism

名 称

数量 备 注

19

351.12 09

喂针曲柄轴

Needle Driving Crank Shaft

1

20

351.12-08

喂针曲柄轴套筒

Bushing

1

21

13-09540190

油封

Oil Seal

1

22

05-101202303-5 垫圈

Washer

1

23

311.12-03

轴箍

Shaft Collar

1

24

01-503000421-1 螺钉/M3×4

Screw

2

25

351.12-15

喂针架

Spreader Holder

1

26

01-504001421-1 螺钉/M4×14

Screw

1

27

01-504001021-1 螺钉/M4×10

Screw

1

28

351.12-16

喂针

Spreader

1

25

Summary of Contents for HW782TA

Page 1: ......

Page 2: ...针高度的调节 26 给HR装置供油 11 弯针的调节 27 穿线的方法 12 13 后 护针的调节 28 压脚压力的调节 14 前 护针的调节 28 差动比的调节 14 差动比的调节 29 30 针脚长度的调节 14 针杆行程的变换 31 线状态的调节 15 给针杆腔供油量的调节 31 缝纫机的清扫 15 右切刀装置的调节 手动供油 32 机针的更换 16 导布板的调节 32 过滤器的检查与更换 16 压脚上升的调节 32 机油的更换 17 切刀部分的调节 32 33 排油的方法 17 驱动刀的调节 34 FT装置的调节 手工润滑 18 下刀片的调节 35 刀的啮合压力的调节 18 限位片的调节 36 下刀台左右位置的调节 18 上饰线剪线器的调节 37 上刀上下量的调节 19 调整基准数值 38 刀的更换 19 针号对照表 39 RP装置的调节 标准用针 39 手工润滑 20 子型号规格...

Page 3: ...些信息本公司不负任何责任 同时 在此使用说明书中如果有错误或不正确的记述 本公司也不负任 何责任 不承担任何债务 HIKARI缝纫机时常引入最先进的技术 坚持不断的改革该产品性能 规格的方针 因此 保留未预告而变 更规格 设计的权利 这对于本书的 规格 一章中记载的所有型号及子型号的产品有效 本小册以及省力装置 为了使用的安全按各危险的程度分开使用警告标志 请理解其内容 应严守警告指示 此缝纫机包含欧洲安全规格的标准和生产厂家的通告 是依据欧洲安全规格而组装的 请严格遵守包括此使用 说明书在内 遵循以一般被承认的制定法做成 符合所有规格和法律的必要条件 以及所有环境保护的规则 也请严格遵守适用于工作中事故的社会保险的各种规则 以及各地区管理部门及机关制定的规则 ...

Page 4: ...应充分认识 因此 为了确保安全 需要本公司提供安全的产品 使用者正确安全的操作 对于顾客也有一些必要安 全对策和要求 缝纫机使用的有关人员务必熟读本书与驱动装置的使用说明书 在实施必要的安全对 策之后 再充分使用缝纫机 在本公司的产品及本书中 为了安全使用产品 根据危险程度将警告表示分别使用 请充分理解其内容 务必严守 书中的提示 警告标签应贴在时常清楚地明显看得出来的地方 如那些标签剥落或亏损时 应及时更换 贴上新的标签 如需更换用新的标签 请随时向本公司营业所联系 提醒注意的标记以及报警用语 表示危险性极大 弄错操作等时会有可能至于死亡或受重伤的危险 操作有错误时 会至于受重伤 甚至发生死亡事故的危险 操作有错误时 有可能受轻伤或中等伤害 或会发生损伤物质的危险 危险 警告 注意 ...

Page 5: ...因此除以上用途外 请绝不要使用 本公司的工业缝纫机 根据使用的环境 有可能给缝纫机的寿命 性能及安全性带来不良影响 安全措施 为了安全保护 请勿在下述环境条件之下使用 1 在靠近高频焊机等生产干扰的机器设备旁边 2 产生药品蒸气气氛的地方 及受药品飞溅等地方使用或保管 3 屋外 高温高湿 直接曝晒阳光的地方 4 周围的温度 湿度很大 会给缝纫机带来坏影响的地方 5 额定电压常超过 10 以上的电压变动较厉害的地方 6 电源容量无法确保控制马达规格上所需要的容量时 1 进行维修保养 检验时的安全保护 在对缝纫机进行检查 修理 清扫等维护作业时 请关掉电源开 关之后 再进行操作 但是 有必要接通电源进行作业时 请制定防止缝纫机以外转动 或操作者错误导致危险的安全操作准则 并遵守一切安全防护规 则 在进行以下作业时 务必关掉电源开关 将电源插销从插 座上拔下之后进行 加油 穿线 打扫缝纫机 换机...

Page 6: ... t ilfflfli it ilm trt JHUH i t i nv El li i m fll t i l lliJIIIi Jili J i IB P fil1l ir l i t llititl l 1 iij _ 1t Ji tl tlii 51 I D I UllWtll lll llr111 m lii A IU iimWil J M KifW Ui t ll l Je t J t l lii ittM tliT Mrl 1fm 2 laamtn Mt i tn uw i t il litt lltm lti Ltl WOf tr Jilef f i i ie JMj iVUt 3 t 11i1fiUtn tJI Jt t W i t tl t u U I C tl ila JJOCtll 4 Hiiffli J i AA J Jii ii Sffl J i llli fi...

Page 7: ...l R Q F JHffAA tif t J i tm if l l ii P 3 i iJJf 11111 ill 1 fffi JH l f a a amflt m t llt i lii talfiltllh r 4 tf fffi Jif lt J l l F ii fltJ i t j l eij IJ It ji iW t Jll1J tl ti nlla1tr Jil f IMJtm ltJ1ill 1 11 ntUllt li ti r t 14ii U lilaiJ l i ff fF 2 tti iflttl1 tJ s iW fJi tllWtdlll tia l fif ftilf W lt m iilf fi llillJI iil 7 25 1JQ itiJDiltt jlj t l l tl a liil lfttll t l 1t r il ffiV t l...

Page 8: ...将不负一切责任 6 临时因修理 调整而拆下的安全装置 安全护罩 待作业完成 后务必按原来的状态安装好 7 维护 检查 修理的作业完成后 请检查接通电源之后是否确 实没有危险 4 缝纫机的修理或部件的更换请使用本公司的真实部件 对于不 得当修理 调整或使用假冒伪劣部件所造成的事故 本公司将 不负一切责任 万一进入口腔 不要硬性呕吐 马上请医生进行治疗 2 缝纫机在运转中是很危险的 绝对不要将手放入机针下 5 使用带有RP装置的缝纫机时 缝纫中注意不要让滚轮卷 住手指 头发 在抬起滚轮放下时 要十分注意不要夹了手指 3 缝纫机在运转中是很危险的 绝对不要将手指 头发 衣服接近手轮 伺服电机 挑线器 针杆 同时也不要将剪 刀 镊子 工具等放在以上部位 10 缝纫机在运转中 请不要在缝纫机台板上放置工具及其 他与缝纫无关的物品 2 为了维护 检查 修理要将缝纫机机头放倒时 务必将 电源开关关掉 把...

Page 9: ...Il I I 7 ...

Page 10: ... 使断针不会飞入眼睛而安装 的防护镜 为了防止上下运动的机针与人接触而产生危险 在机针附近安装 了防护架 但是 在防护架上方为了便于穿线而留有间隙 如 果将手指从间隙伸入 机针有可能会刺伤手指造成危险 缝纫机的伺服电机被罩在电机罩内 在缝纫中易发热 特别在高 速运转中 与人接触是很危险的 为了避免 务必长时间使电 机罩处于安装好的状态 请确认缝纫机传动手轮的旋转方向 正确的旋转方向在传动手 轮侧看是向右转的 从针板表面压脚的上升量是5mm以上 这个间隙有夹手指的危险 在抬升压脚时 请不要将手指伸入压脚下方 1 防护镜 6 前罩板 7 侧盖板 8 滑板 2 防护架 3 电机罩 4 传动手轮 5 压脚 不要打开 注意 不要打开 不要打开 下线挑线器在缝纫时为了挑出一定量的下线在做旋转运动 为了避 免进行旋转运动的下线挑线器与人接触 务必请在滑板闭合的状态 下操作缝纫机 不要打开 不要把手指伸入...

Page 11: ...9 ...

Page 12: ... fi J H tli L tlit i ll i11 i J tt f J ir Jft lill ii I Mitill H lUll L t iJ iW m tti ItUI 1 illl i 4 Jfl 1mJill t Jil 1 illl iP t M Ifffll J f Lfl Jrt Y llftiil Mitll li ll f t T Z N ilt i fi fi1 5J f l F Jf lflitffl 1 2 f ltll Ufl lt it IIJ f i lt tiJf lflitfflllt iil tf ffS trlli 4 15 1lll l b1t1 il2 3iWll i 5 mliii IIJtt tR i11 t 1ru ll i 6 WF IIIJ1li1J 0 f iUJJ lli lll il l 6 lillfl ltf JF 15...

Page 13: ... A I I R t fT fiF h Jl m c11 II Jf lilllft 9 tlt l iJI ti d i ibt imwr l lltr t f5llfll f1 E ll R l 11141 2 1 1 J11fJI if Oib fl 11 r tu 1Uclltl il 11 ...

Page 14: ...ll JI If ll i J Htll Illlifi k M If Iilii J I F Z llr I Uf 5 2 1 rrune ii trttlltttllll7 lfi J Uif t rttt Bs rt llti r QI r ass u i J tt tt l Jtrll tt UN i JVll i l i tlltili tr css fttfl 1 11 iif ll U kSHf i jlf lffJVlJJV k m 12 ...

Page 15: ...13 4 穿线图 ...

Page 16: ...a 1l fm iE1111 Jl ff li llt tlll fl llji Jf1 l lll jt J ifg i llJ 4 Jli J L L Bta Jf 4 t i Ut lt ifl lll illil ilil F Ii tt Jj fl ilil fl illt Jl i i fitlll f6 l l ji gtj f4ifti l 3tk 111Jftlljltt il Wl iW 14 ...

Page 17: ...ll1 J i ii i lf ll liUU2 fl fft ijt Jil lll31 1 f l ijt tn flf t l PT flf mt rt tl fi e lti tEtr JJr tl J J Il1lJ I I li Gtm U ll9 A f R HJ Il tl f J t c lit IJtiL flflllt J tll l 111 flftili J Ijj flliii J t T 7 Jffil ilr fr 15 4 ...

Page 18: ...t 7 k m iJ II MJ JUr z l iW fi s lEcjt i i lillt fiJ Vtf 111 0AAmllliflll mHrr iii JiHt l fill f l 2 l P3 o mlll s lfiH il U i O IIi Jlfi M lli a 4l i1 1 1 1 tltt J iit i ltJ Iilr lff UM i ft6llitr ta JIU OKI 0 NOI o o I OKI NQI ...

Page 19: ...17 1 请卸开油箱底座排油孔盖螺丝1 排出旧油 2 排完油后 将排油孔盖螺丝1拧紧 缝纫机在开始使用1个月后更换一次机油 然后请每6个月更换一次 机油 如果不更换机油继续使用 缝纫机有可能发生故障 机油的更换 排油的方法 1 ...

Page 20: ...J tc U la l lnf l49 JfU iiii WtJJ7Jti1 l iUi lliit4 b Jtlff lil4 11 il i J t J E WJIIIII Ili b C i t iUiftlmili l t iW fmiun m t liM tdill J Ut ll lllfill k lll ftJI ABIJ Ur llll a Jml1iltJtJI h i mfil S iliff t w i lfll l f Ts rr lli 441fil 1 fl m liS Mpl Oiil iifftiJU W f i ilfH Iiltltr s tltf4 lUrU Mtr l1 t W Wii Ji M T J a i iiD II Itj jtr l a lll 5 6 7 8 l8 ...

Page 21: ...lil 1 1liJllfi rt lWI f JtM Ut l Jl tiCJJ il 1 iWfi ifflltJ4 6 illlJJ aiaJ illr sJJJ Ii l l ir Jl 7J 2 llllli liiir J Fn 1lllJ F nm1tf lill l i 1 ns tl97I i ft iliW tEf il ili t Ms W li U4 6 JJ tiCJJ t llf Bfi ltl4 ilf t l Jlm3i Jf F iWfHftJ rili ttfBB J Ji9l n I i l t 7J i l e I UJJI ia t tli1L 1L s a m H i1tl1JJ i a t i tiJI l lJJ7Jlf J 10 F I I JDII iRI liiAilti JiftV IIJIII td iit rilt lfl j J...

