HERO MotoCorp XPULSE 200T Owner'S Manual Download

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OWNERSHIP RECORD AND DATA

VIN

AUTHORISED DISTRIBUTOR/DEALER NAME

ADDRESS

AUTHORISED DISTRIBUTOR/DEALER

STAMP AND SIGNATURE

Hero MotoCorp Ltd.

Summary of Contents for MotoCorp XPULSE 200T

Page 1: ...yinnature Authorised Distributor or dealer s of the Distributor Dealer will be glad to provide you furtherinformationorassistanceandtohandleyourfutureserviceneeds Thank you for selecting a Hero MotoCo...

Page 2: ...THE TIME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESSOFTHESAMEISNOTUNDERTAKENORGUARANTEED Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE A...

Page 3: ...ND WASHING THE VEHICLE 38 MAINTENANCE SCHEDULE 40 ENGINE OIL 43 SPARK PLUG INSPECTION 43 BRAKES 56 MAIN SIDE STAND LUBRICATION 61 CARBURETOR 48 OIL FILTER SCREEN CENTRIFUGAL FILTER VALVE CLEARANCE ADJ...

Page 4: ......

Page 5: ...Check Digit Engine No MC20AE MC20AE Engine Description Year of Manufacturing Assembly Plant Month of Manufacturing Serial Number VINandEngineNo mayberequired Duringregistrationofthevehicle Fordealing...

Page 6: ...n lamp 2 Front right turn signal lamp 4 Headlamp Low Beam 8 Leg guard 5 Left position lamp 6 Front left turn signal lamp 7 Headlamp High Beam 8 1 Accessories and features shown may not be part of stan...

Page 7: ...ignal lamp 1 Rear fender 3 Tail stop lamp 4 Licence plate lamp 5 Right rear turn signal lamp 6 Rear reflex reflector 7 Rear brake fluid reservoir 2 3 Accessories and features shown may not be part of...

Page 8: ...ithkey 4 Hornswitch 5 Turnsignalswitch 8 LCD panel of Meter console Refer instruments and indicators page 15 for fuel gauge speedometer and other features of console 13 Mode M andSet S buttons 18 Thro...

Page 9: ...Saree guard 8 Side stand 7 Main stand 11 Rear grip 9 Pillion foot rest 12 Seat lock 15 Side stand switch 14 Battery compartment inside 13 Left side cover 16 Air suction valve inside LEFT SIDE VIEW Ac...

Page 10: ...y 3 Kick starter pedal 9 Tool kit compartment inside 10 Fuse box inside 11 USB charger compartment inside 14 Exhaust muffler 15 Rear disc 13 Rear caliper assembly 12 Air cleaner assembly inside RIGHT...

Page 11: ...ratio Displacement Spark plug Spark plug gap Valve clearance Idle speed Front suspension 1200 ml at disassembly and 1070 ml at draining 13 0 litres 2 0 litres Usable 340 cc Per leg DoT 4 DoT 3 13 5 kW...

Page 12: ...9583 23 24 12V 4 Ah ETZ 5 MF Battery 110 W 5000 rpm 12V 5 6W 9 3W LED 12V 0 2 2 1W LED 12V 10Wx4 nos MFR Amber bulb clear lens LED LED 12V 0 9W LED LEDx2 nos LED LCD display 12V 5W LED 20A 15A 10A 10A...

Page 13: ...ormation in the Owner s Manuals that are still with them _______________________________________________________ _______________________________________________________ NAME __________________________...

Page 14: ...lf when you ride You will find many helpful recommendations through out this manual Following are a few that we consider mostimportant Makeyourselfeasilyvisible Riding under the influence of alcohol o...

Page 15: ...ye protection boots gloves long pants and a long sleeve shirt or jacket whenever you ride Take care of loose hanging clothes while solo pillion riding Although complete protection is not possible wear...

Page 16: ...ggested to go through the do s dont s of ABS page 36 and practice your ABS vehicle initially in low traffic condition unless you are thoroughly familiar with your vehicle and its controls Do not panic...

