High Valley 2500 Owner'S Manual Download Page 16

16

S

 

 C

:  

See 

Page 24

.

K

  S

:

  During the 

fi

 rst stage of combus  on 

keep the Bypass Damper and both Air Controls open to 
help drive o

  moisture from the wood load.  Wait un  l the 

Combustor has reached ac  va  on temperatures of 500°F or 
more before closing the Bypass Damper.  The   me needed 
during this stage will depend on the moisture in the wood.

G  V

   I

 S

:  

During the sec-

ond stage of combus  on the Combustor should be ac  vated 
and the Bypass Damper fully closed. The smoke and vola  le 
gasses burn in the presence of the catalyst at temperatures 
over 1100°F.  Start-up Air should be closed.  Adjust the Com-
bus  on Air for the desired burn rate and heat output.

C

 B

:

  

During the 

fi

 nal stage of combus-

 on the air can be set to extend burn   me.  Allow enough 

combus  on air to keep the catalyst ac  vated.  This cataly  c 
wood heater has a manufacturer-set minimum low burn 
rate.  

It is against federal regula

Ɵ

 ons to alter this se

ƫ

  ng.

C

 B

:

  To maintain a con  nuous 

fi

 re, 

fuel must be added while the charcoal bed is hot enough to 
kindle the fresh wood. Establish a regular rou  ne and de-
velop good habits for opera  ng the wood heater.

•  Always wear heat resistant "woodstove" gloves.  

Protect 

yourself from accidentally touching hot surfaces or ceram-
ic glass when refueling and/or servicing your wood heater.

•  Fully open the Bypass Damper and both Air Controls be-

fore opening the Loading Door.  

Opening both the Bypass 

Damper and Air Controls allows the air pressure in the 

fi

 rebox to equalize with room air pressure and unburned 

vola  le gasses to vent up the chimney.

•  Have fresh cord wood logs ready at hand.  

Minimize the 

amount of   me that the Loading Door remains open.

•  Unlatch the Loading Door and pause.

  If the dra   is weak 

opening the Loading Door too quickly allows oxygen-rich 
room air to combine with unburned vola  le gasses in the 

fi

 rebox and may cause "back-pu

  ng" or a 

fl

 ash-back.

•  Open the Loading Door slowly.  

Pulling the Loading Door 

open aggressively can pull smoke into the room.

•  Load fresh logs carefully.  

Load wood that is cut to the cor-

rect length and split to a manageable size into the wood 
heater with care.  Fill the 

fi

 rebox but don't overload it.  

Don't slam, jam, or force logs into the 

fi

 rebox.  Damage to 

the Firebrick and/or the Cataly  c Combustor may result.

•  Close & Latch the Loading Door carefully.  

Don't use the 

Loading Door as a ba  ering ram to force unwieldy logs 
into the 

fi

 rebox.  Damage to the ceramic glass can result.

• Allow the Cataly

Ɵ

 c  Combustor 

Ɵ

 me to fully ac

Ɵ

 vate 

(500°F to 650°F) before closing the Bypass Damper.  

If it is 

necessary to keep the Loading Door slightly ajar to freshen 
the 

fi

 re, 

never

 leave the room while the door is unlatched.

•  Reset the Air Controls. 

 Close the Start-up Air and regulate 

the burn rate with the Combus  on Air Control.

O

-

:

 

 Never operate the wood heater in an ex-

treme manner.  If any part of the wood heater, the chimney, 
or the chimney connector glows, you are over-

fi

 ring.  A chim-

ney with a very good dra   may draw in too much combus-

 on air, even with the Air Controls in a closed posi  on.  If 

the 

fi

 re seems uncontrollable, consult your dealer.  A hand 

damper installed in the connector pipe will allow for manual 
control under high dra   condi  ons.

CAUTION:

  Before ligh  ng your cataly  c equipped  

wood heater please read and/or re-read the safety informa-

 on on 

Pages 2, 4 & 15

, and elsewhere throughout this man-

ual.  Ensure that the wood heater has been installed accord-
ing to the instruc  ons given in this manual, to all applicable 
codes, and has been inspected as required.  Always use safe 
burning and opera  ng prac  ces, and exercise extreme cau-

 on when fueling and maintaining the wood heater.  Failure 

to follow these precau  ons may result in burns or a 

fi

 re.

