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Hercules LT0892, Instruction Manual

The Hercules LT0892 Instruction Manual is a comprehensive guide for operating and maximizing the features of the LT0892 device. This manual provides step-by-step instructions, tips, and troubleshooting information. Download your free copy of the manual from our website manualshive.com to enhance your experience with the Hercules LT0892.

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Parts    List    of    Frame    Assembly

 

Parts No. 

Description 

Q’ty  Parts No. 

Description 

Q’ty 

F5901 

Spring pin 

2 

F1114 

Dividing bush   

2 

F5902 

Load roller axle 

2 

F1115 

Steering wheel bracket 

2 

F5903 

Bearing   

4 

F1116 

Locking nut 

2 

F5904 

Dividing bush 

4 

F1117 

Hexagon nut 

22 

F5905 

Frame assembly 

1 

F1118 

Control level of brake 

2 

F5906 

Type U bolt 

1 

F1119 

Steering wheel axle 

2 

F5907 

Plain washer 

2 

F1120 

Axle 

2 

F5908 

Locking nut 

2 

F1121 

Spring leaf 

2 

F5909 

Hex socket screw 

4 

F1122 

Bushing 

4 

F5910 

Small washer 

6 

F1123 

Bearing 

4 

F5911 

Nut   

4 

F1124 

Steering wheel 

2 

F5912 

Spring hoop 

2 

F1151 

Dust proof cover 

2 

F5913 

Contact casing   

1 

F5317 

Bearing 

2 

F5914 

Contact block 

1 

F5320 

Retaining ring   

2 

F5915 

Axle   

2 

F5337 

Axle   

4 

F5916 

Welded crank 

1 

F5338 

Bolt   

2 

F5917 

Slotted nut   

2 

F5339 

Hexagon nut 

4 

F5918 

Split pin 

2 

F5341 

Split ring   

4 

F5941 

Safety net   

1 

F5342 

Bolt   

2 

F116A 

Load roller, Nylon 

2 

F5343 

Chain   

2 

F1106 

Rubber cushion   

1 

F5344 

Dividing bush   

2 

F1109 

Bolt   

2 

F5345 

Retaining ring 

2 

F1110 

Spring washer 

2 

F5346 

Chain pulley 

2 

F1111 

Pressboard 

2 

F5347 

Dividing bush 

1 

F1113 

Bearing   

2 

F5348 

Chain pulley axle 

1 

F1113A  Bearing   

2 

F5349 

Chain pulley bracket 

1 

12

Summary of Contents for LT0892

Page 1: ...Instruction Manual Lateral Pallet Tilter LT0892 Note Owner Operator must read and understand this instruction manual before using the lateral pallet tilter ...

Page 2: ... Please replace the bolt with hole of Part No 138 before use 2 General specifications Model LT0892 Capacity kg 800 Pressure MPa 25 Max Fork Height mm 920 Min Fork Height mm 88 Width Overall Forks mm 540 Fork Length mm 1150 Fork Width mm 150 Fork Lateral Tilting Angle Each 20 of left and right Load Wheel Diameter mm Ø80 70 Steering Wheel Diameter mm Ø160 50 Total Length mm 1630 Total Width mm 694 T...

Page 3: ...sing the lateral tilting function the operator should stand the reverse side of the stacking area to operate the winch Pay attention to the direction of operating the winch which can not be wrong or so may result in death or damage of material 4 1 3 Avoid overloads Note the center distance of load and load is inverse ratio that is the load center is nearer to the heel of the fork the load is bigge...

Page 4: ...t position 3 The gradient shall be no more than 2 when dragging the machine 4 The operator shall be on the upper position whether upgrade or downgrade 4 2 Safety regulations 1 Never stand or walk under a raised load 2 Before lowering the forks make certain that no foreign elements can hinder the free lowering of the forks 3 The machine is designed for use on even and level floor 4 During transport...

Page 5: ...ating function during moving Use the hydraulic type oil according to the table below Temperature Oil 20 40 L HV46 Hydraulic oil 5 3 Oil change 5 3 1 Draining 1 Lower the forks to bottom position 2 Loosen the screw 1112 of filling hole in external cylinder 3 Remove the discharge valve shaft 133 and spring 135 then drain off the oil in external cylinder If remove the discharge valve body 130Q and st...

