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© Hendor - Quality Pumps & Filters  

 

 

 

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     Info 2016715/R0

6.  Trouble shooting

       In case of problems please read the manual and particularly this page. If the problem still exists or parts should be replaced, contact us and  

       always quote serial number, pump type, running conditions and/or defect of the pump. In case of returning a pump or filter for repair always  

       send the “Security Certificate” with the shipment.

Pump problem

Possible reason - horizontal pump

Possible reason - vertical pump

No liquid flow

2-3-4-5-6-7-8-12-15-22-24-31

4-5-7-8-12-15-17-22-24-28-31

Insufficient liquid flow

1-3-6-8-10-11-13-14-15-16-18-19-20-25-28-29

8-10-13-14-15-16-18-19-20-25-28-29-30

Insufficient pressure

8-10-13-14-15-16-18-20-25-29-30

10-13-14-16-18-30-25-29-30

Rising liquid temperature

8-15-19-25

8-15-18-19

Noisy pump or excessive vibration 

1-3-6-13-14-15-20-21-22-23-28-34

9-13-14-15-16-17-21-22-23-32

Motor is overheating

13-15-16-20-21-22-23-24-25-27-28-29-30

15-16-21-22-23-24-25-27

Motor overload activated

20-25-26-28-29-30

22-25-26-29-30

Cracking/deformation

9-34-49

9-34-49

Corrosion

27-50

27-50

Filter problem

Possible reason

No or insufficient liquid flow

8-19-28-38-39-41-42-48

Leakage

39-40-49

Pressure gauge reading not correct

35-36-37-38

High dial indication on pressure gauge

8-42-48

Bad filtering result

33-42-43-45-47

Foam formation in the bath

11-31-46

System / Pipework

Liquid

1  Suction pipe too long or diameter too small

28  Liquid has crystallised

2  Air pocket in suction pipe

29  Specific gravity of liquid too high

3  Leak in suction pipe

30  Viscosity of liquid too high

4  Suction pipe or strainer blocked

31  Air / gas in liquid

5  Suction height too high

32  Abrasive particles in liquid

6  Air supply close to suction inlet

33   Colloïdal  liquid

7  Foot valve or suction pipe insufficiently submerged

34  Liquid temperature too high

8  Valve in pipework (partly) closed
9  Discharge pipe under tension
10 Leak in discharge pipe

Filter

11 Return pipe not submerged (air intake)

35  Not enough anti-freeze in chamber below pressure gauge

12 Liquid level in tank too low

36  Membrane in chamber below pressure gauge deformed/damaged
37  Pressure gauge defect

Pump

38  Filter chamber insufficiently bled

13 Impeller damaged or worn out by abrasives

39  Filter chamber not closed properly

14 Impeller out of balance

40  Filter chamber gasket damaged of deformed

15 Impeller / volute blocked by foreign matter

41  Filter element incorrectly installed

16 Wrong impeller choice (50 or 60 Hz)

42  Filter system element saturated

17 Volute not immerged sufficiently in the liquid

43  Bypass of unfiltrated liquid

18 Wrong choice of pump size

44  Filter medium is too coarse

19 Pump is running at very low flow

45  Filter material damaged or torn
46  Unwashed cartridges used (residues of wetting agents)
47  Wrong choice of filter medium

Motor

48  Wrong choice of micron rating

20 Wrong direction of rotation
21 Cooling fan blocked or loose
22 Motor bearings jammed or worn out

Material / Environment

23 Motor bearings incorrectly installed

49  Wrong choice of pump / o-ring material

24 Motor down on a phase

50   Aggressive  environment

25 Incorrect voltage
26 Thermal overload setting incorrect
27 Insufficient cleaning

Summary of Contents for D110 Series

Page 1: ...s can be electrically charged by its usage This can cause a local burn or even an injury by falling When operating the product make sure it is connected correctly Check grounding and fuses for correct operation When applying maintenance make sure the product is disconnected from the power grid and static discharged Liquids This product is intended to use in liquids of chemical nature Be aware of p...

Page 2: ... failure to ground can cause severe or fatal shock Do not ground to gas supply lines 3 Before connecting the motor check corresponding voltage of motor and power supply Incorrect connection can cause fire or serious damage to the motor and voids warranty See wiring diagram 4 Check if frequency of power supply corresponds with frequency on label of pump 5 Avoid unexpected or accidental starting of ...