Page 22: ...关于滚筒3的压杆压力 请在顺利地传送布料的范围内尽可能将 压力调节得弱一些 将调节螺丝4向右旋转 压杆压力就会增强 将调节螺丝4向左旋转 压杆压力就会减弱 滚筒的压杆压力的调节 RP装置的调节 进行送布料量的调节时 请务必关闭缝纫机的电源开关 从 插座拔掉电源插头 并由专业技术人员进行 请进行调节时 以便送出与缝纫机缝制布料的量相同的量 大致的 调节只需对连杆7的位置进行调节即可 请松动螺母6 升高连杆7 送布料量就会减少 下调连杆7 送布料量就会增加 调节后 请紧固螺母6 微调只需调节环1的位置即可 请松动螺母8 升高环1 送布料量就会减少 下调环1 送布料量就会增加 调节后 请紧固螺母8 注意 送布料量的调节 ...

Page 23: ...调整时松动螺丝6 将过线件5上下移动 过线件7 8 9 螺丝6中心到过线件7 8 9孔中心尺寸如图所示 调整时 松开螺丝10 11 12 将过线件7 8 9上下移动调整 往上移动线紧 往下移动线松 对照线的特性进特调整 3 护线的调整 护线件13在长孔中心安装螺丝14 护线件13 弯针进线时 可以改变线圈形状 护线件13 方向移动时 线圈变大 护线件13 方向移动时 线圈变小 4 饰线过线调整 饰线过线件15在最高位置时 饰线过线16的孔 C 如图所 示 将饰线过线件16调到孔下面 调整时松开螺丝17 18 将饰线过线件16上下调整 水平 75mm 25 mm 7 0 m m 12 5 mm 1 a b 5 6 7 8 9 12 11 13 14 15 15 16 c 16 17 18 10 3 4 2 ...

Page 24: ...2 2 松开螺丝3 拆卸下下线挑线器4 下线挑线器的安装 1 请将下线挑线器4安装在轴5上 2 边将下线挑线器4向箭头方向按压 边拧紧螺丝3 3 然后请按回下线挑线器架2 安装好下线挑线器后 务必参照 下线挑线器的调节 调节下 线挑线器 下线挑线器的调节 在调节下线挑线器时 务必将缝纫机的电源关掉 并将 插头从电源插销上拔下来之后 再请专门的技术人员进行操作 当弯针从最左位置向右运动 左边的针下降到右图所示的位置时 使下线呈从下线挑线器的A点将要脱出的状态 调节时 松开螺丝3 转动下线挑线器进行调节 调节好后 请 拧紧螺丝3 从下线挑线器4的A点处弯针线 要脱出时 左边针尖的位置 下降到弯针下边沿时 ...

Page 25: ...23 下线过线器的调节 在调节下线过线器时 务必将缝纫机的电源关掉 并将 插头从电源插销上拔下来之后 再请专门的技术人员进行操作 参照右图松开螺丝1 2 将下线过线器3 4的孔部对准记号C 标准位置 然后临时拧紧螺丝1 2 将下线过线器3 4向着箭头A方向移动 则下线的出线量变多 将下线过线器3 4向着箭头B方向移动 则下线的出线量变少 调节好后 请拧紧螺丝1 2 ...

Page 26: ...松开螺丝3 左右移动钩线器1进行调节 钩线器1在最左边位 置时 使左边针中心到钩线器1的刃尖B之间的尺寸为5 0mm 调节好后 拧紧螺丝2 2 装饰线导向器的调节 1 钩线器1在最右边位置时 松开螺丝7进行调节 使装饰线导向 器5与钩线器1之间的间隙为0 5mm 调节好后 临时拧紧螺丝7 3 装饰线导向器过线器的调节 1 机针在最下边位置时 松开螺丝8进行调节 使装饰线导向过线 器6能够到达装饰线器5的长槽前D处的最上部为好 调节好后 临 时拧紧螺丝8 注意 1 4 1 B B 5 0mm 5 7 1 6 5 8 D B 5 8 1 6 0 5mm 1 0mm 17 0mm 0 5mm 3 A 2 上装饰的调节 2 左右移动装饰线导向器5进行调节 使钩线器1的刃尖B能够到达 装饰线导向器5的长槽中心位置为好 调节好后 拧紧螺丝7 2 前后移动装饰线导向过线器6进行调节 使装饰线导向过线器6...

Page 27: ... f1 211il l ltlil ff Ji tJ l lfnl lil ii J 1 Not i Yti 3 C Eill e lJ111 l tJtll t 41 Mmmn llli J X n t H T Mtl ijMli J t JrBIE Z 5 flffl Jl l X A I ffJt IF IE ilii H I lfU nMtJll l fil tll lf J P 34 1 1 e il t ft fll IE IPI lli iill JR J iJII W Jlmil f ll J ltl l 1 ii l f 11i W FIIlJIJ S Il 2 ii I TN 8 ill rlH lJ1111JtJfft3T li ltllttltfi t iU u J IifU III1Ul 3 ill 7fll1lf 8 tail 7 t T ttfli F Ja ...

Page 28: ...W itn1 ll t A 91 i rrllit tt 1 3lJIJ U IltHd M l11 J P 32 lf Uitllt tll j lTUI J J l J l fll 1 1 J JJN i111 1l tr ll ttt 4 Jtt fii J JR ta 1 ii f illl 1 ti I Jia1 P5jti L il I Jio1 A t lf ftf lf tilJMU lif T Ut W nq u Mi UII t2Z 1W iffi i i ttt I J L tz fii J J ii b ii Z J ffi b 26 ...

Page 29: ...ai Jk t iff I Bift Jf tf fltJWft3 fHft l illiJ S iiifjllf lr 4 Qn f f l JUif t S 2 lt9tJ Y Q lJftf l itlifl DI tf l f f l iHI jlfliiftliilV ft I IIJ II JJ itlillll ft filO 05 _0 _ 3 ff9 f tmm ltWJtf t i l LOJJIK 4 1 iJ tti J I e 1 t llr fttj o tiiJtfi if l RfiiJttJi f l lhO O OS v 1t n tf jg uta tf Jfi lltif w J i fl i UI t3 t t itJ ltt fll t OIH tf i f ttlf fli IIII J itiD tl ftlitl tl 4 RW ftji ...

Page 30: ...I IO CJ IIlftiii J IICIJJiHl OSm 111 tfM l i JtJI s 3 m tti J f11Jtt t tf l fllJtt lCJ f a 1F JIS tpl f 1 lli l i lllil f llllf1111 tt e Jlltr fi r J o o o nmiJ l i F AA Prii tt 10 lii5 tH Il M 1 llil ill ll tt JI t Ft m LI 111 ff 1lff ttli JMII J UrF Iff lli h I IJ ft MI 1 i1J1 ia it U Wffift6QIJl6 1 J tl 7 1 lCJM Ilt Q ilt lfti IW li tl YJ t41 ilti8illlliliiil tta Jil lllltat l ffjl i e 8 s lliJ...

Page 31: ...Jlc 1 3 l l SIJ t tt l jlp trn erlrt iW tlflt7i i lfricJ l auvzz 5DD IIIH lilt l i l 3 tl 8Pt J tl61 t l ft Jlli i 4500J flnl 1 l f lllliH ffl tliJJJ 1 3 J t 81J t JWtlilliUlt fl J W ft i lll t l ff ft1lrilr 1 2 IIIIH Q W h2 8 lt R a W San 3 1ll f j11J fll i m tfJIII J td t2i frrlltilll It j J WW i Ji5illl R 2 s 4 roti lili t illMI fllf gi Jil i Jii 1 1t il i6 it m lliA J J lt ir il S ff lt 7a JII...

Page 32: ...n1 1 111 t i1tff f Jtt liu t 91 illi b ltll tliJMWf Ltt r Z llfiftCla Jtt Mi ftMtfl 2 Mf a J I2t CJ f 3 Jti 1fi IJM ilt 111 3 JI I Al IJCJ i Jt M IT f lil rtl llti IHn7Jililll t JfJ ift tlii Tiii llltflJiliJ Q r l l 30 ...

Page 33: ...再请专门的技术人员进行操作 因为供给针杆腔的油量在出厂时设定在最佳状态 通常不需要进 行调节 万一需要进行调节时 请按以下顺序进行调节 6 5 A A 4 1 2 3 警告 请绝对不要进行超出可调节范围的调节 以免损伤缝纫机 请松开螺母6 转动调节螺丝5 调节供油量 调节范围是以螺 丝槽为基准左右转动45 将调节螺丝5向右转动 则供油量减少 将调节螺丝5向左转动 则供油量增多 调节后请拧紧螺母6 45 45 少 多 1 请松开摆动配重1的螺丝2 用螺丝刀将偏心连杆3向箭头方向 左右旋转 直到槽A的左死点或右死点 2 转动偏心连杆3的螺丝4 向左或向右旋转 以变换位置则可 变换针杆的行程 请将偏心连杆3的槽A旋转到右死点 标准行程的位置 标准行程的位置 请将偏心连杆3的槽A旋转到左死点 高行程的位置 高行程的位置 ...

Page 34: ...E4tJk llr rT ltNj ilr f Na J t i flf _ftJlJllll a 4Jlitil l t t J ff 4 51 trf t 11 ita Gi ffiipJ Tilt t l hiJlfi ti it4fjl MN ff J l7 17JI 3t l lf7J tiH bW tg JP J f L JEhlft tr rt ltro lm mr t ltt J ti h ti 4rs fillf9 TM tr 32 ...

Page 35: ...JJ mJw ifftJJJJh it ir2I s J d JJJJm itJlr in t 1 mJJ W7J 1t MTo fiml tEP 1 J ltJn it Jii lt lll F 1 f VJ 71 Jftl t tJ J n9 l11JJJj 11 m rnrJJ l9 lo 2 B7 7J l7 l iJJIJ 16 J riJTlJJilOOl fnil ti JJ i l f flt O m tfJ t Jff19 3 fti U r wn a Pl ...

Page 36: ...fl l i A lilla Tltft t1f nm111 J rsi11r JtJ 7f l tt q f ffl BJ 2i 3 7 l M Ht FP J Ki9J tR EtJ liJ J1nfi lM t l7 mm f 1 T O f JJm fdtrtJ m 2 YJm_f u l ifft lJ J J f J 11f ji J R f Wl t1 4lfil5 i 1mJ l if t 15l J tl kJIJ lrfd 0 34 ...

Page 37: ...n IJ ii h ti TrSJ 4iT YH Hs7J JltWJS_tJJm l j l ft Fi JJflY fi ln11 1 1 7J J l 2 J7JJfit jf 1 JJ Wfil 3 5 2f l gl T 1E n J z JXi1 7J1ifH f JJJ td Jr fl J1T M i J1 1I BJ Ji JA 2 AI 1f i J1tt ilttrr1 J J C ret t r1L 1tJ i Htro 5nUJLCW 3 J J M Fuft J 1ftf tJ l iJ1 2tli t 4 1 1 1 1 6 4 A 4 ...

Page 38: ... JIJ itt 1 T Ri itltt19iJII I rJill iF J ot n t tii ilfJ fiU t9t r t r i 9 ll c WJ rm 611 ldJ t i t T t l liT ff iJ W f ll1 5 f ut liffii r tHrrJt tt1if lnimfSJLlllt J tTW fili lfttlt 1t n 1ilt tfSJ rr ___ P t raJm flti lfloi fftJttr JCiiJ h at t1J w t fJ lft lrf 7F1lffilr ift l J 1007J l9ir1 rfftnunff i r 36 ...

Page 39: ... 37 ...

Page 40: ... fie ti li fl 8 8 iAi ft 10 3 ti li fl 8 3 jQj ft 9 8 ti li fl 7 9 jQj ft 9 4 Uti 7 5 Ofi 9 0 Ufi 7 1 Ofi 8 6 mm eef s c 4 7 5 0 7 8 4 3 4 5 9 0 4 3 4 6 7 8 3 9 4 1 9 0 3 9 4 2 8 2 3 5 3 7 9 2 5 0 17 0 0 8 1 2 3 5 3 8 8 2 3 1 3 3 9 2 3 1 3 4 8 2 2 7 2 9 9 2 ...