Page 17: ...heck Genuine engine oil Hero 4T Plus SAE 10W 30 SL grade JASO MA2 engine oil recommended by Hero MotoCorp and make sure you change it every 6000 km with top upevery3000kilometres tokeeptheenginefitand...

Page 18: ...orn tail stop lamp fuel gauge pass lamp position lamp neutralindicatorwillbefunctional Key cannot be removed Engine cannot be started and no electrical systemwillbefunctional Key can be removed Steeri...

Page 19: ...below INSTRUMENTS AND INDICATORS 15 This indicator normally comes on for approx 1 8 seconds whentheignitionswitchisturned ON thenkeeps blinking until the vehicle attains speed of 5 km h If there is a...

Page 20: ...gnitionswitchisturned ON page20 Gear indicator Displays the selected gear while riding page 21 16 Indicates approximate fuel available in the form of digital segments The digital segments 11a will swi...

Page 21: ...te To adjustthetime proceedasfollows Turntheignitionswitch ON Press and hold set button 2 and mode button 3 simultaneously for more than 2 seconds The clock will be set in the adjust modewiththehour s...

Page 22: ...rs Triptime timetakentocompleteatrip Date itshowsthecurrentdate Distance distancecoveredinatrip 241 6 km Avg 45 1 km h Time 1h 06m Trip 1 30 Aug x 000 I F F F E E E km h RPM Gear ODO ODO ODO km 0 0 0...

Page 23: ...8 9 9 9 IO IO IO II II II 241 6 km Avg 45 1 km h Time 1h 06m Trip 1 Year 2021 Year2018 5 4 3 Mode button 4 Set button 5 Date display 01 Jan x 000 I F F F E E E km h RPM Gear ODO ODO ODO km 0 0 0 I I...

Page 24: ...Distributor Dealerforservice The indicator shall start blinking when the vehicle covers kilometers as specified in the maintenance schedule The indicator will keep on blinking throughout the kilometer...

Page 25: ...3 Shift up indicator x 000 I F F F E E E km h RPM Gear ODO ODO ODO km 0 0 0 I I I 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 IO IO IO II II II Eco 3 M S Eco M S Eco x 000 I F F F E E E km h RPM G...

Page 26: ...lication toaccess d Make managephonecalls e Phonecalllogsonyourdevice b Photos media files a Device s location if GPS is not enabled in yourdevice c Contacts Now select GET STARTED 2 to proceed Applic...

Page 27: ...date your name 7 if required and select either save and connect 8 or connect 9 toproceed 2 Get started 3 Accept terms and condition 6 Select your device Xyz 6 Xyz SAVE AND CONNECT CONNECT 7 Select you...

Page 28: ...airing process then meter console will display Not found 12 below bluetooth symbol Repeat the above steps and keep your smartphone closer to the vehicle to reconnect After successful connection the ap...

Page 29: ...RPM Gear ODO ODO ODO km 0 0 0 I I I 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 IO IO IO II II II M S Vijay Calling Call If the number is not saved in your device by name or your device is an iOS...

Page 30: ...I I I 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 IO IO IO II II II M S 2 Unknown Calling Call 1 Low battery alert x 000 I F F F E E E km h RPM Gear ODO ODO ODO km 0 0 0 I I I 2 2 2 3 3 3 4 4 4 5...

Page 31: ...d ingear Presstheswitchtooperatethehorn 3 To apply bystarter pull the knob 4 towards therider 3 Hornswitch 4 Bystarterknob 1 Electricstarterswitch Ensurestarterswitch isoperatedwhenthe 1 vehicle trans...

Page 32: ...he engine during emergency Vehicle tip over throttle cable stuck etc The switch should normally remain in ON position During emergency put the switch to OFF position 2 Enginestopswitch 1 ABS indicator...

Page 33: ...teps please visityourAuthorisedDistributor Dealer Ensure that adequate care should be taken whilecleaningthesidestandswitch CAUTION 2 Side stand switch 3 Side stand spring A side stand switch 2 is pro...

