HERO ECO DELUXE User Manual Download Page 6 | Manualshive

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SYMBOLS

SYMBOLS

Feeler gauge

Micrometer

Cylinder bore gauge

Dial gauge

Listed in the table below are the symbols indicating instructions and other information necessary for servicing and meaning
associated with them respectively.

DEFINITION

Degreasing

Vernier caliper

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Summary of Contents for ECO DELUXE

Page 1: ...instructions before you begin and make sure you have the tools the replacement or repair parts and the skills required to perform the tasks safely and completely Protect your eyes by using proper saf...

Page 2: ...MEMO...

Page 3: ...AN be SERIOUSLY HURT if you don t followinstructions You CAN be HURT if you don t follow instructions Instructions howtoservicethisvehiclecorrectlyandsafely As you read this manual will find informati...

Page 4: ...MEMO...

Page 5: ...SEAL Replace the part s with new one s before assembly Apply oil Use engine oil unless otherwise specified Apply grease Apply silicone grease Apply moly paste Apply sealant Listed in the table below a...

Page 6: ...S Feeler gauge Micrometer Cylinder bore gauge Dial gauge Listed in the table below are the symbols indicating instructions and other information necessary for servicing and meaning associated with the...

Page 7: ...e and final drive components are disassembled and inspected coat the mating surface with a lubricant to prevent corrosion After assembling check every part for proper installation movement and operati...

Page 8: ...e crankcase The frame serial number is stamped on the right side of the steering head XXXXEFY ZXYYYYY FRONT FRONT The carburetor identification number is stamped on the carburetor body right side CARB...

Page 9: ...k capacity 9 5 liters minimum Fuel tank reserve capacity 1 5 liters usable Fork front oil capacity 163 1 75 ml Type Air cooled 4 stroke Single cylinder OHC Cylinder arrangement Single cylinder incline...

Page 10: ...SA BOSCH UR4AC Champion P RZ9HC Federal Mogul Spark plug gap 0 6 0 7 mm Fuse 7A 10A Kick start 10A 15A Electric Start Headlamp High Low 12V 35 35W Halogen bulb Trapezoidal MFR Tail lamp Stop lamp 12V...

Page 11: ...M SPECIFICATIONS Recommended engine oil Hero 4T Plus SAE 10W30 SJ Grade GRADE JASO MA MAINTENANCE Clutch lever free play 10 20 mm Drive chain slack 25 mm Cylinder compression 2 12 0 1 2 kgf cm Engine...

Page 12: ...st 5 000 5 012 5 03 Valve Stem to guide Intake 0 015 0 042 0 08 Spring free Length In Ex CYLINDER HEAD VALVES Unit mm Valve clearance in Cold Condition Camshaft cam lobe height Rocker arm Stem O D Gui...

Page 13: ...nnecting rod small end I D 13 016 13 034 13 10 Cylinder piston clearance 0 010 0 040 0 15 Connecting rod piston pin clearance 0 010 0 034 0 15 Top 0 015 0 050 0 12 2nd 0 015 0 050 0 12 Top 0 10 0 30 0...

Page 14: ...Mogul Unit mm FRONT WHEEL SUSPENSION STEERING Minimum tyre tread depth 1 0 Rider only 2 1 75 kgf cm 25 psi 2 Rider Pillion 1 75 kgf cm 25 psi Front axle run out 0 20 Radial 2 0 Axial 2 0 Fork spring...

Page 15: ...Primary coil resistance 0 72 0 88 Secondary coil resistance 17 33 20 07 K 20 C Alternator Stator coil resistance 0 2 1 2 20 C Pulse generator resistance 50 200 20 C Peak Voltage Ignition coil primary...

Page 16: ...2 6 3 2 2 6 3 2 2 6 3 2 29 29 29 29 2 Engine hanger plate bolts 3 Rear engine mounting nut 4 Bottom engine mounting bolts 5 Fixing plate bolt 6 mm 8 15 0 8 1 5 12 1 Cam chain guide bolt 8 mm 8 12 0 8...

Page 17: ...2 3 4 Rear axle nut 12 mm 6 mm 6 mm 49 59 7 8 12 7 8 12 5 0 6 0 0 8 1 2 0 8 1 2 54 10 10 Brake stopper arm nut front Brake stopper arm nut rear 5 Driven sprocket nut 8 mm 29 35 3 0 3 6 32 6 7 8 Upper...