Page 41: ...w B H Or lm H Scl ets 9 Na 66 10 11 14 70 76 90 16 18 21 HW782 H TA 1 XOOO Organ 2 UY128GAS 100 110 130 3 33 232 9S 35 240 9S 248 9S 356 us 364 us ...

Page 42: ... 4 8 HW782 H TA 35A 3 5 5 6 6 4 4 5 fjltfifi 2 4 4 8 HW782 H TA 358 3 5 5 6 6 4 4 5 It 0 9 1 3 0 6 1 1 0 9 1 3 0 6 1 1 0 9 1 3 0 9 1 3 0 9 1 3 0 9 1 3 t BsJIIIfftfl t om s H 5 6 6 8 6 7 5 6 6 6 7 5 6 6 8 6 7 6 7 6 7 6 7 6 7 0 rpm s H 5 000 4 500 5 000 5 000 4 500 5 000 4 500 5 000 4 500 5 000 4 500 5 000 4 500 5 000 4 500 M ltUl 1 31 l l at UA t t 2 s l lr ttJtH 5001 lrfJ ha ffi l p ff II II i RJJ...

Page 43: ... feed ratio 14 Adjusting the differential feed ratio 29 30 Adjusting stitch length 14 Changing the needle bar stroke 31 Adjusting the thread tension 15 Adjusting the supply of oil for the needle bar chamber 31 Cleaning the machine 15 Adjustment of FT device Replacing the needle 16 Manual Oil Supply Lubrication 32 Replacing the oil filter 16 Adjustment of cloth guiding plate 32 Oil replacement 17 A...

Page 44: ...ing Machine Mfg Co Ltd has a policy that we always modify the performance and or specificatioins of this product introducing the state of the art technology Accordingly we reserve the right to change the specifications and or design without notice This instruction manual is valid for all the models and subclasses listed in the chapter Specifications This machine is constructed in accordance with t...

Page 45: ...st take Therefore you should read and understand very carefully this instruction manual together with that of the driving equipment and take necessary safety measures in order to use this machine efficiently and effectively To prevent accidents and ensure safety warning indications which show the degree of danger are used on our products and in this manual Study the contents of these indications c...

Page 46: ...e machine under the circumstances below 1 Do not use the machine near objects which make noise such as a high frequency welder etc 2 Do not use or store the machine in the air which has vapor from chemicals or do not expose the device to chemicals 3 Do not leave the machine outside in high temperatures or the direct sun 4 Do not use the machine in the places of high ambient temperature and humidit...

Page 47: ...rocedure Lh CAUTION I D Unpacking t Tli mac llne Js pacl ln a cara o licl b9x lletoies IIP ini Un pacl yjiur maChine in oroei JY sequencew lkfCbe ll Jilg th em right side up tiy r elemng to the lodtcaiiOAs shch logo etc l rinted 9r tiie i loxe s 2 Neve r ho d tHe area ne ar tti l ie dle Pilioflhnia gulq relll ted par s wh en t Jki oullhe m Jchine trqm the cOShiQn 0th8 Wise lt l lay e use J Y and o...

Page 48: ...d 3_ Attach a non slip pad to the treadle loot switch Olherwise tile operator mayslfp off the treadle while running the machine causing trouble 4 AdjiJSl tbe hetght of the table according to a worktng posture of ti e operator WARNING Cables 1 When connecting the cables between the electricity box and the motorbe sure to tum offthe powerand connect each cable connectorssecurely 2 Do not strain the ...

Page 49: ...l that any P art ofyour finge SIs not caught in U le guide when ti e guide is opened dosed 5 Ityou use the machine with the RP devlce be careful that any part ofyourfing T and hair are not caughtIn the roller during seWing Also be extremely careful that any part of your hands and fingers are not caught In the roller when the roller is ra1sed and then lower ed aga1n s A Ifyou US the ma chine with t...

Page 50: ...5 Location ofwarning labels and safety devices iJ l CAIITI W loriiiiiOZtl _ talorr wl rr ooltdl w r lltlloailo att iiMoh Motor cover Safety plate Side cover Front cover 7 ...

Page 51: ...ert it into this clearance The machine servo motor are covered with the motor cover The machine motor at high speed during sewing To prevent accidents operate the machine with the motor cover installed in place Check the direction in which the machine pulley rotates It should rotate clockwise as seen from the pulley There is a clearance of more than 5mm between the top surface of the needle plate ...

Page 52: ...mble the components comprising the machine rest board by referring to the illustration below Be sure to secure all rods nuts and bolts firmly with no shake Non submerged Installation Semi submerged Installation Open submerged Installation 9 ...

Page 53: ...er llmH The oil level should always lie belw llln H and L 4 Manual lubrication Always tum offthe powerand unplug the maclllne when you appJy oil by hand Apply two orthree drops ofoil to needle barS and looper shaft 4 by hand when the machine Is used for the first time or left unused for sometime 5 Checking oil Circulation Once the machine has been propel1y filled With oil press the machine treadle...

Page 54: ...GA Y I yl lurn iff he pow11r J d unpi J9 fut m Jcfilnll whim you n ll 11 e H leY Ioewti11smt one illI I Flll silicone oil tanks 1 2 with siliOOtlo on l o prev ef11 thrJJad br ealq g o fal r c ifthe llloon o l befote l j loo tow 11 ...

Page 55: ...hine 3 In case the machine isthreaded previously A Knot the preset thread and the thread being used toget to th1 8 8 l the machine a Needle thread Tmn the knots offneaUy before passing through the eye ofthe needle to rethead c Looper thread lop rover lhtead Trim the knoiB ofneaUy afterpesalng throulih the eyeof the looper Be sure to thread the machine correctly by referring to the threading diagra...

Page 56: ...13 4 Threading diagram ...

Page 57: ...ckwise uso n g 8 CQin Tigh l81 i nl t 1 Adjusting the differential feed ratio l Loos _ 1 i Ut 3 AdjU tl le diffel enliall8ell iatiO t o ifi aseJ e Clllferelltial fee g t lfio ai S9 ieve 4 The lihl tledfabiic IS sllrunk T d etheilllf li enti l f ra o lower ver 4 Th finlshed fabl1c ls stret 11ed Adjusting stitch length oosen nut 5 To niake i rs cli lengil tum knob ctockwise T l rl el e trn rstitch e...

Page 58: ...d be as Ught as pcissible yetbe sufficient to produce balanced and beautiful stitches Cleaning the machine CAlways tum offthe powerand unplug the machine When yoU clean lhe machine 1 Open c overs 4 and 5 Loosen screws e Removeneedle plate brad et7 2 Ciean the grooves ofthe needle plate and the area around the feed dogs 3 Replace needle plate braCket 7 into place Tighten screws 8 Then ciQSe eovers ...

Page 59: ...Uigo IY usiri J a pin e te Tlghterr screw s 1 using a handled key wran0h 1 5mm Replacing the oil filter c AlwarSium off powe antl unplug th_ e mactllne you chedl orreplace tile filter Rel i I We_ Sc aws 2 oov1lr3 0ring4 Mmter5 Clie k mters Replaeil lt llfl ltat if n Altetctled i lg Or ileln Jl e filter1 pUt filter S 0 ing4 1eoyer3 eoo screw s 2 ba_ ck Into place tamll ani Qll on filtef5 m y lmprop...

Page 60: ...the left side of the oil pan 2 Tighten screw 1 after draining Replace the oil one month after the first use and threrafter every six months If you keep using the old oil it may cause the damage to the machine Oil replacement To drain the oil 1 ...

Page 61: ...sitioo tltcn adjustment t J 4 10 l djust ill jmife presstin and tighten the s w on th rum4 to tile lento Increase the pressunuo the right to decrel e the press ll e Caution Pis Um off po rQilCo a jjuS il l the lower kmfe bases remove the power plug and this should be done the r clmiC an Adjustthe knlf base to the leftor nglu tl odjust the CIOI C Utlln Pls I OOS tbaserewS lt e 7 then mQ 1C the knif...

Page 62: ... r ew 4 and move the moving nife_base to left and lllk the used knif S 2 Put tM new lmiie intO Ihenotch n o 7 ri tli ife b lSes and makesure toe bla oftlie no 5and the nee lle plate sur ce are al th sam I Y thco1 tiglu n lhe sct_llw Upper knUe change I PJs loosethe screw4 take the upper knifebase l 3lld loose the screw a to takelhe used uppet knife out 2 Put 1he new knif to the y pperknifebase3 nd...

Page 63: ...sure turn adjustment knob 4 counterclock wise To adjust the roller pressure Adjusting the RP device Always turn off the power unplug the machine and then well qualified technicians should adjust the feeding amount of the RP device Adjust the feeding amount of the RP device according to that of the machine A rough adjustment is made by positioning rod 7 Loosen nut 6 To decrease the feeding amount r...

Page 64: ...hread connecting 7 8 9 Screw 6 s position as the picture shows when adjust loosen screw 10 11 12 adjust thread connecting device 7 8 9 up and down When move up the thread will be tight When move down the thread will be loose When adjust please compare thread description 3 The adjustment of the protection thread Put screw 14 in the middle of thread protection device 13 when the looper comes in it c...

Page 65: ...hread take up be sure to readjust it by referring to Adjusting the looper thread take up Adjusting the looper thread take up Always turn off the power unplug the machine and then well qualified technicians should adjust the looper thread take up When the left needle needle has reached the point shown in the illustration while the looper is moving to the right from the extreme left end of its trave...

Page 66: ... 4 with alignment mark C standard position After this adjustment is made tighten screws 1 and 2 temporarily To increase the supply of looper thread move looper thread guides 3 and 4 in the direction of A To decrease the supply of looper thread move looper thread guides 3 and 4 in the direction of B After this adjustment is made tighten screws 1 and 2 To increase To increase the supply of looper th...

Page 67: ...ft needle to point B on the spreader Adjustment is made by loosening screw 3 and moving spreader 1 left to right After this adjustment is made tighten screw 3 2 Adjusting the spreader thread guide 1 When spreader 1 is at the extreme right end of its travel there should be a clearance of 0 5mm between the bottom surface of spreader thread guide 5 and spreader 1 Adjustments is made by loosening scre...

Page 68: ...Adjusting the presser foot lift Lb cAUTION CAlways tum off the poWer unplug the machine and then wen qualified technlcl ms should adjustthe r foot 1111 I J I I 11 01 l When presSer foot 5 is raised adjust dis1anco B from the top surface of the needle plate to the bottom surface of the presser foot Select the distance acco ing to the maphlne being used by referring to the spacifications see page 34...

Page 69: ...1istanCI varies aceotding to the machine being used Refer to the table ofadjustment dimensions see page 32 1 Tum handWheel 1 and aflgn mart A on motor cover with mark pon the handwe l to bring the needle bar to the tqp of Its stroke 2 Loosen screw2 Adjust the needle height by moving needle Holder 3 up or down Adjust the relationship between each needle and needledrop hole so thatclearance b Is eqU...

Page 70: ...When the potnt ot the looper ha s reached the eenter ofthe left ne edte from the extr eme i1ght en d Oflts l avel there shool be O iQs ro 1mrii f Oni io etearallCI betweeri tlie ten n l lil jind the rit of lliQloOper For3 11eedle machine When ti M po ni Qtthe t rh as tt iecente ot tl i4 mldO Ie n98Jili fmm IIi 8Jdr f18 rjglii 8 Qd of travel shOUld 118 o o OStnm front to tia 1 dearanoebetw n lhll m...

Page 71: ... 3 For Soneedl machines When the point ofthe ICJ9per as reacl ed lhe center ofthe milieU l l lil l le m d lte ne le mli sPghlf OQOtacit need guaf l r llltr 1Witn o o Q5mm f ynt fb baell nce lie Ween the tniif ltjlnlledle ai ld lhe P Qirit Ot ttie l oo Ailjuslmant is made byl0osening screw 2 and swing need1 gua r r tto lheteft oq lg J t Adjusting the needle guard front Lh_ CAUTION C ys tum olf th p...