Page 34: ...unlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to ultra violetrays WARNING Petrol is extremely flammable and is explosive under certain conditions Refill i...

Page 35: ...noreserve Donotkeepthefuelvalvebetween ON and OFF position while driving since thismaydrainreservefuelfromthetank SEATLOCK Operation Insert the ignition key 1 and turn is clockwise to unlock the seat...

Page 36: ...SBcharger Any personal belongings have to be removed beforewaterwashingtoavoiddamage Always keep the USB port cap closed after use to prevent dust or water entry during rains waterwash Do not direct w...

Page 37: ...inginallsteeringpositions page51 Front brake Check for correct brake fluid levelinmastercylinder reservoir page56 Rear brake Check for correct brake fluid levelinthereservoir page57 ABS indicator Chec...

Page 38: ...etransmissiontoneutralbeforekickstarting To start the engine in any gear position using the electric starter press the clutch lever and pushthestarterswitch Never attempt to kick start while vehicle i...

Page 39: ...This sequence is repeated progressively to rd th th shiftto3 4 and5 gear If the engine fails to start after repeated attempts itmaybefloodedwithexcessfuel To clear a flooded engine turn the ignition s...

Page 40: ...t brake ABS will come into picture and based on the input from wheel speed sensor HECU will modulate the pressure at front caliper thus avoiding wheel to lock and in turn resulting safestopofthevehicl...

Page 41: ...icle These conditions are normal and indicatesthatABSisworking PARKING After stopping the vehicle shift the transmission to neutral turn the fuel valve OFF turn the ignition switch OFF park the vehicl...

Page 42: ...s involved in a crash be sure your Authorised Distributor Dealer inspects all major parts evenifyouareabletomakesomerepairs MAINTENANCE To help you take proper care of your vehicle the following pages...

Page 43: ...ructed to do so To help prevent the vehicle from falling over park it on a firm level surface on the mainstand Remember that your Authorised Distributor Dealer knows your vehicle best and is fully equ...

Page 44: ...nspect rear suspension mounting bushes play replace rear shock absorber if necessary Note 11 Inspect the canister hoses for deterioration damage or loose connections and canisterforcracksorotherdamage...

Page 45: ...h 9 th 10 th 11 Next 90 Next 90 Next 90 Next 90 Next 90 18000 18500 21000 21500 24000 24500 27000 27500 30000 30500 Air Cleaner Element Spark Plug Valve Clearance Engine Oil Engine Oil Strainer Screen...

Page 46: ...t 90 Next 90 th 7 th 8 th 9 th 10 th 11 Next 90 Next 90 Next 90 Next 90 Next 90 18000 18500 21000 21500 24000 24500 27000 27500 30000 30500 I I I I I I I I I I I I I I I I I I I I I I I I I I Nut Bolt...

Page 47: ...e electrode should not be eroded Discard the spark plug if there is apparent wear or if the insulator is crackedorchipped Make sure that the spark plug gap is 0 8 0 9 mm using a wire type feeler gauge...

Page 48: ...irculation inspection Waitafewminuteuntiltheoilsettlesdown Remove the bash plate bolts 1 and bash plate 2 Top up process Engineoillevelinspection Check engine oil level each day before operatingtheveh...

Page 49: ...ugfouling lossinperformance Engine oil is a major factor affecting the performance and service life of the engine Non detergent vegetable or castor based racingoilsarenotrecommended 45 After the oil h...

Page 50: ...th gasket right crankcase cover and connect the clutch cable Install the pillion step holder bracket kick stopper kick start pedal exhaustmufflerandbashplate Fill the crankcase with clean engine oil a...

Page 51: ...replacement may be necessary Removetherightsidecoverscrews 1 side cover 2 by releasing the lug from the grommet 3 and slide as per the direction toreleasetabfromtheslot 4 47 Remove the air cleaner cov...

Page 52: ...stop screw 1 Start the engine and let it idle for few minutes IDLESPEED 1400 100RPM CAUTION wet paper pleated Never wash or clean the type filter Replace filter element once in every15000km Replace it...

