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Herrtronic AD Series Installation, Operation and Service Manual

NON-FAULT ACTIVATED PROBLEMS – CONT’D:

Problem / Symptom

Reason - Correction

Check cylinder full interface connections.  Make sure terminal
Check cylinder connections (See Figure #11)
Check items in next troubleshooting tip concerning foaming.

Unit turned on. Unit cycles properly for short period of time.  Then it
stops in the middle of a fill cycle and won’t reset until boiling stops.

Check amperage between cylinder full electrode and cylinder full
interface terminal #1.  If it is greater than 7.0 mA AC, take a fill water
sample and consult the factory.

Check drain valve and insure that water drains freely. If necessary,
clean or replace valve if defective.
Check water supply. If it is commercially softened, either increase the
drain threshold (R18) to 92% or reconnect the unit to raw water.  Drain
and restart the unit.  If the unit is connected to a hot water line,
reconnect to the cold water line.
If steam line is hard copper, drain cylinder and test unit operation
disconnected from steam line to insure flux from solder joints is not
causing foaming.

Water “foaming” inside the cylinder.

Observe the fill tee(GT-120). If water is going down the overflow and
the water level is low:

 

Check to insure that static pressure in the duct is not forcing
water down the overflow instead of allowing water to enter the
cylinder.

 

Adjust the fill metering valve to regulate the water flow to the
cylinder. ( Figure 9)

 

Unit filling slower or at the same rate as it is boiling off, causing
over concentration and foaming.  Fill rate must be increased.
Open metering valve.

 

If the fill valve is already fully open, get a water analysis and
consult the factory.

Check cylinder wiring (See Figure #11)
Check wiring of cylinder full interface.
If more than 1.9 mA AC is passing between the cylinder full electrode
and interface terminal #1, and when placing multimeter between
terminal #3 and ground yields approximately negative 11 VDC,
replace the interface.
Replace the circuit board.

Cylinder fills and overflows

Consult the factory after obtaining a water analysis
Use the “On-Off Drain” switch to drain the cylinder.  Turn the capacity
adjustment pot(R39) on the main circuit board to 80% and restart the
humidifier.
Check the drain valve and clean or replace if necessary.

Unit turned on, fills to full amp draw, stops filling, and after a delay, the
circuit breaker trips and the service light comes on.

If the drain valve doesn’t come on before the service light illuminates,
replace the main circuit board.

Unit cycle “on” and “off” rapidly

Check location and setting of high limit humidistat
Check for loose connections
Fill tube out of fill tee
Steam cylinder out of drain cup

Cabinet leaks

Cabinet drain backing up, kink in drain line

Summary of Contents for Herrtronic AD

Page 1: ...lation Operation Service OWNER S MANUAL The AD Series Humidifiers represent the latest in humidification technology Please read these instructions carefully for trouble free operation and to get the m...

Page 2: ...II INSTALLATION INSTRUCTIONS Mounting 7 Plumbing 7 Supply Power 8 Steam Distribution 8 9 Control Circuit Connections 10 SECTION IV OPERATING INSTRUCTIONS Start Up Instructions 11 Check List 12 Mainten...

Page 3: ...nerating humidifiers contains a plastic steam generating cylinder which is to be considered a routinely disposable part to be changed at regular maintenance intervals at the user s expense This steam...

Page 4: ...cycle time opens the fill valve to replenish the water level until the capacity set point output is achieved As the mineral concentration in the water increases the water conductivity also increases...

Page 5: ...ge 50 100 Preset at 100 Low Drain Threshold Range 50 100 Preset setting varies by unit Cycle Time Range 60 300 Sec Preset setting varies by unit Faults Overcurrent 120 of Rated Current System Shutdown...

Page 6: ...ould be no obstructions within the first three feet down steam of the humidifier as shown in Figure 2 If the blower operates intermittently Auto an air proving switch should be provided to assure blow...

Page 7: ...uency 50 60 HZ Supply Water Pressure 20 psi I 00 psi Supply Water Temperature 40 F I 00 F Supply Water Conductivity 70 1 000 micromho Four lag bolts 2 5 16 and 2 1 4 are supplied with the AD Series wh...

Page 8: ...insulated copper pipe if the length of run exceeds twenty feet c Keep the total run of copper pipe under thirty feet since the actual capacity of the humidifier can be reduced by up to 15 and the incr...

Page 9: ...Herrtronic AD Series Installation Operation and Service Manual...

Page 10: ...ircuits are to be connected to the humidifier using the 12 pole control terminal strip located in the low voltage electrical compartment The terminal strip is accessed through the front door or the el...

Page 11: ...mperage reaches the data plate maximum and the fill solenoid turns off 10 If after installing jumper wires on ADS unit or if any ADM unit fails to reach 75 of output follow instructions in Troubleshoo...

Page 12: ...resentative or the factory and the checklist has not been accurately completed additional charges will be required by the individual s representing Herrmidifier If the visit uncovers a component malfu...

Page 13: ...nder 1 Drain cylinder completely using the Manual Drain Switch 2 Turn off power to the unit Disconnect electrode power wires and cylinder full electrode wire from tank 3 Remove tank and replace with n...

Page 14: ...ew hours of operation See start up note on jumper wire installation Foaming condition exists Flush and fill that steam cylinder several times and restart If it persists you must filter or treat the wa...

Page 15: ...ctor coil from circuit and repeat If 24 VAC fuses don t blow replace contactor Remove fill solenoid from circuit If fuses remain intact replace the fill solenoid coil Main 24 VAC fuses blow after humi...

Page 16: ...duct is not forcing water down the overflow instead of allowing water to enter the cylinder Adjust the fill metering valve to regulate the water flow to the cylinder Figure 9 Unit filling slower or a...

Page 17: ...Herrtronic AD Series Installation Operation and Service Manual...

Page 18: ...Item NO Description Steam Cylinder Assemblies ADS EST 1002 4 1 Single Phase 5 62 hr EST 1002 6 1 Three Phase 5 62 hr EST 1002 6 2 Three Phase 60 125 hr Parts List Item No Description Steam Cylinder As...

Page 19: ...Herrtronic AD Series Installation Operation and Service Manual...

Page 20: ...Herrtronic AD Series Installation Operation and Service Manual...

Page 21: ...Herrtronic AD Series Installation Operation and Service Manual...

Page 22: ...Herrtronic AD Series Installation Operation and Service Manual...

Page 23: ...Herrtronic AD Series Installation Operation and Service Manual...

Page 24: ...tion and Service Manual Corporate Office 101 McNeill Road Sanford NC 27330 Phone 800 884 0002 Fax 919 777 6300 www herrmidifier com email herrsales trioninc com Part No 156573 2003 Trion Inc Effective...

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