Page 72: ...Of the fee dogs J s Jess lllai12 5mm 0 1 0 9 rowe cti 3 Jfyo J use tf ell 8dline o ith a diff eremi lfeeda a tio of1 1 3 1 1 8 1 ln the mllcllin eatless than SOO rpin Feeding amount of mainf eed d e g ls et to approxiately 2 5mm 2 5 To use the lne wlth a 4tffeJ enUal ra dn 1 3 1 1 8 set themain feed dO mO iein t amoiJntatl esstfian 2 5mm by follbWJog ihe stllps below 1 J oos mopin screw 1 and remo...

Page 73: ...ed l atlo 1 Remo e screv 1 w as ler2 and bustilng a in seq11enoe 2 AJJQn1he hole on llnl Wilh tile lower screw hole Install b lshl ng Wl she 2andSCf NI 1ln M verse Sllq l rllle o tep 1 3 AIIerlrig tile lnstallatloo posiUcin of link 4 Change the Cliffer BntiallejMI ratio to 1 0 6 1 1 1 tbout changing tile factQIY sel lliO ilable range ofadjustment tever 5 standard To sl irink 30 ...

Page 74: ...he range shown below Otherwise the machine may be damaged Loosen nut 6 Adjust the amount of oil by turning screw 5 The adjust range is within 45 clockwise or counterclockwise referred to the groove on screw 5 see the illustration To decrease the amount turn screw 5 clockwise To increase the amount trun screw 5 counterclockwise After this adjustment is made tighten nut 6 45 45 To decrease To increa...

Page 75: ... ewh g e ill S IJU l JP Ul pi Jg fum el By adjUst t ascending of presse foot 4 tof t the thickness of rubber band lace i abdc by loosen the SGl e V 5 and adjustthe bolt 6 in clockwise direc tion to ea e t he tesis e ofpresser foot md tml e Sllll Otli1y feeding of Q uili amfabric Adjustuerit of ciitter lition G Bet ii e ild ilist t ie tti t tei illease t U Ii o f the IJ Swef 9f seivi i g J W rine p...

Page 76: ...UP PElt tw 2Q ti A m l cbvn qutter 16 i s O m the xchange oftJI P3r cutter l lOOsel i l he oolt 21 to T8Ke da m the old uwer tottei 2 Jlil the blade o uweJi u t anq Bsida Qf do m cutter f Sten lpldl Tum 1 hahd lll l 4 llllke cutter at tl l est ftim e lusi U_ J liP W _ Ill _ _ _ If __ J 9S _ lo ll 0CC 1 1 betweenuwerc_utteram cbveutt er isCiJmn w11imt the prescrllEd scqlE plooseTea iJust the ins ti...

Page 77: ...jpper l before ac Jjust i i1g the t ti uuiler th en a iJjust the stt oRe scrc w 2 for pneumaUc 3 f lr e leetr C ncic 1 aft r Jnoserd n t he screw l i x h e t m ke w i Chfn 1L5mm ref Lo the t r imme f a Jvstm n t on ne l pc 1ge 2 Lm sen the s ew 4 and 5 to adjust ttie triuunej pos Li ion and adjust tlre eccentric sleeve to fix it o 2 r 34 ...

Page 78: ... mmi n g ap is 0 Sllllll ailj u s t the thread clamping t ensiCln through the middle scFeW t he ten si on sho_uld be tempeFed the thread t a1 ls ean with pulled out lni in9ally a_ s shown in he p_ i cture 1 2 In i 1 J al po i t i oii adjus tmeij_t Of he movi ng kr t M ove the hand wheel manually when the mactiine steps ad jtis t the trimmer initial point i n t he middle of t he balade as shown i n...

Page 79: ...IQ Ihelower knife 1 The adjustment of the stopper rhe bes t adjustment position js the t dmmer s rew and the cover C ll w 11re f l gn d th en _tighten th solendid s J ew aqd th E t va v scr ew ana fix the sti 6ke When the Rn f is at the right hru d l mit leave lmm gpac e be tw ee ii the rocker arm and stopper aftev adjusting the s troke If the the stQpper AdJust the s pace be came smaller or touc ...

Page 80: ... wlieri Y9 u L When the ne die is at tJ te top tjll tl the jpum y of knife to t he ma ximum keep it not to t J ch ng tl l le ft needle art d spreadej 2 0 the the distance between it and pre s ser foot should keep 2 3mm kee p the a il tivitles knife 0an the line 2 Loos en 1P e 3 car dan loin t screwf ad b s thel 1 1 0 the proper po i tl_ on the ca tdan jofut plays the role of adjust ing the dixac t...

Page 81: ... lift 240 lligh lift Standard lift 248 High lift Standard lift 356 High lift Standard lift 364 High lift 8 8 10 3 8 3 9 8 7 9 9 4 7 5 9 0 7 I 8 6 mm ee c F 4 7 5 0 7 8 4 3 4 5 9 0 1 3 4 6 7 8 3 9 4 1 9 0 3 9 4 2 8 2 3 5 3 7 9 2 5 0 17 0 0 8 1 2 3 5 3 8 8 2 3 1 3 3 9 2 3 1 3 4 8 2 2 7 2 9 9 2 ...

Page 82: ...rison table of equivalent sizes Standard needle Ill lle Orpa 9 10 11 14 16 18 21 HW782 H TA 1 XOOO Organ 2 UY128GAS lletrlc alze Sc l etz Na 66 70 76 90 100 110 130 3 33 232 9S 35 240 9S 248 9S 356 us 364 us ...

Page 83: ... H TA 35B 3 5 5 6 6 4 4 5 Diff feed tatio 0 9 1 3 0 6 1 1 0 9 1 3 0 6 1 1 0 9 1 3 0 9 1 3 o s l 3 0 9 1 3 t preSier foot lift m s H 5 6 6 8 6 7 5 6 6 6 7 5 6 6 8 6 7 6 7 6 7 6 7 6 7 0 llai speed Remarks s H 5 000 4 500 5 000 5 000 4 500 5 000 4 500 5 000 4 500 5 000 4 500 5 000 4 500 5 000 4 500 If yao U88 the B hiDe with a diffareotial feed ratio of mre t118111 1 3 the m feed dog mv m aunt sbculd...

Page 84: ...li truijg J ft soQ OO too QOtl Fc oa dJibt i lttt bMQilel a 1 1 111111 TEu IOQ1 21 1 11111 tt too aa lt e111 t211 F J I QOl ll f Zt 7311 11 h1kff141Jd 11n tll ll n oom rriti WWN ehll l 41tl 4 0fft a c m JOOto ff 000111 Wi __ CE ti ISOIOOJ t OOJ A J II IIi Wf BJJ PARTS BOOK ...

Page 85: ...m 22 23 12 ll fl 1 Z IJflil7T Spreader Mechanism 24 25 13 Mt Thread Tension Mechanism 26 27 14 f t u gjl7f Needle Spreader Thread Handling 28 29 15 tJ i fill7T Looper Thread Mechanism 30 31 16 1 1l l J t M 1 Lubrication Mechanism I 32 33 17 WJr lil7T ll Lubrication Mechanism 11 34 35 18 P iilll 1 1 flil7T H R Device 36 37 19 f ii ltlH tfrJlft 14 Standard Specitic Parts 38 39 20 Y gjl7 Installation...

Page 86: ...1 7C 7t Machine Bed Frame 14 t lS r 17 5 4 2 _ 29 25 21 20 ...

Page 87: ... H M6X6 Screw 2 14 311 01 13 fLJtJ illll i Ring I 15 311 01 12 illlt l Oil Fi lter Net I 16 22 22004000 i IJ Oi 1 Plug I 17 22 10004000 Rubber Plug I 18 311 01 11 til tt Machine Frame Supporting Bar 4 19 01 404000523 1 lmff M4X5 Screw 3 20 351 01 06 t i iill ff Dust Proof Cover I 21 351 01 07 f iill ff ifiJ flilYJ Dust Proof Sponge I 22 22 17004000 iliJ Oil Plug 2 23 351 01 05 r 1 idttr A Oi1 Tube...

Page 88: ...4 ...

Page 89: ... 09 0640511 1 碟形垫圈 Elastic Washer 1 21 201 03 08 台阶螺钉 Screw 1 22 311 02 18 防护镜 Safety Plate 1 23 05 032050700 1 垫片 Washer 2 24 01 503000521 1 螺钉 M3 5 Screw 2 25 22 05004009 橡胶塞 Rubber Plug 1 26 351 02 10A 前罩板上盖 Top Cover 1 2 机壳外装件Ⅰ Cover I 序号 图 号 名 称 备 注 数量 27 351 02 08A 前罩板 Front Cover 1 28 351 02 15A 前罩板辅助块 Front Cover Baffle 1 29 01 304000824 1 螺钉 Screw 2 30 311 03 13 02 前罩板连接销轴 Pin 1 31 351 02...

Page 90: ...6 ...

Page 91: ...1 03 24 底座左盖板架 Bed Left Cover Plate Frame 1 14 16 1030141 5 盒盖底座翻板连接轴销 Pin 2 15 351 03 19 底座左盖板座 Bed Left Cover Plate Bed 1 16 22 05004009 防震垫 Cushion Rubber 2 17 01 804000414 1 螺钉 M4 4 Screw 2 18 01 504001021 1 螺钉 M4 10 Screw 2 19 351 03 07A 挡块 Brock 1 20 01 504000824 1 螺钉 Screw 2 21 01 504000621 1 螺钉 Screw 2 22 01 903000621 1 螺钉 S 2 序号 3 机壳外装件II CoverII 名 称 数量 图 号 备 注 22 01 903000621 1 螺钉 Screw ...

Page 92: ...8 ...

Page 93: ... 16 351 04 06 偏心轴后套筒 Bushing 1 17 351 04 07 蜗杆 Worm 1 18 14 6005 2RS 1 滚珠轴承 带O形圈 Bearing 1 18 1 14 6005 2RS 1 1 滚珠轴承 Bearing 1 19 12 420160 轴承O形圈 O Ring 2 20 05 250254103 5 垫片 Washer 1 4 下轴传动部分 Crankshaft Drive Mechanism 序号 图 号 名 称 数量 备 注 0 05 50 5 03 5 垫片 as e 21 351 04 08 下曲轴同步带轮组件 Timing Gear C Set 1 22 351 04 09 下曲轴联轴器 Crank Shaft Coupling 1 23 01 605001121 1 螺钉 M5 11 Screw 3 24 01 806750844 1...

Page 94: ...10 ...

Page 95: ...nk 1 9 4 01 404001223 1 螺钉 M4 12 Screw 4 10 01 506751424 1 窝头螺钉 M6 0 75 14 Screw 1 11 311 05 07 上轴配重块 Balance Weight 1 12 01 805000514 1 止付螺钉 M5 5 Screw 2 13 311 04 11 连轴器 Connecting Shaft Bushing 1 14 351 05 03 上轴 Upper Shaft 1 15 14 6204 2RS 1 滚珠轴承 带O形圈 Bearing 2 15 1 14 6204 2RS 1 1 滚珠轴承 Bearing 2 16 12 420160 轴承用O形圈 O Ring 4 5 上轴传动部分 Arm Shaft Mechanism 数量 序号 图 号 名 称 备 注 16 12 420160 轴承用O形圈 O ...

Page 96: ...12 ...

Page 97: ...1 19 311 06 16G 356 针夹 Needle Clamp 1 20 01 803000314 1 止付螺钉 M3 3 Screw 3 21 11 1511017 1 孔用弹性挡圈 Ring 1 6 针杆传动部分 Needle Bar Mechanism 序号 图 号 名 称 数量 备 注 21 11 1511017 1 孔用弹性挡圈 Ring 1 22 351 06 20BS 356 针板 Needle Plate 1 23 01 303000521 2 开槽半圆头螺钉M3 5 Screw 2 24 351 06 09 偏心轮 Eccentric Wheel 1 25 01 804000414 1 止付螺钉 M4 4 Screw 4 26 351 06 10 叉杆滑块 Side Block 1 27 351 06 11 后摆动叉杆 Rear Lever 1 28 01 904...

Page 98: ...14 ...

