HEROSE 15C01 Operating Instructions Manual Download Page 13

Operating instructions 

herose.com 

 

Operation 

6.1 

Prior to start-up 

  Check the following points prior to start-up: 

  All assembly and installation work are completed. 

  If fitted: Remove transport lock before start-up. 

  The safety guards are in place. 

  Compare the material, pressure, temperature and installation position with the layout plan for 

the pipework system. 

  Dirt and residues have been removed from the pipeline and valve in order to prevent leaks. 

Maintenance and service  

7.1 

Safety during cleaning 

  Take note of the specifications in the safety data sheet and the general occupational health and 

safety rules if degreasers are used for process-related reasons for the cleaning of bearing parts, 
fittings and other precision parts. 

7.2 

Maintenance 

The maintenance intervals must be defined by the user according to the operating conditions. 
The recommendations for the functional checking of the valves are to be taken from section 7.2.1 
"Inspection and maintenance intervals" in these operating instructions. 

7.2.1 

Inspection and maintenance intervals 

Recommended intervals 

Description 

Interval 

Scope 

Inspection 

  During start-up 

  Visual inspection 

  of the valve for damage; 

  of the marking for legibility; 

  Installation position; 

  Leak-tightness  

  at the gland packing; 

  between bonnet and body; 

  of the valve seat; 

  Test of the opening and closing 

function of the valve. 

Functional testing 

  annually 

  Test of the opening and closing 

function of the valve(s), including 
visual inspection. 

External inspection 

  Every 2 years 

  Check of function and leak-

tightness including visual check.  

Internal inspection 

  Every 5 years 

  Replacement of all sealing 

elements, including a function and 
leak test as well as a visual 
inspection. 

Hydraulic testing 

  Every 10 years 

  Replacement of all sealing 

elements, including a function, leak 
and pressure test as well as an 
inspection. 

 

Summary of Contents for 15C01

Page 1: ...HEROSE GMBH ARMATUREN UND METALLE Operating instructions 3 piece ball valve...

Page 2: ......

Page 3: ...ermany Phone 49 4531 509 0 Fax 49 4531 509 120 E mail info herose com Web www herose com 1st issue 06 2019 The transmission or duplication of this document and the use or communication of its content...

Page 4: ...I Phone 49 4531 509 0 Table of contents 1 About these instructions 1 2 Safety 1 3 Transport and storage 4 4 Description of the ball valve 4 5 Assembly 7 6 Operation 9 7 Maintenance and service 9 8 Dis...

Page 5: ...operating instructions The ball valve is suitable for the media listed in these operating instructions see section 4 5 Media Operating conditions and applications deviating from these require the appr...

Page 6: ...dia Safety gloves Eye protection Ear protection Wear the specified personal protective equipment for all work on the ball valve 2 5 Additional equipment and spare parts Additional equipment and spare...

Page 7: ...NOTICE Impermissible stresses arising from operating conditions and extensions added structures Leakage or rupture of the valve body Provide suitable support Additional loads such as traffic wind or...

Page 8: ...f condensation Adhere to a storage temperature range of 20 C to 65 C 4 Description of the ball valve Refer to the respective catalogue page for further detailed information 4 1 Structure Design Non au...

Page 9: ...n or between flanges of the same pressure rating and identical flange connection The closing direction is clockwise 4 4 Operating data Valve Rated pressure Temperature Max operating pressure 15C01 PN...

Page 10: ...his case a technical service life may be assumed in accordance with the underlying product standards e g EN1626 for shut off valves and EN ISO 4126 1 for safety valves The technical service life can b...

Page 11: ...s or covers before assembly Inspect the valve for dirt and damage DO NOT install a damaged or dirty valve Avoid damaging the connections The sealing surfaces must remain clean and intact Seal the valv...

Page 12: ...e side parts Do not damage the seal Mount the bolts Tighten the bolts to the specified tightening torque in a criss cross pattern Direction of rotation clockwise Assembly sequence for the bolts Nomina...

Page 13: ...e operating conditions The recommendations for the functional checking of the valves are to be taken from section 7 2 1 Inspection and maintenance intervals in these operating instructions 7 2 1 Inspe...

Page 14: ...antity dispatch and delivery address desired method of dispatch 7 5 Returns complaints Use the Service form in case of returns complaints Contact in case of service Herose com Service Product service...

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