Page 53: ...the piston is at top dead center and both the inlet andexhaustvalvesareclosed piston is in compression stroke If they are tight the valves are open rotate the flywheel 360 anticlockwise and realign th...

Page 54: ...ock nut 8 and turning the adjusting After tightening the lock nut check the clearanceagain Installation is in the reverse order of removal screw until there is a slight drag on the feeler gauge CLUTCH...

Page 55: ...ld start smoothlyandaccelerate Checkforclutchcablerouting Check at full left and full right steering positions Inspect the condition of the throttle cable from the throttle grip down to the carburetor...

Page 56: ...the drive chain slack Repeat this procedure several times Drive chain slack should remain constant 20 25 mm If the chain is slack only in certain sections some links are kinked or binding Binding and...

Page 57: ...dormissingO rings Damagedrollers Kinkedorbindinglinks Sprockets Excessivelywornteeth If the drive chain or sprockets are excessively wornordamaged theyshouldbereplaced Excessivewear If the drive chain...

Page 58: ...adjusting nut 4 in an equal number of turns until the correct drive chain Alignthechainadjusterindexmark 5 with the rear edge 6 of the adjusting slots on bothsidesoftheswingarmequally slack is obtaine...

Page 59: ...the one recommended for use on an NOTE Excessive lubricant if not wiped off will aid in accumulation of dust sand and dirt on the drive chain increasing its wear and will also be sprayed on the vehic...

Page 60: ...radually due to piston movement to compensate pad wear If the level decreases abruptly check for the leakages in the brake system and consult your AuthorisedDistributor Dealer NOTE Always use recommen...

Page 61: ...rity of usage type of riding road conditions Generally the pads will wear faster on wet dirty roads Inspect the pads at each regular maintenanceinterval Frontbrake Check the brake pads for wear by exa...

Page 62: ...rk up and down vigorously The suspension action shouldbesmoothandthereshouldbenooil leakage Front and rear suspension inspection SUSPENSION Rear mono shock absorber adjustment can be madeaccordingtoth...

Page 63: ...ground Refertothesafetyprecautionson page39 Remove the wheel speed sensor bolt 1 fromrightforkleganddisconnectthewheel speedsensor 2 WHEEL Removal Remove the front axle nut 3 remove the axle 4 andwhe...

Page 64: ...ke several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely Removal Support the vehicle securely on the main stand and raise...

Page 65: ...pads Tilt the vehicle and position the rear wheel betweentheswingarm Adjustthedrivechainslack page52 Installtheindicatorplate 6 andtightenthe rearaxlenut 7 tothespecifiedtorque MAIN SIDE STAND LUBRICA...

Page 66: ...handling and are more likely tofailfrombeingoverheated Under inflated tyres can also cause wheel damageinrockyterrain Over inflated tyres make your vehicle ride harshly are more prone to damage from...

Page 67: ...e walls forwear damage foreignobjects Cuts splits or cracks in the tyre Replace the tyreifyoucanseefabricorcord Excessivetreadwear Carefully inspect the tyres for any damage ifthevehiclehitsapotholeor...

Page 68: ...e is punctured or damaged you should replace it not repair it As mentioned below a tyre that is repaired either temporarily or permanently will have lower speed and performancelimitsthananewtyre The t...

Page 69: ...ightenedtocorrecttorquevalues This symbol on the battery means the old battery must be returned to your Authorised Distributor Dealer as it mustbetreatedasrecyclablematerial Battery is a maintenance f...

Page 70: ...grommet 3 and slide the cover as per the directiontoreleasetabfromtheslot 4 Removetheseat page31 Battery storage Ensure the battery leads are properly connected to the battery terminals during instal...

Page 71: ...cle without a charged battery it can cause fusing of the bulbs and permanent damage tocertainelectricalcomponents Starter magnetic switch 4 Location Inside left side cover below the startermagneticswi...