Page 99: ... Holder 1 17 01 504001221 1 螺钉 M4 12 Screw 2 18 351 07 08 垫片 Washer 2 19 351 07 09 滑块 Silder 1 20 351 07 10 滑块压块 Silder Presser 1 21 01 804000414 1 止付螺钉 M4 4 Screw 2 备 注 7 弯针传动部分 Looper Drive Mechanism 序号 图 号 名 称 数量 21 01 804000414 1 止付螺钉 M4 4 Screw 2 22 351 07 11 摆臂夹 Rocker Arm Holder 1 23 351 07 12 摆臂轴后套筒 Bushing 1 24 351 07 13 摆臂轴前套筒 Bushing 1 25 05 075161763 5 平垫片 Washer 2 26 351 07 14 弯针轴 右套筒...

Page 100: ...16 ...

Page 101: ...5 1301206 1 弹性销 Spring Pin 1 19 351 08 12 弹簧固定销 Pin 1 20 351 08 13 摆动连杆 Connecting Rod 1 21 351 08 14 摆动曲柄 Rocker Crank 1 序号 图 号 名 称 数量 备 注 8 送料传动部分Ⅰ Feed Mechanism Ⅰ 21 351 08 14 摆动曲柄 Rocker Crank 1 22 01 806750514 1 止付螺钉 M6 0 75 5 Screw 4 23 351 08 15 垫圈 Washer 1 24 01 103000621 1 沉头螺钉 M3 6 Screw 1 25 351 08 16A 送料连结架 Feed Link Bracket 1 26 351 08 17 指示轴套筒 Bushing 1 27 351 08 18 连杆挡板 Connecting ...

Page 102: ...９ 送料传动部分Ⅱ Ｆ ｅ ｅ ｄＭ ｅ ｃ ｈ ａ ｎ ｉ ｓ ｍⅡ 18 ...

Page 103: ...4 351 09 17 差动牙叉连杆 Differential Feed Bar Link 1 25 351 09 18 连杆衬套Ⅱ Link BushingⅡ 1 26 01 505001821 1 螺钉 M5 18 Screw 1 27 351 09 19 台阶螺钉 M5 Screw 1 序号 图 号 名 称 数量 备 注 9 送料传动部分Ⅱ Feed Mechanism Ⅱ 台阶螺钉 28 05 053101001 5 垫圈 Washer 1 29 351 09 20 连杆衬套Ⅲ Link BushingⅢ 1 30 351 09 21A 牙叉左挡板 Feed Bar Guide Left 1 31 351 09 22 摆动轴后套筒 Bushing 1 32 351 09 14A 送料牙叉组件 Feed Bar Assembly 1 32 1 351 09 14 01A 差动送料牙叉...

Page 104: ...20 ...

Page 105: ... 09240170 油封 Oil Seal 1 16 351 10 08 杠杆轴连结块Ⅰ Lever LinkⅠ 1 17 01 805000614 1 止付螺钉 M5 6 Screw 2 18 351 10 09 连结板 Link Plate 1 19 351 10 10 台阶螺钉 M5 Screw 3 20 351 10 11 杠杆轴连结块Ⅱ Lever LinkⅡ 1 21 351 10 12 杠杆轴后套筒 Bushing 1 10 送料传动部分 Ⅲ Feed Mechanism Ⅲ 序号 图 号 名 称 数量 备 注 21 351 10 12 杠杆轴后套筒 Bushing 1 22 351 10 13 杠杆轴 Lever Shift 1 23 351 10 14 曲柄连结板 Crank Link 1 24 201 09 38 差动调节螺钉 Screw 1 25 351 10 15 ...

Page 106: ...11 Ek1fi1 f9J 7 PrErss r Foot Methanis m 3o 33 35 _ 21 r _ _ _ _ 1 ss 20 I I 1 19 25 18 I r I 0 I 24 4 I j 5 I I 4 13 J r 2 4 li f I 15 _ 29 22 28 ...

Page 107: ...a ber I 15 3ll Ll 27 Uil ll lllif Presser Foot C Sel 1 IG 02 909 400921 l lm9 MX9 Screw I 7 3 l p 4 lt m fiHf T n orl Rod C Set I 18 351 11 05 Jil f fi l S ring T 1 19 351 11 06 f l l F li TenSion Rod Link I 2p 20L L 13 1 WIlim Sh1Lft couar I 21 01 5ll675t424 l tll tl J I jX0 i5X14 Scl ew 1 22 201 J l cl lt fr Link I 23 31 L Li u liM f jfll Li fl eJ l inlo I 24 311 U 10 J frbt Vrf t l5 Screw 2 25 ...

Page 108: ...24 ...

Page 109: ... 11 上钩针轴后套筒 Bushing 1 13 351 12 06 喂针轴 Needle Driving Shaft 1 14 311 12 18 喂针轴前套筒 Bushing 1 15 351 12 07 喂针连杆 Needle Driving Link 1 16 311 12 09 喂针连杆销 Needle Driving Bar Link 1 17 311 12 07 油毡 Oil Felt 2 18 311 12 08 油线 Oil Wick 1 19 351 12 09 喂针曲柄轴 Needle Driving Crank Shaft 1 序号 图 号 12 喂针传动部分 Spreader Mechanism 名 称 数量 备 注 19 351 12 09 喂针曲柄轴 Needle Driving Crank Shaft 1 20 351 12 08 喂针曲柄轴套筒 Bushi...

Page 110: ...26 ...

Page 111: ...423 1 螺钉 M4 14 Screw 1 4 311 13 01 松线曲柄组件 Tension Release Crank C Set 1 5 01 505001224 1 窝头螺钉 M5 12 Screw 1 6 05 081201503 5 松线曲柄垫片 Washer 1 7 01 404000823 1 螺钉 M4 8 Screw 4 8 351 13 02A 过线板 Thread Guide 1 8 311 13 00 00 夹线器大组件 Clip In Assembly Line 1 13 夹线器部分 Thread Tension Mechanism 序号 图 号 名 称 数量 备 注 27 ...

Page 112: ...28 ...

Page 113: ...4 1 止付螺钉 M3 4 Screw 3 22 311 14 10 过线柱座 Holder 1 23 311 14 11 过线柱 Thread 3 24 311 14 12 硅油盒过线架 Thread Guide 1 25 05 043080900 4 垫片 Washer 3 26 311 14 13 夹线座 Th d T i B 1 14 挑线 过线器部分 Needle Spreader Thread Handling 序号 图 号 名 称 数量 备 注 26 311 14 13 夹线座 Thread Tension Base 1 27 311 14 14 针杆夹线板 A Thread Tension Plate A 1 28 311 14 15 针杆夹线板 B Thread Tension Plate B 1 29 311 14 16 针杆小夹线簧 Thread Tension Sp...

Page 114: ...30 ...

Page 115: ...4 5 Screw 1 21 03 604000220 1 螺母 M4 Nut 1 22 351 15 11 拦线板固定架 Thread Wiper Bracket 1 23 351 15 12A 打线架过线片Ⅰ Thread GuideⅠ 1 24 05 027050600 1 平垫片 Washer 2 15 打线器部分 Looper Thread Mechanism 序号 图 号 名 称 数量 备 注 24 05 027050600 1 平垫片 Washer 2 25 01 525000421 1 螺钉 M2 5 4 Screw 2 26 311 15 15 打线架过线片Ⅱ Thread GuideⅡ 1 27 351 15 13 打线架固定轴 Thread Takeup Shaft 1 28 351 15 14 扭力弹簧 Spring 1 29 01 804000414 1 止付螺钉...

Page 116: ...１ ６ 润滑部分Ⅰ Ｌ ｕ ｂ ｒ ｉ ｃ ａ ｔ ｉ ｏ ｎＭ ｅ ｃ ｈ ａ ｎ ｉ ｓ ｍⅠ 32 ...

Page 117: ...Oil Tube 1 18 351 16 09 供油管Ⅰ Supply Oil TubeⅠ 1 19 351 16 10 托油盘 Oil Release Plate 1 20 01 404000623 1 十字螺钉 M4 6 Screw 3 21 311 16 05 毛毡 Felt 1 16 润滑部分Ⅰ Lubrication Mechanism Ⅰ 序号 图 号 名 称 数量 备 注 21 311 16 05 毛毡 Felt 1 22 351 16 20 吸油管I Suction Pipe 1 23 311 16 02 回油管勾 Latch 1 24 351 16 18 吸油管套 Suction Pipe Bushing 2 25 351 16 21 回油管Ⅰ Back To Oil TubeⅠ 1 26 351 16 11 喷油管组件 Oil Sprinkler C Set 1 27 ...

Page 118: ...１ ７ 润滑部分Ⅱ Ｌ ｕ ｂ ｒ ｉ ｃ ａ ｔ ｉ ｏ ｎＭ ｅ ｃ ｈ ａ ｎ ｉ ｓ ｍⅡ 34 ...

Page 119: ...油泵底座 Pump Base 1 6 8 351 17 03 07 油泵内转子Ⅱ Pump Rotor InsideⅡ 1 6 9 351 17 03 08 油泵心轴 Oil Pump Shaft 1 6 10 351 17 03 09 油泵底座盖 Pump Base Cover 1 6 11 01 404002523 1 窝头螺钉 M4 25 Screw 2 6 12 01 404004023 1 窝头螺钉 M4 40 Screw 2 6 13 351 17 03 10 油泵滤网 Filter Net 1 6 14 351 17 03 11 滤网盖 Filter Net Cover 1 7 201 15 07 油管接头 Oil Tube Joint 2 17 润滑部分Ⅱ Lubrication Mechanism Ⅱ 序号 图 号 名 称 数量 备 注 7 201 15 07 油管接头 ...

Page 120: ...LB t 1 JmUJHJ 7 e R Device J oklight _ __j 115 ...

Page 121: ... 6 18 L010011l J I 2 n t fl I I Sc rc 2 7 31 1 J t 04 JL J W1 1l lljjJ _11f tr dle t r c I 8 Ol 040008l 3 l llfl 1 1 4 8 Sun l l I lfiI l fl5 lfl j T tli N 1a C6 1ol fHI 1 10 201 20r l3 l llf 1 Ttuik I u 35_1 l ll OO lllt i ou Tub r 3SI l l l7 M Oi1 li I I 20 L i506 72 l 1 lr in Jn wJ t s ere 2 H IL 09 WJJ IR I Iffflll utiltt c S_ i I l 29 2 10t Hl T 2 J6 101 m 21 J tl I JJm Jlli1it R tl llille PJ...

Page 122: ...１ ９ 标准专用配件 Ｓ ｔ ａ ｎ ｄ ａ ｒ ｄ Ｓ ｐ ｅ ｃ ｉ ｆ ｉ ｃＰ ａ ｒ ｔ ｓ 38 ...

Page 123: ...挡布板 左 Fabric Guide Left 1 4 4 01 503000421 1 螺钉 M3 5 Screw 2 4 5 351 19 02 03 小挡布板 右 Fabric Guide Right 1 4 6 351 19 02 05 球头螺钉 M4 8 Screw 1 5 351 19 13 直式导布器 左 Straight Type Fabric Guide Left 1 6 351 19 14 直式导布器 右 Straight Type Fabric Guide Right 1 7 01 525000421 1 螺钉 M2 5 4 Screw 2 8 351 19 15 倒骨导布器 左 Fabric Guide Left 1 9 351 19 16 倒骨导布器 右 Fabric Guide Right 1 10 01 525000621 1 螺钉 M2 5 6 Screw ...

Page 124: ...40 ...

Page 125: ...480 1 螺母 M6 Nut 4 8 311 20 00 台板固定架组件 Semi Submerged Installation C Set 1 9 201 22 07 08 04 台板固定螺套 Nut 4 10 311 20 14 垫片 Washer 4 11 311 20 15 垫片 Washer 12 12 311 20 16 内套 Gasket 4 13 311 20 17 橡胶套 Cushion Rubber 4 14 01 508005524 1 台板螺钉 Screw 4 15 311 20 19 机头防震垫螺钉 Screw 4 16 311 20 20 挂钩架 Treadle Chain Guide 1 17 01 505000821 1 螺钉 M5 8 Screw 2 18 311 20 13 托盘架 Bracket 2 20 安装部分 Installation Mech...