L

   F

:

 

 Take   me to test the dra   condi  ons in 

the chimney before loading the 

fi

 rebox with kindling.

•  Fully open (pull-out) the Bypass Damper & both Air Con-

trols located under the Ember Ledge.

•  Carefully open the Loading Door.
•  Crumple one or two pieces of black & white newspaper 

into a ball, light them at the back of the 

fi

 rebox under the 

open bypass damper, and close the loading door.
•  If smoke from the burning paper is drawn up the chim-

ney, proceed with building the 

fi

 re.

•  If smoke has 

fi

 lled the 

fi

 rebox but does not seem to be 

ven  ng, the chimney may be cold.  Warming the chim-
ney may take a few a  empts.  Open the loading door 
very slightly and see if extra air helps.

  Never

 leave the 

room with the loading door open.  Con  nued opera-

 on with the door ajar can cause dangerous overheat-

ing and may damage the cataly  c components.

 

In the fall or spring of the year the outside tempera-
ture may not be cold enough to establish adequate 
dra  .  Wait for a colder day and try again.

NOTE:  

In a well insulated home dra   may be a

 ected 

nega  vely.  Consult your dealer.  See

 Page 18

.

• Once dra   is established, begin building the 

fi

 re.

• Build the 

fi

 re directly on the 

fi

 rebrick 

fl

 oor.  Never use 

andirons, 

fi

 re-dogs, grates, etc. to elevate the 

fi

 re.  

Use only clean, uncontaminated wood.

• Tradi  onally   ghtly twisted sheets of newsprint are 

placed at the back of the 

fi

 rebox with dry so  wood 

kindling (½ to 1" diameter) on top, followed by 

fi

 nely 

split (1½" to 2") dry wood, and then small logs.

•  The "top-down" ligh  ng technique is recommended as 

an alterna  ve.  Simply invert the order of the kindling.  
Place the layer of small logs across the 

fi

 rebox with the 

fi

 nely split dry wood arranged in a grid on top of the 

logs and dry kindling wood as the next layer.  Alternate 
the direc  on of each layer of wood and leave air spac-
es between the pieces of wood.  Use twisted newsprint 
or cataly  c-safe 

fi

 restarters to ignite the kindling at the 

top

 of the pile.  This method has been found to pro-

duce less smoke and emissions during startup.

• Once the kindling has fully ignited open the Loading 

Door slowly, and add larger pieces of dry 

fi

 rewood.

•  When the new wood has ignited, close the Start-up Air.  

This control directs fresh air at the bo  om of the 

fi

 re 

for star  ng or refreshing the 

fi

 re, but it also disturbs 

the ash bed which can clog the combustor if le   open.

•  Close the Bypass Damper when the catalyst ac  vates.
• Regulate the 

fi

 re using the Combus  on Air Control.

F

:

 

 Always burn dry, well seasoned wood; preferably 

hardwood.  Don't use color newsprint, painted, or pressure 
treated wood.  No other solid or liquid fuels may be used.

O

 

G

Summary of Contents for 2500

Page 1: ...ou if you are required to obtain a permit before installa on Failure to follow these instrucƟons can result in property damage bodily injury or even death Owner s Manual Safety Installa on Opera on Maintenance Guidelines INSTALLER Leave this manual with the individual s responsible for opera ng this wood heater OPERATOR The Owner s Manual contains important safety opera ng and maintenance informa ...

Page 2: ...al remains Salt water dri wood or other previously salt water saturated materials Unseasoned wood or Paper products cardboard plywood or par cleboard The prohibi on against burning these ma terials does not prohibit the use of fire starters made from paper cardboard saw dust wax and similar substances for the purpose of star ng a fire in an affected wood heater Burning these materials may result in...

Page 3: ...rtant safety no ces and informa on may be repeated a number of mes The repe on is inten onal in an effort to reinforce safety instruc ons and to place them in context U S EPA E S T I P 2 G S I S P Page 4 I P P 5 C P P 6 C R G P 7 C C T D P 8 M 2500 F S C P 9 P I A P 10 F W H I P 11 F W H C C P 12 M 2500 M F I P 13 F I D S I P 14 P O A P 15 M 2500 F C P 15 O G P 16 17 T I P 18 C I T I P 19 C C R C P...