Page 3: ...ed correct to the power supply and that the plumbing is fitted leakfree 1 maximum liquid level 2 normal working level 3 minimum starting level 4 pump A stops pumping 5 pump B will continue to work if it is not switched off 6 pump B stops pumping 7 bottom tank 4 1 2 Operation and maintenance At start up the pump should be checked for direction of rotation OUTSIDE the liquid see label on pump Contam...

Page 4: ...cure shaft end against rotation and remove impeller turning anti clockwise with impeller key unscrew 6 screws that are accessible for removing pump house take off pump house loosen shaft protection pipe turning anti clockwise Series D160 remove drip cover if applicable remove fan cover remove cooling fan by applying two screwdrivers remove sealing ring and locking ring turn pump upside down remove...

Page 5: ...kwise viewed from top of the motor Testing the rotation of the shaft has to be done outside the liquid running the pump backwards may loosen the impeller and damage the pump Special tools Tool For disassembly of Use Pump type Article number 1 Strap wrench Suction extension pipe Strap wrench All types 9999 000 000 037 if applicable 2 Grip Strainer if applicable Flat strainer Grip D18 9011 000 001 4...

Page 6: ...ng and NPSH calculation 4 2 2 Operation and maintenance Magnetic drive pumps How it works Driver motor and impeller driven are physically separated by a shell Pump part wet end is completely sealed and therefore isolated from plating proces Power transmission is established by magnetic force between motor shaft and impeller Bearings are lubricated and cooled by liquid itself Mechanical seal pumps ...

Page 7: ...mended maintenance schedule depends upon the nature of the fluid being pumped and the specific application If the pump is used in a clean fluid it is recommended that the pump be removed from service and examined after six months of operation or after 1500 hours of operation If the pump is used on fluids with solids high temperatures or other items that could cause accelerated wear then this initi...

Page 8: ...n of key ensure that drive magnet goes up to shaft end when using a hammer be sure motor bearings are not damaged secure hex screws Assembly mount impeller shell check for free rotation by hand put impeller into shell mind strong magnetic force place O ring and put pump casing into place outlet up mount bolts and tighten them crosswise After assembly always check for free rotation by hand Verify d...

Page 9: ...in filter chamber The maximum pressure in Hendor filter chamber should not exceed the engraved value on top of the cover plate Pressure gauge A pressure gauge is fitted on most Hendor filter chambers An anti freeze filled chamber above a membrane separates the pressure gauge from the process liquid During normal operation the filter chamber regularly should be inspected for flow dial indication on...

Page 10: ...es not take place immediately after delivery the aforementioned warranty period is extended with the duration of the transport it being understood that the warranty period in no case will be longer than 18 months from the delivery ex factory After expiry of this term any warranty becomes void Hendor is not liable and offers no warranty for defects that are not caused by manufacturing and or materi...

Page 11: ... gravity of liquid too high 3 Leak in suction pipe 30 Viscosity of liquid too high 4 Suction pipe or strainer blocked 31 Air gas in liquid 5 Suction height too high 32 Abrasive particles in liquid 6 Air supply close to suction inlet 33 Colloïdal liquid 7 Foot valve or suction pipe insufficiently submerged 34 Liquid temperature too high 8 Valve in pipework partly closed 9 Discharge pipe under tensi...

Page 12: ...6 Discharge pipe 207 Shaft protection pipe 208 Discharge elbow 209 Mounting plate 211 Electric motor 211A Cooling fan 211B Cooling fan cover 213 Suction extension pipe 216 Fastener kit 218 Motor drip cover 730 Union nut 731 Union end 732 O ring Series D110 PP 218 211B 211A 211 201 202 208 732 731 730 207 216 204 203 213 206 218 211B 211A 211 224 201 204 202 733 732 731 730 207 212 202 213 732 731 ...

Page 13: ...lute 202 Volute cover 203 Strainer 204 Impeller 206 Discharge pipe 208 Discharge elbow 209 Mounting plate 211 Electric motor 211A Cooling fan 211B Cooling fan cover 213 Suction extension 216 Fastener kit motor 219 Fastener kit flange 225 Fastener kit impeller 730 Union nut 731 Union end 732 O ring 734 O ring model with vapour lock 204 Impeller 209 Mounting plate 227 Vapour lock impeller 228 Vapour...