Page 126: ...２ １ 附件部分Ⅰ Ａ ｃ ｃ ｅ ｓ ｓ ｏ ｒ ｉ ｅ ｓＰ ａ ｒ ｔⅠ 42 ...

Page 127: ...大固定夹 Thread Guide Holder Large 1 13 201 22 07 09 12 固定夹连接杆 Thread Guide Pole 1 14 201 22 07 09 13 螺母 Nut 7 15 201 22 07 09 14 上下管接头 Column Pipe Connector 1 16 201 22 07 09 15 接头螺钉 Screw 2 17 201 22 07 09 16 穿线杆 Thread Guide Pole 1 18 201 22 07 09 17 小固定夹 Thread Guide Holder Small 1 19 201 22 07 09 18 下管垫片 Washer 2 20 201 22 07 09 19 弹簧垫 Elastic Washer 1 21 附件部分Ⅰ Accessories PartⅠ 序号 图 号 名 称 数量 备 注...

Page 128: ...44 ...

Page 129: ...nt Box 1 7 351 22 03A 说明书 Instruction Manual 1 8 201 22 07 08 11 附件袋 Accessories Bag 1 9 311 20 22 链勾 Chain Hook 1 10 201 22 07 08 13 镊子 Tweezers 1 11 201 22 07 08 15 六角扳手 S6 Hexagon Spanner S6 1 12 201 22 07 08 16 有手柄六角扳手 1 5 Hexagon Spanner 1 5 1 13 351 22 04A 装箱清单 Ⅰ Ⅱ Ⅲ Packing List 1 14 311 20 12 大螺丝刀 Screwdriver 1 15 201 22 06 大油壶 Oil Pot 1 16 201 22 07 08 09 小油壶 Oil Container 1 17 351 22 06 ...

Page 130: ...23 1 j tR Non submerged Table 540 75 206 75 4 RlO v 17 JHi J bt l 30 53 00 N 2 50 ii V e 4 7 ii I I I 0 I I I I N I I l____ 1 0 0 N 3 I e L 0 _ 0 N _ L 46 ...

Page 131: ...47 ...

Page 132: ...25 7fDA lfR Open submerged Table 540 30 206 75 6 R10 75 120 3 050 JM 0 0 110 e ED l 1 E t _ g I 0 ex N 103 I 01 0 I J M 4 1 0 N N 48 330 i 45 t LL N C 0 0 N ...

Page 133: ... Mechanism 66 67 2 fl z lfr 9 J JH iliJtJL ElectricalThread Trim Driving Mechanism 68 69 2 1 i IJ 1 9 J M iliJ l L t Pneumatic Bottom Trim Driving Mechanism 70 71 3 tZt i U IL ftJ Thread Wiper Mechanism 72 73 4 _t 1Ji lHJJ Jt t1Lf J Top Cover Threed Trim Mechanism 74 75 4 1 ttl li 7JI Jt3 ktll Top Cover Threed Adapter Mechansim 76 77 4 2 l fJJ t u tt J fll Pneumatic Top Air Wiper Trimmer Mechanism...

Page 134: ... t J 35B Type 26 a 26 44 4S 50 tool 35B Type L eft cut 27 d i I I 1 24 p r ...

Page 135: ...ket 1 19 355 03 10 底座侧盖 Bed Side Cover 1 20 01 404002523 1 十字螺钉 M4 25 Screw 3 21 355 03 12A 缝台 Sewing Cover 1 26 左切刀一 35B Type Left cut tool一 35B Type 序号 图 号 名 称 数量 备 注 21 355 03 12A 缝台 Sewing Cover 1 22 355 03 13 侧盖辅助板 Auxiliary Side Cover 1 23 22 08506011 橡胶塞 Rubber Pulg 1 24 355 02 08 前罩板 Front Cover 1 25 01 525000321 1 螺钉 M2 5 3 Screw 1 26 01 604000521 1 螺钉 M4 5 Screw 3 27 01 104000721 1 沉头螺钉 ...

Page 136: ...27 letJJJJ 358 Type Left cut tool 358 Type 44 I 43 42 41 36 5 1 39 21 23 26 27 t 24 25 52 ...

Page 137: ... 1 21 355 26 30A 连接销 Connection pin 1 22 355 26 05 连杆 Connection link 1 23 311 12 08 油线 Oil thread 1 24 355 26 06 油线夹 Oil thread clamp 1 25 01 602000321 1 螺钉 M2 3 Screw 1 26 355 26 10A 连接销 Connection pin 1 27 355 26 04A 传动曲柄 Shaft crank 1 28 01 804000414 1 止付螺钉 M4 4 Screw 1 29 01 504001424 1 螺钉 M5 14 Screw 1 30 355 26 08A 连杆 Connection bar 1 31 01 404001023 1 螺钉 M4 10 Screw 1 32 05 060101000 4 平垫片...

Page 138: ...Ri ht ctit to 1 33A Type 35 5 4 ...

Page 139: ... I 2 155 IS cr0w 2 356 lllai n l c d IJo I 56 I I 15 F t C SD t I 30 356 llJ Ql IWjo IU lSl J W T 31 0011 il S IN11t r 32 356 27 D2 litad Gufd I 69 17 Ill ult R C lll l Aaju H iQJI g cl lump L uver 1 u u t Gui 11 Ll t u f IQ lurul Gui IPii 55 1 I ...

Page 140: ...29 tJ oo7J 33A tyve 6 7 3 Ri ght ut tiD ol C33A Ty pe 29 ...

Page 141: ...i t Collsu 2 16 Ol 80300P3JJH 11 f fM f Sct e 7 366 28 oaA ilbm Crank I f i 356 28 09C irJ P in 1 i9 3 5ri 2lH01 it fr Crank Linli I llO OJ li0li0001I4 l ti JU lX 1 Sc t e lf I 21 3511 M 13A l 1JJJ 3 IJppcr Kn jorj Ho1ifor I 2 a56 2ll r4A l tJr J Upper Knif l 2_3 01 50400l22il t 8l TrM1X 2 Sovew 2 24 Qk I0 3000621 1 m j t T J Sc r ll l I 25 01 50 100162 t Jit fT Sct e t I 26 356 2 HSA r IJJ7ll ii ...

Page 142: ...30 t JJ C33A Type Right cuL too 33A Tpye __ t0 6 10 8 1 7 10 0 14 5 30 1 tr H l 10_ _ 10 1 10 3 1o 13 58 ...

Page 143: ...fifi Ill f4 1 1 5 6 14 0 14 2 I3116 1 4 01 14 3 lli lliJ A fil 14 4 I O F042llll 1 1 5 ln 11021 1 1 56 1 2 In 1 Ol I m 1 2l l ifi 1 1 lfitlfi00 1 Zl I fiR I2 0 22 191 1 11 23 II OI i 1 1 2_ 4 rll c 101 1 9 1 2 5 3 5 I 26 356 nl 27 356 28 56 29 511 1 1 30 l fifl 0 1 1356 li 9 3 1 A Mit _ 3 0 3 IO L H 3 T 4 l t r finn 30 5 i6 3o 6 30 30 8 1145 3 5 _ 11 U 1 1 1 10 4 i i Rl or k Ho l der ll 1 Ro I1er ...

Page 144: ......

Page 145: ...9 09 bM1H iJr Upper oller dr ive shaft l 2 l5 05 12L2019Q3 5 It Washer l 2 t6 06 1 001020 1 JfDr JI ll Split wasb en I 2 17 22 2160 3026 11lt Oil Plug t 3 351 29 0 00 tmm 11 m1 f Uppet roller llit ing ill Lte c set I 3 l SSL 29 JO J mte Y Upper roller 1iftlng plate t 3 2 35 29 f J it Con ec ing Rl ate I 3 3 351 29 12 Etflfl Kr Screw 2 H 351 29 13 WiiiUll Jt G askeL 3 3 5 03 604000320 l l lM t Scre...

Page 146: ...45 44 41 48 39 38 3 47 z l 62 RP Deniice 50 49 1 8 27 19 31 ...

Page 147: ...t Jlr t Mt Clutch drive plal l I 23 01 10 00 1121 1 Jdiotf M1 X 10 S l e 6 24 1 1 30 t NF Itt r ffi M l li JJ ion srl ri li I l i 5 1 30 3 Ul m ff lli P r l o1 1 r lncke 1 2a OJ 805000 6 14 1 J l t 1 Alli S Stt 2 2r 35 1 110 13 02 I S 1it fi J4 I CJ ut ch sliltft l 28 05 1 0llll l53 5 Mt lisher 1 29 3 5J 3lH1i tll ilt M8 Nu l 30 Ol S 05ft0084 1 l Jl t V ffJM5 Xli SU ir 1 S 35L30 l i t06 J iffi ml ...

Page 148: ...I I 7 I I 4 Suction device 64 ...

Page 149: ... 28 65 I VJl FfLfiJffi l 1 Suction Connetor I 7 20 4351332 4 7 11 1 t llij f r Screw 4 8 210 28 08 1 1 g tm1 iWi ClearinK 1 arreIs unne Cover I 9 03 605000150 3 f l 1M Jrt ut 2 10 01 105002022 3 I i 11 U lTM5 20 Screw 2 II 210 28 10 liVll J Vacuum Cleaner BMs I 12 331 18 1 9 01 IJ R 1 Cylinder mounting plate I 13 78 AW20 02BCG SMC 7 1 ii J 1m Fi Ite Reuulator I 14 72 KQ2L08 02S lf j L jq_ jt J Q u...

Page 150: ...1 UT i IJ l1J m Thread Trim Mechanism 10 32 3 22 0 0 0 0 0 0 0 35 66 ...

Page 151: ...Sere 2 11 381 Ol l5A J lli J J E Sere I 15 381 01 16C Lower Knife Guide I 16 381 01 17C JJmI Hf 11 i Flat Spring 1 17 38 1 Ol 20A Guide Knife H older 1 ssembly I 18 38 1 OI 21A IJJJJ l IJalY T Flat Spr ing I 19 38 1 OI 22C fl ll l n Spacer I 20 38 1 OI 23C J rx h l rr Flat Spr ing I 21 38 1 OI 24C i m J ij H ush r I 22 38 1 OI 26C J j1 1 j t Jj f J Sere 2 23 38 1 OI 27A J1 1 t1il 1tIll fY lti Sori...

Page 152: ...2 lF i fn Electrical Bottom Thread Trim D riving Mechanism 16 15 1 14 13 12 3 11 r 8 21 68 ...

Page 153: ...1 f M4X4 Screw 2 8 381 02 11A 1 1 t tHIIJ1 Titlb71X Joint Bearing 1 9 381 02 07A li J W iitF Solenoid Connection 1 10 01 505001424 1 t n Screw 2 I I J81 02 1OA Hll J f j Connecti ng lll ock I 12 l81 02 1 li ffif M Spring I 13 371 02 12A J1U k Swilch Block 1 11 381 02 14A n Screw I 15 381 02 04 i t i IJ lb Shaft 1 16 l81 02 06 tlh Co ll ar I 17 01 804000614 1 tl fr M4X6 Screw 1 18 381 02 05 ffif Hi...

Page 154: ...2 1 f9 ffJg lHQ Z9 l JLf Pneumatic Bottom Thread Trim Driving Mechanism 11 21 7 70 ...

Page 155: ...li i Crank L 7 03 605000400 1 JIJ BJ Nut 5 8 05 053101001 5 t f Jt 5 3x l Ox iO Wusher L 9 113 08 10 Fl if ilt Lubricate Bushing 2 10 0 1 705001325 1 MIJ ll t i f Sere I II 381 OG 0 1 Jlll tvitk Scrank I 12 382 02 04 i i Jiih Shaft I 13 38 1 02 06 1 11 1 Ring I 14 0 1 804000414 1 itT 1 4x4 Screw 2 15 38 1 01 22 itl t k l Continuous Block I I 16 38 1 0 1 23 tw H Sere I 17 38 1 0 1 24 itnit 11 Conti...

Page 156: ...3 1 t t 1l f Thread Wiper Mechanj sm 72 ...

