High Valley 2500 Owner'S Manual Download Page 11

11

If this wood heater is not properly installed, a house 

fi

 re may result.  

To reduce the risk of 

fi

 re follow all instruc

Ɵ

 ons, cau

Ɵ

 ons, and safety 

no

Ɵ

 ces contained in this manual.

Do not take shortcuts.  Do not use or allow makeshi

Ō

  methods or oth-

er compromises in the installa

Ɵ

 on.  Safety is the key to enjoying your 

wood heater responsibly.

F

 P

 I

• T

he Model 2500 requires UL 1618 Type 2 Thermal Protec  on R = 0.45 - "3/8" Asbestos Millboard or Equivalent" with 

k = 0.84 or a con  nuous non-combus  ble material that meets the dimensions listed on

 Page 9

.  Brick or   le must be 

mortared and grouted to present a con  nuous surface, not "loose laid."  If a hearth or 

fl

 oor protector is to be site-built, 

or an exis  ng hearth is to be u  lized, the condi  on and thermal resistance must be determined to ensure the minimum 
requirements are met.  See Appendix - C on 

Page 25

.

• Minimum 

fl

 oor protec  on must be con  nuous under the wood heater and 8 inches (8") to the back and each side, and 

sixteen inches (16") in front of the loading door.  The minimum size is 44”w x 43”d in the U.S.

• Floor protec  on must extend under any horizontal sec  on of connector pipe and at least two inches (2”) to each side.
•  It is recommended that you use a 

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 oor protector that is larger than minimum size; large enough to cover the 

fl

 ooring 

to the wall in the rear, and to provide extra non-combus  ble working space for a metal ash container, tools, gloves, etc.

W

 H

 I

• With the 

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 oor protec  on in place, carefully move the Model 2500 into posi  on.

•  Use extreme cau  on when li  ing the Model 2500; it is 

very heavy. 

 

The use of li  ing straps (furniture moving straps) by 

at least two, or more, strong individuals is recommended.  Personal injury and/or damage to the wood heater or personal 
property may result if the wood heater is handled improperly.  If you have concerns about handling the wood heater 
please contact your High Valley dealer for assistance.

 

Li   the wood heater and gently set it in place.  Do not drop the wood heater onto the 

fl

 oor protector.  Do not slide the 

wood heater into posi  on.  Damage to the 

fl

 oor protec  on may result.  Se   ng the wood heater onto pieces of heavy 

cardboard will minimize the possibility of scratching the 

fl

 oor protec  on and allow 

fi

 nal posi  oning of the wood heater.  

Remove the cardboard before ligh  ng the 

fi

 rst 

fi

 re in the wood heater.

•  The wood heater should be centered on the chimney if possible to allow for the shortest and most direct connec  on.  The 

wood heater does not necessarily need to be centered on the 

fl

 oor protec  on as long as the minimum side protec  on 

requirement (8") is met.  An asymmetrical installa  on may provide more usable space to one side.

•  The wood heater and 

fl

 oor protector must be posi  oned to maintain at a minimum the clearances to combus  bles as 

shown in the chart on 

Page 9

 of this manual and on the safety label a

  xed to the wood heater.

•  Clearances to combus  ble materials may be reduced if needed by using shielding methods as described in the current 

edi  on of NFPA 211 Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances.  Any reduc  on of tested 
clearances must be approved by the local Authority Having Jurisdic  on (AHJ).

C

 P

 R

• Before connec  ng the wood heater to a factory-built or masonry chimney, have the chimney inspected to ensure that it 

is properly installed, clean, and in good repair.  Have the chimney cleaned if necessary.

•  Do not pass a chimney connector pipe through any combus  ble wall (s) or ceiling (s).  Special methods are required when 

passing a chimney through any combus  ble wall, ceiling, or roof.  Ensure that all chimney clearance requirements are met 
and all penetra  ons through combus  ble walls and/or ceilings meet manufacturer's installa  on requirements, NFPA 211, 
and/or applicable code requirements.  See 

Pages 7 & 8

 for addi  onal informa  on.

• D  

 

 

 

 

 

   

 

 

   

 

 

.

•  Use eight inch (8") (152mm) diameter (or six inch (6") (203mm) diameter with the use of a High Valley 8" to 6" adapter 

P/N: FLUCOL-86) minimum 24 MSG black steel connector pipe or pipe of a greater gauge.

•  Use three (3) #10 sheet metal screws to fasten each sec  on of connector pipe together and to secure the connector pipe 

to the 

fl

 ue collar of the wood heater.  The length of the screws should be long enough to penetrate both sec  ons of pipe 

(@ ¼") or the 

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 ue collar and pipe (@ ½") but not overly long.

•  Crimped connector pipe ends should point away from the chimney and toward the wood heater 

fl

 ue collar.

•  Connector pipe should be kept as short and straight as possible.  Extra pipe and extra elbows can impede the 

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 ow of 

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 ue 

gasses and may cool the 

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 ue gasses to a point that nega  vely a

 ects dra  .