Page 4: ...ese or other flammable liquids near a wood heater could cause a fire DO NOT BURN GARBAGE OR FLAMMABLE FLU IDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Cord wood is the only fuel approved for use in this wood heater DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT A WOOD HEATER TO OR USE IN CONJUNCTION WITH ANY AIR DISTRI BUTION DUCTWORK UNLESS SPECIFICALLY APPROV...

Page 5: ...number would depend on the size and layout of the home Installing your wood heater in an uninsulated basement is not recommended Much of the heat produced will be lost to the uninsulated walls of the basement Never cut holes or vents in a ceiling floor in an a empt to get warm air to rise to the rooms above You will be compromising a firebreak in your home and could should a fire ensue jeopardize ...

Page 6: ...flue of the Model 2500 and can be an acceptable op on assuming that the masonry chimney provides adequate dra The cross sec onal area of an 8 round flue is 50 sq in Area πr2 or A π42 or A 3 14 X 16 where Pi 3 1416 The cross sec onal area of an 8 square masonry flue le is 64 sq in However masonry chimneys commonly have 8 x 12 96 sq in or even 12 x 12 144 sq in flue les which would be two 2X to thre...

Page 7: ...ges roof flashings chimney caps etc must be installed exactly to the manufacturer s instructions Installation specification and clearances may vary from manufacturer to manufacturer and must be carefully adhered to according to the individual manufacturer s instructions If a new masonry chimney is to be constructed the use of a professional masonry contractor is strongly recommended Specialized kn...

Page 8: ...s bles by a minimum of 6 inches 152mm of glass fiber insula on Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge 0 024 inch 0 61mm in thickness Supports shall be securely fastened to wall surfaces on all sides and shall be sized to fit and hold chimney sec on Fasteners used to secure chimney sec on shall not penetrate chimney flue liner Solid insulated list...

Page 9: ...L 1618 Type 2 R 0 45 3 8 Asbestos Millboard or Equivalent with k 0 84 NOTE Clearances to combus ble materials may be reduced using shielding methods as described in the current edi on of NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances Any reduc on of clearances must be approved by the local Authority Having Jurisdic on M 2500 F S C M 2500 L M 2500 P Model 2500 Ove...

Page 10: ...aler has the material handling equipment and experience to handle the weight of the Model 2500 Laying the Model 2500 on its back to install the legs is not recommended Leg breakage can occur as the assembled wood heater is being pped upright If you opt for this method remove the firebricks that line the firebox before pping the body Carefully li the body onto sturdy blocks or jacks capable of supp...

Page 11: ...c on and allow final posi oning of the wood heater Remove the cardboard before ligh ng the first fire in the wood heater The wood heater should be centered on the chimney if possible to allow for the shortest and most direct connec on The wood heater does not necessarily need to be centered on the floor protec on as long as the minimum side protec on requirement 8 is met An asymmetrical installa o...

Page 12: ...ctly under the chimney pipe if possible All Clearances to combus bles must be maintained Confirm that any ceiling support roof support fire stops insula on shields etc are installed cor rectly and match the brand of Type HT 2100 chim ney being used If the wood heater must be offset from the chim ney opening use 15 or 45 pipe elbows to make correc ons for the offset Crimped connector pipe ends must p...

Page 13: ... nector installa on Ovalized connector pipe is available to fit through the damper opening and stainless steel damper adapter kits are available to seal the damper opening Save the damper plate and all parts If the insert is removed in the future the fireplace can be returned to working order Use only liner materials listed to appropriate UL standards and carefully follow all instruc ons provided ...

Page 14: ...ound Remove the paper tape and adhere the gaske ng to the inside surface of the flanges facing the Insert body Start the four pressure screws into the tabs in the Surround Do not let the cap screw threads project through the tabs to prevent marring the Model 2500 Insert finish Check that the Insert is centered side to side in the fireplace open ing The front edge of the Insert top should be no mor...

Page 15: ...rning wood heater Thermal shock could break the ceramic glass exacerbat ing the problem Hot steam could increase the risk of burns or scalding ALWAYS USE SAFE BURNING PRACTICES B S W F O This wood heater is designed and approved for the burn ing of cord wood fuel only Never burn any type of coal in this heater Burning any type of fuel other than cord wood in this wood heater is against all safety ...