Page 157: ...fCJtdi UI Ring I 7 381 03 05 illJM Crank 1 8 01 504000821 l n Screw I 9 381 03 06 filiH l Pin I 10 01 503000521 1 H M3X5 Screw 1 II 81 O l 07 r JGtllH W iper llar I 12 381 03 08 fll f l Thread Wiper 1 13 381 03 09 J t t Flat Soring 1 14 01 502000221 1 H M2X l 7 Screw 1 15 81 03 I0 r JWHi lciJ Jt Wiper Washer I 16 01 503000421 1 H M3X4 Screw 1 17 38l 03 12 Ufi L Buffer Spring I 18 01 504001021 1 m ...

Page 158: ...4 J 1 fp _ tij t UJlftJ Top Cover Threed Trim Mechanism 2 7 ___ 15 13 IJ 10 74 ...

Page 159: ...4000320 L lj I M4 N ut I 7 381 01 05 J I JJJJIB IJEEl Upper Knife lloldc r 1 8 01 525000421 1 P H M2 5X4 Screw 7 9 381 04 06A 1 tJJ J Upper Knife l 10 01 525000821 l W tJ M2 5X8 Screw I 11 381 04 07A l t J JJ Lower Knife 1 12 381 01 02A J 1 J JJJll Top Cover Thread Trim Bracket 1 13 381 04 12 ffiW Spacer l 14 381 04 1 3 ffiW Pt essure Ad iust ing Piece I 15 01 525000621 1 lij rf M 2 5X6 Screw 2 16...

Page 160: ... Top Cover Thread U niversal A dapter Mechanism I I _ I I I 1 _1 I I II I I II I I I l J I f I I I _ l I I I I l I I I I I I l I f i i 1 6 I I l I I t 7 l 3 4 n f __ IJ 7 _ 11 4 I 76 I I I I 7 __ _ 6 __ GIIIi 3 4 ...

Page 161: ...PJt iltJt I 81 0 17 IJJ 7J I j E Trimmer fixed IJlock I 2 381 M 18 m Universal Joint 2 3 lS I M 19 tffllliJ P osition Washer 3 4 OI 50S001224 3 l T Screw 5 8 1 M 16 IJJ JJ i L l iii Cutting Kni fCJ Adjus l i ng R ack I 6 01 804000414 1 l tr Screw 3 7 01 504001 024 1 Uill lT M4 X IO Sere 4 77 ...

Page 162: ...4 2 f0J P ft J tJJ fJL Pneum atic Top Air Wiper And Trimmer Mechanism 11 16 13 I I II i s _J 10 l 9 18 _8 I 5 ...

Page 163: ...52500042 1 1 t iff 1 2 5X4 Scre A 7 9 38 1 04 06A t t mm UJ Pc Knife I 10 0 1 525000821 3 li U ll2 5X 8 Sere I II 381 04 07A rVJ JJ Lower Kni fc I 12 38 1 04 02A J 7Jtil7J1 Ton Cover Tho ead Trim Rracket I 13 38 1 04 12 llil Spacer I 14 38 1 04 13 i f Jl f 1 Pressu 1 e Adjust ing Piece I 15 0 1 525000621 1 tw f ll2 5 X6 Scre A 2 16 35 1 04 0SA Jltt Ml1 F lu S ing I 17 35 1 04 09A Jltt lWi h j Clom...

Page 164: ...5 lt J f J tllJ P fl fz Electrical Foot lifter Mechanj sm l 10 80 ...

Page 165: ...UU Sol enoid I 3 l8 1 05 02 Fl U Iill1E li Sol enoid Bracket I 4 03 6 10000600 3 l fft 1110 Nut I 5 38 1 05 04 nu Pushing RIO k I 6 0 1 505001224 1 hl ff M5X 12 Screw 3 7 38 1 03 11 I llt JG IT il Cord clip I 8 01 404000623 1 tw ff 14 X 6 Scre A I 9 05 063101201 1 ll lt Washer 2 10 07 0631616 1 i l ll ft Washer 2 II 0 1 506001624 1 1JEk H M6X 16 Screw 2 81 ...

Page 166: ...5 l 4 Z9JtftlliH l t Jl f Pneurnat ic Foot lifter Mechanism I I 2 82 ...

Page 167: ...SMC hlli11 1J iffil Air Cylinder I 2 73 AS2201FG01 04 iilll tjY f 1Jfr lj Soeed Control Valve 2 3 l82 05 07 i1 1 lflBiJJ1111i Ai r Cylinder Bracket I 4 382 05 04 lf 4fJJ 1 Pushing Rinck I s 01 506001 624 1 I I T JIJ H Screw 2 6 07 063161 6 1 m t uwtl Washer 2 7 05 063101201 1 alUI 1 tasher 2 83 ...

Page 168: ...6 Z9J f fZ f 1fLfi J Thread Releaser Mechanism 3 14 12 10 2 _ Y T I 1 I t 1 I l 2 1 84 I J f 8 9 1 15 0 110 ...

Page 169: ...lH1 1 Pin I 9 06 0500611 1 F rlr il ll Ring 2 10 01 803000314 1 tl H f f f 1 3X3 Sere 12 II 381 OG OG mWf ii IJ Ih Thread Guide Shaft I 12 38 1 06 07 ml mr 1Ji J R 1 Thread R elease llolder 4 13 38 1 06 08 fl ff11 1Ji Jj II Thread R eiease 11oIder II I 14 38 1 06 09 fl ff Thread R e1easer 6 15 38 1 06 10 t jj U lli Tlrreud Guide I Iute I 16 0l 404000523 1 I r tr M4 X5 Sere 2 17 38 1 06 11 liliaii ...

Page 170: ...sh8nghal ctlln IIIJIJt 00 21 67311111 TCL 00 86 21 67311111 00 2HI7311311 FIMt 00 2Hl73 1 131 1 E molthii IU la d llnlhlkarl com http www chlnt hlkllri oorn a a f llhl ltlani I M flOt loonr _ ogltoloflho_ _ctuoool HIKARl w a 1 Bal l JfJ IJ FOCU IIe 0 11 Htelf EIID C IZD OYDII OCX LEADER Hp 005 fi JiiJtBJ Egt_ f INSTRUCTION MANUAL BOOK ili i 1101001 20ot f Jril liiE I_ ...

Page 171: ... our product The introduction provides necessary knowledge and notes for using Please read safety introduction carefully and understand them before using The content of the introduction will be amended with the improvement of our product the notice is not announced If you have any doubts or comments about our product and service please contact after sale service ...

Page 172: ... 4 2 2 停针位的调整 4 2 3 脚踏板后踏力量的调整 5 3 接线与接地 5 3 1 电源线的接法 5 3 2 控制器接线端子图 6 3 2 1 通用型接线端子图 平缝 绷缝和包缝等 5 3 2 2 专用型接线端子图 包缝 含第三光眼功能 6 3 2 3 专用型接线端子图 细嘴包缝 7 4 主控制箱面板操作说明书 8 4 1 主控制箱面板的布局如下示意图 8 4 2 待机状态 8 4 3 缝纫模式及各段针数设置 9 4 4 前固缝方式及针数设置 10 4 5 后固缝方式及针数设置 10 4 6 工艺参数设置 11 4 7 常用参数说明表 13 5 故障码 故障原因 故障排除方法表 15 6 七段数码管显示值与实际数值对照表 16 ...

Page 173: ...外运作 c 请不要过于接近暖气 电热器 旁运作 d 请保持 30 95 相对湿度 无凝露 1 2 4 请不要在可燃气体或爆炸物附近操作 1 3 安装 1 3 1 控制器请遵照说明书进行正确安装 1 3 2 安装前请先关闭电源并拔掉电源线插头 然后进行安装 1 3 3 装钉电源线时请避免靠近会转动部件 最少要离开 3 公分以上 1 3 4 为防止噪声干扰或触电事故 请将缝纫机 控制箱接地 1 3 5 打开电源之前 确定此供应电压必须符合标示在控制箱铭牌上的指定电压 15 范围内 1 4 保养维修的规定 1 4 1 在操作保养或维修动作前 请先关闭电源 1 4 2 翻抬机头时 与更换机针或梭子或穿线时 请确认电源已关闭 1 4 3 控制箱里面有危险高压电 所以关闭电源后要等 5 分钟以上方可打开控制箱盖 1 4 4 修理及保养的作业 要请经过训练的技术人员执行 1 4 5 不能在电机及控制箱运...

Page 174: ...正确 1 6 2 缝纫机运转时 请不要去触摸上轮 机针等会动作的部位 1 6 3 所有可动作的部份 必须以所提供的防护装置加以隔离 防止身体接触并请 勿在装置内塞入其它物品 1 6 4 请不要在拆下电机护罩及其它安全装置的情形下操作 1 6 5 不要使电机或控制箱掉在地上 1 6 6 不要让茶水等液态物体流入控制箱或电机内部 2 安装与调整 2 1 控制箱的安装 1 将控制箱及脚踏控速器安装于台板下方 2 将踏板与控速器安装连结 3 安装后示意图 2 2 停针位的调整 2 2 1 松开手轮上的磁钢固定螺丝 调整位置后重新固定 2 2 2 如果实际上停针位超过了预期上针位 将信号磁钢固定盘顺手轮旋转方向调节 反之 逆手轮旋转方向调节 ...

Page 175: ...5 36 2 3 脚踏板后踏力量的调整 调整需求 调 整 结 果 踏板后踏力量的调整 当螺栓愈向上时 则后踏力量愈重 当螺栓愈向下时 则后踏力量愈轻 3 接线与接地 3 1 电源线的接法 本控制器适用于AC220V单相电源 电压输入范围为铭牌标示电压 15 注意 黄 绿色电源线为接地线 为了人员安全及设备可靠工作 一定要 做好系统的接地工程 ...

Page 176: ...1 4 5 12 13 6 14 7 1 2 1 大地 2 U相输出 3 V相输出 4 W相输出 2 速度信号 3 立式脚踏剪线控制 4 立式脚踏识别 5 GND 6 GND 7 GND 8 立式脚踏抬压脚控制 9 5V 1 5V 2 安全开关 4 5v 1 针位输出 2 GND 3 GND 4 布边传感器信号 5 GND 6 布边传感器电源 1 30v 2 30v 3 大地 4 30v 5 GND 6 30V PWM 7 GND 8 剪线输出 9 挑线输出 10 30V 11 NC 12 手动到缝开关 13 到缝输出 14 5V照明 1 30V PWM 2 抬压脚输出 1 TXD 2 12V 3 RXD 4 GND ...

Page 177: ...7 36 3 2 2 专用型接线端子图 包缝 含第三光眼功能 ...

Page 178: ...8 36 3 2 3 专用型接线端子图 细嘴 ...

Page 179: ... 十一个 LED 以及十个按 键 面板有待机 缝纫模式设置 前固缝方式设置 后固缝方式设置 工艺参数设置共五种状态 4 2 待机状态 1 上电后 面板显示待机状态 N P F SWM SBM EBM 全熄 各功能键上方的 LED 灯按当前参数值显 示 数码管 T1 T2 显示当前缝纫模式代码 00 自由缝 01 定长缝 02 四段缝 03 七段缝 04 八 段缝 05 W 缝 其余各数码管显示 以当前缝纫模式是自由缝为例 显示如下 2 选择 键 对应的抬压脚 剪线 慢启动 停针位 自动触发等功能将被 设置或取消 同时对应的 LED 点亮或熄灭 ...

Page 180: ... 显示当前缝纫模式代码 00 自由缝 01 定长缝 02 四段缝 03 七段缝 04 八 段缝 05 W 缝 若为定长缝或多段缝 数码管 T3 显示当前段代号 E F G H 数码管 T5 T6 显示当 前段针数 以四段缝为例 显示如下 若为自由缝 不显示当前缝纫段 缝纫模式及段号针数选择 1 按下 键 数码管 T1T2 可在 00 05 之间循环显示当前缝纫模式 2 按下 键 数码管 T3 可在 E F G H 之间循环显示当前段号 3 按下 或 键 对应的针数加 10 或加 1 0 99 之间循环 键无效 按下 键 返回待机模式 ...