Page 72: ...brake pedal is depressed Turn the adjusting nut in direction A to advance switch timing or in direction B to retardswitchtiming Headlamp is factory pre set However in case of adjustment required plea...

Page 73: ...al reactions to convert CO and HC in the exhausttoCO andH O watervapour 2 2 Always use unleaded petrol Even a small amount of leaded petrol can contaminate the catalyst metals making the catalytic con...

Page 74: ...1 Canister This vehicle is equipped with an evaporative emission control system to meet emission standards During warm weather the petrol vapours which contain HC evaporates easily into the atmospher...

Page 75: ...per electrode gap Replace spark plug adjust spark plug gap 0 8 0 9 mm Loose contact Check for poorly connected or loose spark plug wire Secure properly 1 STARTING TROUBLE ENGINE DOES NOT START OFF pos...

Page 76: ...ong wattage Replace fuse Weak Fused Feeble Horn Sound or No Light Replace bulbs 4 ELECTRICAL SYSTEM OK Check connections Loose Secure connections Consult Authorised Distributor Dealer Consult Authoris...

Page 77: ...wnavigationsignswhenyourvehicleisinnavigationmodewithyoursmartphone 73 Wrong way Turn Slight Right Turn Sharp Left Keep Right Ferry Round About Left Round About Right U Turn Left U Turn Right Fork Lef...

Page 78: ...PULSE 200T Vehiclebearingthefollowingparticulars Engine No VIN Colour Model Allotment No Customer s Name I have been explained by the dealer about correct and safe driving habits warrantytermsandcondi...

Page 79: ...Make Sr No Sr No Sr No Thevehiclehasbeendeliveredinfactoryfreshconditionstomysatisfaction I haveunderstoodalltermsandconditionsofwarrantyandshallabidebythem Customer s Address Customer s Signature Cu...

Page 80: ...correct and safe driving habits warrantytermsandconditions serviceschedulesandmaintenancetips Key No Date of Sale DELIVERY CERTIFICATE Authorised Distributor Dealer copy AUTHORISED DISTRIBUTOR DEALER...

Page 81: ...1 Owner s Manual 3 1 Set of tools for details see below 4 Standard Accessories 5 Battery 6 Tyre Front Rear Make Make Make Sr No Sr No Sr No Thevehiclehasbeendeliveredinfactoryfreshconditionstomysatis...

Page 82: ...Value for money CONSEQUENTIAL DAMAGES ON USING NON GENUINE PARTS Clutch Plate Affects fuel efficiency Material used is inferior Damages other parts of clutch like clutch center and outerclutch Poor a...

Page 83: ...ine performance Affects fuel efficiency Frequent stalling of engine Higher emission level Poor engine performance Affects fuel efficiency Discs Drumwearout resultinginsubsequentrepaircost Rider safety...

Page 84: ...ce adjust ifnecessary t Engine oil opuporchange asperthemaintenance schedule Cleanengineoilcentrifugalfilteratfirstservicethenevery6000km Cleanengineoilstrainerscreenatfirstservicethenevery6000km 1 In...

Page 85: ...icheverisearlier 500 750 3000 3500 6000 6500 9000 9500 15000 15500 12000 12500 18000 18500 21000 21500 24000 24500 I II III IV V VI VII VIII IX 27000 27500 30000 30500 33000 33500 36000 36500 42000 42...

Page 86: ...60000 60500 63000 63500 66000 66500 72000 72500 69000 69500 XX XXI XXII XXIII XXIV XXV SERVICE RECORD SHEET To be Filled in by Supervisor Free Paid Service Km Range Date Km Reading Job Card No Author...

Page 87: ...Date Job Card No Kms Advice Authorised Distributor Dealer Sig Stamp Job Card No Completion Dt SERVICE ADVICE SHEET Normal wear and tear components replacement advice...

Page 88: ...OWNERSHIP RECORD AND DATA VIN AUTHORISED DISTRIBUTOR DEALER NAME ADDRESS AUTHORISED DISTRIBUTOR DEALER STAMP AND SIGNATURE Hero MotoCorp Ltd...

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