F

 W

 H

 I

Summary of Contents for 2500

Page 1: ...ou if you are required to obtain a permit before installa on Failure to follow these instrucƟons can result in property damage bodily injury or even death Owner s Manual Safety Installa on Opera on Maintenance Guidelines INSTALLER Leave this manual with the individual s responsible for opera ng this wood heater OPERATOR The Owner s Manual contains important safety opera ng and maintenance informa ...

Page 2: ...al remains Salt water dri wood or other previously salt water saturated materials Unseasoned wood or Paper products cardboard plywood or par cleboard The prohibi on against burning these ma terials does not prohibit the use of fire starters made from paper cardboard saw dust wax and similar substances for the purpose of star ng a fire in an affected wood heater Burning these materials may result in...

Page 3: ...rtant safety no ces and informa on may be repeated a number of mes The repe on is inten onal in an effort to reinforce safety instruc ons and to place them in context U S EPA E S T I P 2 G S I S P Page 4 I P P 5 C P P 6 C R G P 7 C C T D P 8 M 2500 F S C P 9 P I A P 10 F W H I P 11 F W H C C P 12 M 2500 M F I P 13 F I D S I P 14 P O A P 15 M 2500 F C P 15 O G P 16 17 T I P 18 C I T I P 19 C C R C P...

Page 4: ...ese or other flammable liquids near a wood heater could cause a fire DO NOT BURN GARBAGE OR FLAMMABLE FLU IDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Cord wood is the only fuel approved for use in this wood heater DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT A WOOD HEATER TO OR USE IN CONJUNCTION WITH ANY AIR DISTRI BUTION DUCTWORK UNLESS SPECIFICALLY APPROV...

Page 5: ...number would depend on the size and layout of the home Installing your wood heater in an uninsulated basement is not recommended Much of the heat produced will be lost to the uninsulated walls of the basement Never cut holes or vents in a ceiling floor in an a empt to get warm air to rise to the rooms above You will be compromising a firebreak in your home and could should a fire ensue jeopardize ...

Page 6: ...flue of the Model 2500 and can be an acceptable op on assuming that the masonry chimney provides adequate dra The cross sec onal area of an 8 round flue is 50 sq in Area πr2 or A π42 or A 3 14 X 16 where Pi 3 1416 The cross sec onal area of an 8 square masonry flue le is 64 sq in However masonry chimneys commonly have 8 x 12 96 sq in or even 12 x 12 144 sq in flue les which would be two 2X to thre...

Page 7: ...ges roof flashings chimney caps etc must be installed exactly to the manufacturer s instructions Installation specification and clearances may vary from manufacturer to manufacturer and must be carefully adhered to according to the individual manufacturer s instructions If a new masonry chimney is to be constructed the use of a professional masonry contractor is strongly recommended Specialized kn...

Page 8: ...s bles by a minimum of 6 inches 152mm of glass fiber insula on Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge 0 024 inch 0 61mm in thickness Supports shall be securely fastened to wall surfaces on all sides and shall be sized to fit and hold chimney sec on Fasteners used to secure chimney sec on shall not penetrate chimney flue liner Solid insulated list...

Page 9: ...L 1618 Type 2 R 0 45 3 8 Asbestos Millboard or Equivalent with k 0 84 NOTE Clearances to combus ble materials may be reduced using shielding methods as described in the current edi on of NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances Any reduc on of clearances must be approved by the local Authority Having Jurisdic on M 2500 F S C M 2500 L M 2500 P Model 2500 Ove...

Page 10: ...aler has the material handling equipment and experience to handle the weight of the Model 2500 Laying the Model 2500 on its back to install the legs is not recommended Leg breakage can occur as the assembled wood heater is being pped upright If you opt for this method remove the firebricks that line the firebox before pping the body Carefully li the body onto sturdy blocks or jacks capable of supp...

Page 11: ...c on and allow final posi oning of the wood heater Remove the cardboard before ligh ng the first fire in the wood heater The wood heater should be centered on the chimney if possible to allow for the shortest and most direct connec on The wood heater does not necessarily need to be centered on the floor protec on as long as the minimum side protec on requirement 8 is met An asymmetrical installa o...

Page 12: ...ctly under the chimney pipe if possible All Clearances to combus bles must be maintained Confirm that any ceiling support roof support fire stops insula on shields etc are installed cor rectly and match the brand of Type HT 2100 chim ney being used If the wood heater must be offset from the chim ney opening use 15 or 45 pipe elbows to make correc ons for the offset Crimped connector pipe ends must p...

Page 13: ... nector installa on Ovalized connector pipe is available to fit through the damper opening and stainless steel damper adapter kits are available to seal the damper opening Save the damper plate and all parts If the insert is removed in the future the fireplace can be returned to working order Use only liner materials listed to appropriate UL standards and carefully follow all instruc ons provided ...