Page 181: ...显示前固缝方式 0 无前固缝 1 单前固缝 2 双前固缝 3 四 前固缝 T3 T4 分别显示当前的固缝针数 以前双固缝为例 显示如下 按 其上方对应的针数加一 在 0 F 之间循环切换 按 键返回待机状态 4 5 后固缝方式及针数设置 1 在待机状态下 缝纫模式设定状态或后固缝设定状态下 按 键 均可以进入后固缝方式设置状 态 此时 EBM 亮 其余 LED 熄灭 T2 显示当前的后固缝方式 2 按下 键 数码管 T2 循环显示后固缝方式 0 无后固缝 1 单后固缝 2 双后固缝 3 四后 固缝 3 T5 T6 分别显示当前的固缝针数 以后双固缝为例 显示如下 按 其上方对应的针数加一 在 0 F 之间循环切换 按 键返回待机状态 ...

Page 182: ...数设置状态 数 码管显示密码输入 界面如下图所示 2 按 键 可以输入密码 出厂密码 2222 输入后 按 确认 如果所输入的密码 正确 则进入工艺参数修改状态 显示如下 4 6 2 工艺参数修改 1 在工艺参数设定状态下 键为序号递增键 按该键可进行加 1 操作 序号值 0 99 2 在状工艺参数设定态下 键为序号递减键 按该键可进行减 1 操作 序号值 0 99 3 各键在此状态下为参数设定键 每按一键 参数的对应位加 1 如果加 1 后的参数值 超出该参数的范围则不加 每一个参数设置完后按 键 保存该参数值 再按一次 键返回待机模式 ...

Page 183: ...PM 自由缝模式时 机头最高转速 P4 定速缝速度 3500 平缝系列 3000 双针系列 200 4000 RPM 定长缝自动触发时的缝纫速度 P5 前固缝速度 1800 200 3000 RPM 执行前固缝时的缝纫速度 P6 后固缝速度 1800 200 3000 RPM 执行后固缝时的缝纫速度 P7 前固缝完暂停 off On off 前固缝完毕暂停 需要踏板触发后 模式才继续运行 P8 后固缝前暂停 off On off 后固缝前暂停 需要踏板触发才执 行后固缝 P9 W 缝速度 1800 200 3000 RPM W 缝模式时的缝纫速度 P15 倒缝最高速度 2500 200 3000 RPM 倒缝时的最高速度 P16 扫线通电时间 50 20 1000 ms 扫线电磁铁的动作时间 P17 暂停过程中按键是否 吸合倒缝电磁铁 on On off 当电机不运转时 按倒缝键是否允 许...

Page 184: ...f 开启或取消半后踏自动抬压脚 P39 第一针速度限定 3000 200 4000 RPM 第一针缝纫时的速度限定 P40 前固缝补偿参数 1 7 平缝系列 12 双针系列 0 16 前固缝针迹补偿参数 1 P41 前固缝补偿参数 2 5 0 16 前固缝针迹补偿参数 2 P42 后固缝补偿参数 1 7 平缝系列 12 双针系列 0 16 后固缝针迹补偿参数 1 P43 后固缝补偿参数 2 5 0 16 后固缝针迹补偿参数 2 P44 W 缝补偿参数 1 7 平缝系列 12 双针系列 0 16 W 缝针迹补偿参数 1 P45 W 缝补偿参数 2 5 0 16 W 缝针迹补偿参数 2 P46 手动老化开关 0 0 1 0 正常操作模式 1 老化拖车模式 P47 老化停顿时间 2000 100 9999 ms 老化时每次运行之间的时间间隔 P48 老化运行时间 2000 100 9999 ms...

Page 185: ...时间 P65 布边传感器功能选择 0 0 1 0 无布边传感器 1 有布边传感器 P66 布边传感器类型选择 2 0 3 0 N 输出低有效 1 N 输出高有效 2 P 输出低有效 3 P 输出高有效 P67 布边速度 800 200 5000 RPM 检测到布头信号后的运转速度 P68 全人工后踏剪线 311 311 剪线开启 非 311 剪线关掉 P69 布边延时启动时间 1000 100 9999 ms 检测到布头信号后的延时启动时间 P70 布头针数 10 1 100 布边传感器信号到针孔之间的距离 P71 布尾针数 10 1 100 布边传感器信号到针孔之间的距离 P73 有无布边传感器 off On off 是否有外接布边传感器 P74 倒缝 抬压脚气动选 择 0 0 3 0 全部电动 1 倒缝气动 2 压脚气动 3 全部气动 P76 剪线次数 0 0 9999 每剪一次线计数...

Page 186: ...17 36 6 七段数码管显示值与实际数值对照表 数字部分 实 际 字 符 0 1 2 3 4 5 6 7 8 9 显 示 字 符 英文字符 实 际 字 符 A B C D E F G H I J 显 示 字 符 实 际 字 符 K L M N O P Q R S T 显 示 字 符 实 际 字 符 U V W X Y Z 显 示 字 符 ...

Page 187: ...map 22 3 2 1 General terminal connection diagram lockstitch interlock and overlock 22 3 2 2 Special terminal connection diagram overlock with the third sensor function 23 3 2 3 Special terminal connection diagram cylinder bed overlock 24 4 Operating description of main control box panel 26 4 1 Layout of main control box panel as follows 25 4 2 Holding state 25 4 3 Sewing mode and each section stit...

Page 188: ...下 Err 9 电机过载 1 布料是否太厚 2 机头是否堵住 3 上针位是否正确 有剪线动作的情况下 Err 10 电机超速 1 电机码盘信号丢失 2 光栅信号与电控版本不匹配 Err 11 电机码盘故障 请检查电机码盘线是否松动 Err 12 脚踏脱落故障 请检查脚踏连接线是否松动 Err 13 脚踏上电时被踩下 请检查脚踏是否被卡住 Err 14 电磁铁投入时间过长 1 上针位是否正确 2 布料是否太厚或线太粗导致剪线动作不正常 Err 15 制动回路故障 请检查刹车电阻连接线是否松动 Err 17 电磁铁过流故障 电磁铁故障 请检查电磁铁是否损坏或短路 Err 18 制动回路故障 请检查刹车电阻连接线是否松动 Err 19 21 定位系统故障 电机可继续运转 但无针数记数 针位定位及剪 扫线及倒缝功能 请检查磁钢是否正常 请检查机头是否被卡住 Err 22 上位机通信故障 请检查控制...

Page 189: ...ng b Avoid exposure to direct sun or outdoors during using c Keep away from the heating heater during using d The relative humidity should be within the range of 30 to 95 1 2 4 Keep away from flammable gases or explosive during using 1 3 Installation 1 3 1 Please install the controller correctly according to the introduction 1 3 2 Please turn off and disconnect the power cord before installation 1...

Page 190: ...5 Dangerous tips This symbol indicates something you should be careful of when installing failing to follow the instruction could cause injury when using the machine physical damage to equipment and surroundings 1 6 Other safety requirements 1 6 1 Please operate the sewing machine at low speed and check whether the direction of rotation is correct for the first time to power on 1 6 2 Please don t ...

Page 191: ... 2 1 3 Installation diagram 2 2 Adjustment of needle stop position 2 2 1 Release the magnet fixed screw of the hand wheel re fix after position adjustment 2 2 2 If the actual needle stop position exceed the expected needle up position adjust the magnet fixed plate on the indicative direction of the hand wheel rotation conversely adjust the hand wheel on the reverse direction of hand wheel rotation...

Page 192: ...olt at down the reverse pressure will be light 3 Connection and grounding 3 1 Connection of power supply The controller is suitable for power supply of AC220V one phase the fluctuation of input voltage is within 15 as the plate marked Notice The yellow green power line are connected to ground the connection to ground must be well done for insurance of safety and devices reliable to work Heeling ba...

Page 193: ...signal 3 stand foot pedal trimming control 4 stand foot pedal identify 5 GND 6 GND 7 GND 8 stand foot pedal foot presser control 9 5V 1 TXD 2 12V 2 RXD 4 GND 1 NC 2 safety switch 3 NC 4 5v 1 needle position output 2 GND 3 GND 4 cloth edge sensor signal 5 GND 6 cloth edge sensor power 1 30V 2 30V 3 ground 4 30V 5 GND 6 30 PWM 7 GND 8 trimming output 9 thread sweep output 10 30V 11 NC 12 manual reve...

Page 194: ...24 36 3 2 2 Special terminal connectiondiagram overlock with the third sensor function ...

Page 195: ...25 36 3 2 3 Special terminal connection diagram cylinder bed overlock ...

Page 196: ...power on N P F SWM SBM EBM are turned off the LED lamps at the top of function keys display according to the current parameter T1 T2 digital tube display current sewing mode 00 free sewing 01 constant dimension sewing 02 four segment sewing 03 seven segment sewing 04 eight segment sewing 05 W sewing other digital tubes display Take current sewing mode free sewing for example it displays as follows...

Page 197: ...rrent section code E F G H T5 and T6 digital tube display current section stitch Take four segment sewing for example it displays as follows It doesn t display current sewing section if it is at free sewing Selection of sewing mode section number and stitches 1 Press button T1 T2 digital tube can display circulately current sewing mode among 00 05 2 Press button T3 digital tube can display circula...

Page 198: ...s Press button the corresponding stitches above added 1 switch circularly among 0 F press button it returns to the holding state 4 5 Back tacking sewing and stitches set 1 Press button at the state of holding sewing mode set or back tacking set it all can go into back tacking mode setting state meanwhile EBM is on other LED is off T2 display current back tacking mode 2 Press button T2 digital tube...

Page 199: ...ght is on other LED is off it goes into the state of technical parameter setting digital tube display password input as follows 2 Press button it can input password the inital input password is 2222 press to confirm if the entered password is correct then it goes into the state of modifying technical parameter display as follows Back tacking sewing mode Back tacking sewing C Back tacking sewing D ...

Page 200: ...al slope 20 1 100 The bigger the slope is the larger the low speed region is and the faster the speed change is the smaller the slope is the narrower the low speed region is and the lower the speed change is P1 Speed proportion 8 1 8 Presser proportion of the maximum speed of reverse sewing The maximum seed is equally divided into eight parts current speed can be modified through adjusting parts P...

Page 201: ...Stitch or speed priority setting during sewing 0 stitch priority 1 speed priority P19 Foot presser switch On On off Turn on off the function of foot presser P21 Selection of counting function 0 0 2 0 Non counting function 1 Bobbin thread counting function 2 Trimming thread counting function P22 Slow startup counting 2 0 15 Stitches when sewing at slow startup speed P23 Slow startup speed 500 200 3...

Page 202: ...tion parameter 1 P41 Fore tacking sewing compensatio n parameter 2 5 0 16 Fore tacking sewing stitch compensation parameter 2 P42 Back tacking sewing compensatio n parameter 1 7 lockstitch series 12 two needle lockstitch series 0 16 Back tacking sewing stitch compensation parameter 1 P43 Back tacking sewing compensatio n parameter2 5 0 16 Back tacking sewing stitch compensation parameter 2 P44 W s...

Page 203: ...oot presser when the electromagnet holding on P60 Protection time of foot presser lifting 20 1 120 s Protecting time of foot presser lifting during working P61 Delay time of lifting foot presser 50 20 800 ms How long will it be to start to lift foot presser after the motor stop P62 Delay time of downing foot presser 50 20 800 ms How long is it allowed to startup after foot presser is down P64 Auto...

Page 204: ...titch foot presser lifting air operated 0 0 3 0 all electric operated 1 reversing air operated 2 presser foot air operated 3 all air operated P76 Number of trimming 0 0 9999 Adding 1 to the counter per trimming clear to zero when the counter is full P77 Control of needle position signal output 0 0 3 0 The output of needle up position is effective at low 1 The output of needle down position is effe...

Page 205: ...r the motor power cord is off 2 Check whether the machine head is stuck 3 Check whether motor code wheel cord is loose 4 Check whether the needle up position is correct at the case of thread trimming movement Err 9 Motor overload 1 Check whether the fabric is too heavy 2 Check whether the machine head is stuck 3 Check whether the needle up position is correct at the case of thread trimming movemen...

Page 206: ...ubrication time is up Add the lubrication oil and then recover the operate time of machine head Err 25 Fabric edge sensor error Err 26 Detected cloth when turning on the electricity 1 Take the cloth away and retry 2 The cloth edge sensor setting is wrong reset the type of cloth edge sensor 3 The cloth edge senor is broken If the error still can not be resolve please contact the supplier 6 Table of...

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