Page 14: ...ng 114 Impeller housing 115 Bracket 117 Drive magnet 119 Fastener kit 100A Pump without motor 100B Wet end 100C Impeller complete 111 Electric motor 111A Cooling fan 111B Cooling fan cover 720 Union nut 721 Union end 722 O ring 723 Adapter 724 O ring 730 Union nut 731 Union end 732 O ring 733 Adapter 734 O ring 101 Volute 104 Impeller 105 O ring 106 Shaft 113 O ring PVDF only 114 Impeller housing ...

Page 15: ... ring Series MX160 MX210 MX260 MX350 MX410 PP 101 Volute 104 Impeller 105 O ring 107 Impeller front bearing 108 Impeller rear bearing 114 Impeller housing 115 Bracket 117 Drive magnet 119 Fastener kit 100A Pump without motor 100B Wet end 100C Impeller complete 111 Electric motor 111A Cooling fan 111B Cooling fan cover 720 Union nut 721 Union end 722 O ring 730 Union nut 731 Union end 732 O ring 10...

Page 16: ...ard 720 Union nut 721 Union end 722 O ring 730 Union nut 731 Union end 732 O ring 110 104 100C 119 103 105 100B 100A 126 111 125 101 Volute 102 SS plate 103 Bracket 104 Impeller 105 O ring 109 Rotary seat 110 Stationary seat 109 102 121 122 105 123 124 120 722 730 720 721 732 731 111B 111A 100A Pump without motor 100B Wet end 100C Impeller complete 111 Electric motor 111A Cooling fan 111B Cooling ...

Page 17: ...ension bushing 403 Knob support rod 701 Connection 702 Connection 704 Connection 730 Union nut 731 Union end 732 O ring 11 12 K PP 320 329 321 310 302 Filter housing 305 Chassis 310 O ring 314 Fastener kit 320 Gasket 321 Cover 329 Air release valve 339 O ring 361 Seal plug 375 O ring kit all O rings 401 Support rod 402 Extension bushing 403 Knob support rod 600 Pipe work discharge 701 Connection 7...

Page 18: ...8 327 702 500 701 335 303 340 305 401 325 410 401 302 405 402 407 401 329 334 321 320 319 317 304 403 411 409 408 404 400 350 403 405 404 302 Filter housing 303 Bottom ring 304 Top ring 305 Chassis 317 Rod 319 Star knob 320 Gasket 321 Cover 325 Gauge housing 326 Membrane 327 Cover gauge housing 328 Pressure gauge 329 Air release valve 334 O ring 335 O ring 340 Slurry tank 350 Assembly pressure gau...

Page 19: ...harge 701 Connection 702 Connection 406B Hendor Quality Pumps Filters 19 Info 2016715 R0 406A 326 328 327 702 301 701 335 303 401 410 401 302 405 402 406 407 401 329 334 321 320 319 317 304 411 409 408 404 400 350 405 404 301 Mounting plate 302 Filter housing 303 Bottom ring 304 Top ring 317 Rod 319 Star knob 320 Gasket 321 Cover 325 Gauge housing 326 Membrane 327 Cover gauge housing 328 Pressure ...

Page 20: ...essure gauge 329 Air release valve 334 O ring 335 O ring 350 Assembly pressure gauge 375 O ring kit all O rings 404 O ring 412 Inner cylinder 413 Basket 414 Sealing 701 Connection 702 Connection 703 Connection 326 328 327 702 301 335 413 325 302 412 404 329 334 320 319 317 304 414 321 350 703in 703out Hendor Quality Pumps Filters 20 Info 2016715 R0 F 71 72A B PP 701 303 ...

Page 21: ...Hendor Quality Pumps Filters 21 Info 2016715 R0 302 Filter housing 303 Bottom ring 304 Top ring 305 Chassis 317 Rod 319 Star knob 320 Gasket 321 Cover 325 Gauge housing 326 Membrane 327 Cover gauge housing 328 Pressure gauge 329 Air release valve 334 O ring 335 O ring 340 Slurry tank 350 Assembly pressure gauge 375 O ring kit all O rings 400 Filter element 401 Support rod 402 Extension bushing 403...

Page 22: ...7 304 403 415 409 404 400 350 405 404 322 323 331 416 306 340 324 Hendor Quality Pumps Filters 22 Info 2016715 R0 302 Filter housing 303 Bottom ring 304 Top ring 306 Chassis 317 Rod 319 Star knob 320 Gasket 321 Cover 322 Tilt stop 323 Handle 324 Wheel set 325 Gauge housing 326 Membrane 327 Cover gauge housing 328 Pressure gauge 329 Air release valve 331 Tilting set 332 O ring 334 O ring 335 O ring...

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