Page 14: ...ound Remove the paper tape and adhere the gaske ng to the inside surface of the flanges facing the Insert body Start the four pressure screws into the tabs in the Surround Do not let the cap screw threads project through the tabs to prevent marring the Model 2500 Insert finish Check that the Insert is centered side to side in the fireplace open ing The front edge of the Insert top should be no mor...

Page 15: ...rning wood heater Thermal shock could break the ceramic glass exacerbat ing the problem Hot steam could increase the risk of burns or scalding ALWAYS USE SAFE BURNING PRACTICES B S W F O This wood heater is designed and approved for the burn ing of cord wood fuel only Never burn any type of coal in this heater Burning any type of fuel other than cord wood in this wood heater is against all safety ...

Page 16: ...seems uncontrollable consult your dealer A hand damper installed in the connector pipe will allow for manual control under high dra condi ons CAUTION Before ligh ng your cataly c equipped wood heater please read and or re read the safety informa on on Pages 2 4 15 and elsewhere throughout this man ual Ensure that the wood heater has been installed accord ing to the instruc ons given in this manual...

Page 17: ...cial vacuums equipped with heat resistant filters and designed for ash clean up and removal are available through your dealer S O The amount and density of smoke com ing from the chimney is a visual indicator of how cleanly the wood heater is burning Develop a habit of checking the smoke opacity regularly and at various stages of combus on With experience a quick glance can confirm proper op era o...

Page 18: ...rding to the guidelines on Page 16 17 You must develop and use good wood burning habits always open the Bypass Damper and Air Controls before opening the Loading Door and always open the Loading Door slowly to avoid pulling smoke from the firebox into the home A modern wood heater properly installed and connected to a good chimney which provides adequate dra should not leak smoke into the home Air...

Page 19: ... on the probe is normal and does not affect the performance of the thermometer If you do choose to clean the probe stove glass cleaner made for dissolving creosote on ceramic glass should be used to gently wipe the probe C T The cataly c combustor technology used in the Model 2500 is similar in many ways to the cata ly c converters used on automobiles equipped with internal combus on engines Both u...

Page 20: ...pt to remove the combustors from the housing at this stage Make a careful visual inspec on of the cataly c combustors Ash and soot residue on the combustors is normal and it can be gently removed with a so paint brush and or a vacuum cleaner with a so brush a achment With the loose ash removed con nue to inspect the cataly c combustor elements If only normal ash and soot accumula on are observed f...

Page 21: ...s fallen out of the combustor F I Flame impingement occurs when open flame penetrates the cataly c combustors The Cataly c Combustor Housing is designed to minimize flame impingement by shielding the combustors from open flame S ll if the firebox is overloaded with wood and a roaring fire is established strong dra can suck flames into the combustor P S Aggressive cleaning with s ff brushes or hard ...

Page 22: ...move the hinge pins and set them aside Lay the Loading Door face down on a well padded work surface Allow the Door Handle to hang over the edge of the table Remove the eight 8 screws and retainer clips Wearing gloves remove any remaining pieces of ceramic Place the replacement ceramic glass on a clean sec on of the pad ded work area Remove a short sec on of the paper backing that covers the gas ke...

Page 23: ...turn the blower on and off automa cally based on tem perature and a Toggle Switch that allows the operator to choose between automa c and manual on off control P C The Power Cord is pre wired to exit the le side of the Convec on Blower Cover The Power Cord can be rerouted to exit on the right side of the Cover if a power outlet is more readily available on the right side of the installa on If you ar...

Page 24: ...e 9 months for so woods and up to 24 months for hard woods to air dry thoroughly C Clean efficient combus on in your wood heater depends on burning well seasoned good quality fuel Buying seasoned wood in the burning season is ex pensive and o en disappoin ng The best advice is to get green wood in early spring and air dry it yourself If you don t cut your own wood find a reputable reliable wood sell...

Page 25: ...18 the Standard for Wall Protectors Floor Protectors and Hearth Extensions was adopted as a standard in 2011 UL 1618 categorizes floor and wall protectors as Type 1 or Type 2 protec on A seemingly minor change in UL 1618 calls for the actual thermal proper es of floor protec on to be speci fied in R value in place of k value In fact that change makes it one step simpler to calculate thermal protec...

Page 26: ... of corrosive fuel etc Damage caused by unauthorized modifica on use or repair Damage caused by the use of non High Valley spare parts or accessories Damage caused by lack of regular maintenance and cleaning by the owner as outlined in the Opera ng Instruc ons or due to negligence or carelessness Damage caused by misuse accident neglect or willful abuse of the product Damage caused by the use of a...

Page 27: ...csimile of the Safety Label which is a ached to the back of your Model 2500 is provided for the convenience of the owner the Authority Having Jurisdic on or any other inspector who wishes to verify the contents of the label In some installa ons the label is not easily accessible Please record the serial number off the original label for your records ...

Page 28: ...H V S S 185 Highway 201 Abbeville SC 29620 www highvalleystoves com HL2550 Rev 05 2015 NOTES ...

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