Page 6: ...he system can be bled as follows 1 Loosen the screw 1112 of the filling hole in external cylinder 2 With a certain load on the forks about 200kg pump the control lever to make the forks up to the top then open the lowering valve quickly to make the forks down to the bottom 3 Open the lowering valve keep on pumping the control lever many times then lift fork again lower again until expel the air 5 ...

Page 7: ... crank link 139M shall be dragged and make the lowering valve and hydraulic valve open completely the forks in the lowering state 3 If the forks do not lower regulate the nut H1104 and the regulating screw 140M until satisfy the needs of three state positions simultaneously 5 8 Forks height adjustment Two rollers F1207 in the upper carriage are mounted on eccentric axle F5922 turn the eccentric ax...

Page 8: ...ents and the replacement of worn parts might be necessary For the frequency of troubles causes and actions please refer to the following table NO TROUBLE CAUSE ACTION 1 The forks do not lift up Not enough hydraulic oil Discharge valve is not sealed or locked Air in the hydraulic oil Overflow valve is not sealed or out of adjustment Overload the machine seriously Pour in more oil Adjust the dischar...

Page 9: ... rod is deformed resulting from a seriously unbalanced load A part has been damaged or been deformed resulting from unbalanced load Adjust or bleed the trouble Replace the hydraulic oil applied to the low temperature Replace the rod Repair or replace component 7 The forks do not descend to the lowest height The length of lifting chain is out of adjustment Adjust the lifting chain 8 The forks do no...

Page 10: ...Hydraulic Assembly 9 ...

Page 11: ... 118 Red copper washer 2 1110 Washer 1 119 Steel needle 1 1111 Retaining ring 1 121 Spring pin 1 1112 Screw 1 129 Steel ball 1 138 Screw 1 130Q Discharge valve body 1 1114 Pressure cap 1 131 Spring 1 1115 Spring pin 1 132 O ring 1 1117 Spring 1 133 Discharge valve shaft 1 1134 O ring 1 134 Valve taper core 1 1135 Red copper washer 1 135 Spring 1 1136 Bushing 2 136 Pressure regulating screw 1 1137 ...

Page 12: ...Frame Assembly 11 ...

Page 13: ...ng 4 F5910 Small washer 6 F1123 Bearing 4 F5911 Nut 4 F1124 Steering wheel 2 F5912 Spring hoop 2 F1151 Dust proof cover 2 F5913 Contact casing 1 F5317 Bearing 2 F5914 Contact block 1 F5320 Retaining ring 2 F5915 Axle 2 F5337 Axle 4 F5916 Welded crank 1 F5338 Bolt 2 F5917 Slotted nut 2 F5339 Hexagon nut 4 F5918 Split pin 2 F5341 Split ring 4 F5941 Safety net 1 F5342 Bolt 2 F116A Load roller Nylon 2...

Page 14: ...Carriage Assembly 13 ...

Page 15: ...4 Plain washer 4 F5922 Eccentric axle 2 F5935 Bolt 4 F5923 Plastic plate 1 F5936 Fixing block 2 F5924 Screw 4 F5937 Fork assembly 1 F5925 Runner bracket 1 F5938 Screw 2 F5926 Axle 1 F5939 Spacing cover 1 F5927 Retaining ring 2 F5940 Retaining ring 4 F5928 Sliding block 1 F1129 Retaining ring 4 F5929 Parallel pin 2 F1130 Bearing 4 F5930 Screw shaft 1 F1207 Roller 4 F5931 Washer 2 14 ...

Page 16: ...ring 2 H5902 Steel wire rod 1 H1110 Bushing 1 H5903 Axle 1 H102 Spring pin 1 H5904 Spring pin 1 H103 Spading plate 1 H5905 Chain 1 H104 Spring pin 2 H5906 Guiding rod 1 H105 Spring pin 1 H1103 Nut 1 H106 Handle 1 H1104 Nut 1 H111 Steel roller 1 H1107 Steel roller axle 1 H112 Spring pin 1 H1108 Steel roller 1 15 ...

Page 17: ...Assembly list Assembly Description 5900 Hydraulic ass y B Lowering valve ass y D Hydraulic valve ass y W Safety valve ass y 16 ...

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