Page 18: ...ng and sliding area Other rotating and sliding portion applicable area Oil seal lip area Ball needle bearing rolling contact area O ring whole surface Crankshaft component needle bearing of connecting...

Page 19: ...tightening nut threaded portion Rear brake cam dust seal all around IDEMITSU Auto lube 30 or Mechanic 44 Speedometer cable assembly outside of inner cable DAPHNE XLA 2 or equivalent Speedometer gear...

Page 20: ...98018 To hold fork tube seat while opening the bottom 18 Front fork dismantling tool 070HH198020 allen key bolt 19 Compressor rear shock absorber To compress spring for dismantling rear shock absorber...

Page 21: ...rankshaft threads during 53 Crankshaft pilot 070HHKRYH003 removal of flywheel 54 Magnet holder Clamp type To hold magnet while removing the lock nut 070HHKRYH004 55 Oil cooler holder cover To be used...

Page 22: ...o remove install the rear engine foundation bush 070HHKTP01 80 Front engine foundation bush remover 10x27 To remove install the front engine foundation bush 070HHKTP02 81 Drive shaft installer extensi...

Page 23: ...001 125 Timing sprocket installer To install the timing sprocket on the crankshaft 070HHK06002 126 Crankshaft bearing driver To install the crankcase bearing 070HHK06003 127 Crankshaft bearing collar...

Page 24: ...D COMB LOCK SWITCH CORD SPEEDOMETER CORD CLUTCH CABLE TURN SIGNAL SWITCH CORD FRONT BRAKE CABLE INSERT CLIP INTO HOLE OF STAY HARNESS WIRE SPEEDOMETER CABLE RIGHT TURN SIGNAL CORD LEFT TURN SIGNAL COR...

Page 25: ...LE COMBINATION LOCK SWITCH CLUTCH CABLE BAND B1 WIRE TURN SIGNAL SWITCH CORD CLUTCH SWITCH CORD START SWITCH CORD SELF TYPE ONLY FRONT STOP SWITCH CORD HARNESS WIRE BAND B1 WIRE TOP VIEW HANDLEBAR ARE...

Page 26: ...TION COIL HORN CORD IGNITION COIL CORD HARNESS WIRE START SWITCH CORD SELF TYPE ONLY SPEEDOMETER CABLE FRONT BRAKE CABLE CLUTCH CABLE THROTTLE CABLE CLUTCH CABLE FRONT RIGHT VIEW 1 20 GENERAL INFORMAT...

Page 27: ...OVER FLOW TUBE VACUUM TUBE THROTTLE SWITCH CORD IGNITION COIL CORD VE BLACK YELLOW IGNITION COIL CORD VE GREEN HORN CORD MAIN HARNESS WATER GUARD RUBBER REAR STOP SWITCH CORD ACG CORD ENGINE BREATHER...

Page 28: ...HOLE OVER FLOW TUBE STAY AIR C LOWER SHALL GO THROUGH WATER GARD HOLE CLIP RUBBER SHALL GO THROUGH WATER GUARD HOLE WATER GUARD RUBBER AIR VENT TUBE SHALL GO THROUGH WATER GARD HOLE FUEL UNIT COUPLER...

Page 29: ...SIDE BATTERY ELECTRICAL COMPONENTS CDI UNIT BATTERY CORD WIRE HARNESS REAR STOP SWITCH CORD BATTERY CORD TURN SIGNAL RELAY FUSE BOX REAR STOP SWITCH WIRE HARNESS CLUTCH CABLE 1 23 1 GENERAL INFORMATI...

Page 30: ...TAIL LIGHT CORD LEFT TURN SIGNAL CORD RIGHT TURN SIGNAL CORD TAIL LAMP VIEW 1 24 GENERAL INFORMATION...

Page 31: ...TO BE BUTTED FRAME EARTH POINT RR UNIT 1 25 1 GENERAL INFORMATION...

Page 32: ...SET GROMMET FIRMLY ACG CORD TUBE SHALL BE BUTTED TO STATOR SIDE PULSER ACG 1 26 GENERAL INFORMATION...

Page 33: ...STOP SWITCH SPRING BRAKE PEDAL COMPONENT SWING ARM BRAKE ARM STOPPER BRAKE PANEL ASSEMBLY REAR WHEEL SIDE 1 27 1 GENERAL INFORMATION...

Page 34: ...e does not react in the same way but it is toxic Hero MotoCorp Ltd utilizes lean carburetor settings as well as other systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons CRANKCASE EM...

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