Page 16: ...seems uncontrollable consult your dealer A hand damper installed in the connector pipe will allow for manual control under high dra condi ons CAUTION Before ligh ng your cataly c equipped wood heater please read and or re read the safety informa on on Pages 2 4 15 and elsewhere throughout this man ual Ensure that the wood heater has been installed accord ing to the instruc ons given in this manual...

Page 17: ...cial vacuums equipped with heat resistant filters and designed for ash clean up and removal are available through your dealer S O The amount and density of smoke com ing from the chimney is a visual indicator of how cleanly the wood heater is burning Develop a habit of checking the smoke opacity regularly and at various stages of combus on With experience a quick glance can confirm proper op era o...

Page 18: ...rding to the guidelines on Page 16 17 You must develop and use good wood burning habits always open the Bypass Damper and Air Controls before opening the Loading Door and always open the Loading Door slowly to avoid pulling smoke from the firebox into the home A modern wood heater properly installed and connected to a good chimney which provides adequate dra should not leak smoke into the home Air...

Page 19: ... on the probe is normal and does not affect the performance of the thermometer If you do choose to clean the probe stove glass cleaner made for dissolving creosote on ceramic glass should be used to gently wipe the probe C T The cataly c combustor technology used in the Model 2500 is similar in many ways to the cata ly c converters used on automobiles equipped with internal combus on engines Both u...

Page 20: ...pt to remove the combustors from the housing at this stage Make a careful visual inspec on of the cataly c combustors Ash and soot residue on the combustors is normal and it can be gently removed with a so paint brush and or a vacuum cleaner with a so brush a achment With the loose ash removed con nue to inspect the cataly c combustor elements If only normal ash and soot accumula on are observed f...

Page 21: ...s fallen out of the combustor F I Flame impingement occurs when open flame penetrates the cataly c combustors The Cataly c Combustor Housing is designed to minimize flame impingement by shielding the combustors from open flame S ll if the firebox is overloaded with wood and a roaring fire is established strong dra can suck flames into the combustor P S Aggressive cleaning with s ff brushes or hard ...

Page 22: ...move the hinge pins and set them aside Lay the Loading Door face down on a well padded work surface Allow the Door Handle to hang over the edge of the table Remove the eight 8 screws and retainer clips Wearing gloves remove any remaining pieces of ceramic Place the replacement ceramic glass on a clean sec on of the pad ded work area Remove a short sec on of the paper backing that covers the gas ke...

Page 23: ...turn the blower on and off automa cally based on tem perature and a Toggle Switch that allows the operator to choose between automa c and manual on off control P C The Power Cord is pre wired to exit the le side of the Convec on Blower Cover The Power Cord can be rerouted to exit on the right side of the Cover if a power outlet is more readily available on the right side of the installa on If you ar...

Page 24: ...e 9 months for so woods and up to 24 months for hard woods to air dry thoroughly C Clean efficient combus on in your wood heater depends on burning well seasoned good quality fuel Buying seasoned wood in the burning season is ex pensive and o en disappoin ng The best advice is to get green wood in early spring and air dry it yourself If you don t cut your own wood find a reputable reliable wood sell...

Page 25: ...18 the Standard for Wall Protectors Floor Protectors and Hearth Extensions was adopted as a standard in 2011 UL 1618 categorizes floor and wall protectors as Type 1 or Type 2 protec on A seemingly minor change in UL 1618 calls for the actual thermal proper es of floor protec on to be speci fied in R value in place of k value In fact that change makes it one step simpler to calculate thermal protec...

Page 26: ... of corrosive fuel etc Damage caused by unauthorized modifica on use or repair Damage caused by the use of non High Valley spare parts or accessories Damage caused by lack of regular maintenance and cleaning by the owner as outlined in the Opera ng Instruc ons or due to negligence or carelessness Damage caused by misuse accident neglect or willful abuse of the product Damage caused by the use of a...

Page 27: ...csimile of the Safety Label which is a ached to the back of your Model 2500 is provided for the convenience of the owner the Authority Having Jurisdic on or any other inspector who wishes to verify the contents of the label In some installa ons the label is not easily accessible Please record the serial number off the original label for your records ...

Page 28: ...H V S S 185 Highway 201 Abbeville SC 29620 www highvalleystoves com HL2550 Rev 05 2015 NOTES ...

Reviews: