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•  Do not use vaseline, oils, other hydrocarbon lubricants or spray 

silicone anywhere.  A silicon lubricant may be used on black 

o-rings but is not necessary.  

Avoid any type of lubricants, 

including silicone, on red or clear lip seals.

• 

Do not use pipe dope or other sealants on threads.  Only 

teflon tape may be used on threads.  Teflon tape is not 

necessary on the nut connection or caps because of o-

ring seals.

•  The pipe size for the drain line should be a minimum of 5/8”.   

Backwash flow rates in excess of 7 gpm or length in excess 

of 20’ require 1” drain line.

1.   Place the conditioner where you want to install it, making sure 

it is on a clean, level and firm base.

2.  Do all necessary plumbing (inlet to inlet, outlet to outlet and 

drain line to drain).  The control valve, fittings and/or bypass 

are designed to accommodate minor plumbing misalignments 

but are not designed to support the weight of a system or the 

plumbing.

3.  When assembling the installation fitting package (inlet and 

outlet), connect the fitting to the plumbing system first and 

then attach the nut, split ring and o-ring.  Heat from soldering 

or solvent cements may damage the nut, split ring or o-ring.  

Solder joints should be cool and solvent cements should be 

set before installing the nut, split ring and o-ring.  Avoid get-

ting primer and solvent cement on any part of the o-rings, split 

rings, bypass valve or control valve.

4.  A jumper ground wire should be installed between the 

inlet and outlet pipe whenever the metallic continuity of 

a water distribution piping system is interrupted.  Install 

grounding strap on metal pipes.

5.   The drain connection may be made using either 5/8” poly tube 

(If using 5/8” poly tube for drain, compression nut, and the poly 

tube insert must be purchased separately) or a 3/4” female 

adaptor. If soldering joints near the drain, must be done prior 

to connecting the drain line flow control fitting.  Leave at least 

6” between the drain line control fitting and solder  joints when 

soldering pipes that are connected on the drain line control 

fitting.  Failure to do this could cause interior damage to the 

drain line flow control fitting.

6.  The brine refill flow control assembly is installed in an easy 

to access refill elbow located on top of the control valve.  The 

refill flow control assembly is attached to the control valve 

with a locking clip.  The locking clip allows the elbow to rotate 

270 degrees so the outlet can be orientated towards the brine 

tank.

7.  Remove 3/8” black brine line from brine tank.  Connect to 

control valve at brine line elbow, using white plastic insert 

tubing found on locking clip. See below.

8.  Make sure floor is clean and level beneath brine tank.  No grid 

is required with standard brine tanks as softener is programmed 

as prefill. 

 

A 1/2” (inside diameter) gravity drain line should be connected 

to the overflow elbow on the side of the brine tank and run to 
a drain below the level of the elbow.  This overflow drainage 

system provides protection from water damage in the event of 
a brine shut-off malfunction.  Tubing is not provided to do this.

 

In all cases where an overflow could result in water dam

-

age for various reasons, this overflow protection must be 
used.  Do not connect the tubing to the drain line on the 
control valve discharge line and do not run this line above 
the overflow elbow height at any point.  Provide air gap.

INSTALLATION INSTRUCTIONS

(All electrical & plumbing should be done in accordance to all local codes)

Drain 

Connection

Brine Line

Connection

Bypass

Summary of Contents for 109248

Page 1: ...ed by HELLENBRAND INC 404 Moravian Valley Road Waunakee Wisconsin 53597 Phone 608 849 3050 Fax 608 849 7398 Web www hellenbrand com Email info hellenbrand com Water Management System Patent Pending 80...

Page 2: ...ion operation or servicing of this system please contact the dealer you purchased this system from Your dealer will be familiar with your particular situation and the required volume and flow required...

Page 3: ...3 INSTALLATION DRAWING...

Page 4: ...4 MAV INSTALLATION DRAWING...

Page 5: ...r conditioning equipment drainage water for equipment chilling purposes and cooled condensate from steam heating systems 8 Install delivery pump 9 Turn on water to make up line for initial fill of sto...

Page 6: ...tube If using 5 8 poly tube for drain compression nut and the poly tube insert must be purchased separately or a 3 4 female adaptor If soldering joints near the drain must be done prior to connecting...

Page 7: ...ervice access After plumbing completed next installation step is to provide access for MAV cable through back of valve This is done by breaking off plastic tabs on back plate to thread cable through b...

Page 8: ...S REDUCTION GEAR AXLE 3 3 7 106140 SCREW 1 4 20 X 3 4 BHSCS SS 4 4 8 106141 MAV NOHWBY 1 125 15 DRIVE ASY 1 1 9 106142 MAV NOHRD 1 125 15 PISTON 1 1 10 106143 MAV NOHWBY 1 125 15 STACK ASY 1 1 11 15 V...

Page 9: ...1 1 5 101746 WS1 DRIVE REDUCING GEAR 12X36 3 3 6 106134 WS2 BYPASS REDUCTION GEAR AXLE 3 3 7 106140 SCREW 1 4 20 X 3 4 BHSCS SS 4 4 8 106141 MAV NOHWBY 1 125 15 DRIVE ASSY 1 1 9 106142 MAV NOHRD 1 125...

Page 10: ...DRAW TIME SEE SPECIFICATION 5 RINSE TIME SEE SPECIFICATION CAPACITY SEE SPECIFICATION Set RESERVE AUTO Set REGENERATION TYPE DELAYED RELAY DRIVER 1 OFF RELAY DRIVER 2 OFF SERVICE CALL OFF Press NEXT f...

Page 11: ...er demand varies depending on flow and pressure from 50W to 200W Motors are available in various configurations from 12 VDC to 230 VAC Transformers or DC power supplies are optional and must be ordere...

Page 12: ...pressure tank sufficient to ensure that water is readily available from the tap The pump starts automatically as soon as the tap is opened and no loss of pressure is felt Unique user benefits The Grun...

Page 13: ...ries reverse osmosis storage tanks are the latest in a long line of innovative high quality products Made of superior materials and meeting the stringent standards of MSF 58 these tanks are available...

Page 14: ...85 GALLONS 108490 108490 WR 360 TANK 120 GALLONS 1 1 109800 100728 1 1 4 TEE TxTxT 2 1 100635 100624 1 1 4 x 12 Nipple 3 1 109801 100769 1 1 4 Ball Valve 4 1 100360 109798 1 1 4 x1 2 Reducer Bushing...

Page 15: ...15 FLOAT ASSEMBLY PART NUMBER 109148...

Page 16: ...16...

Page 17: ...als and the latest in plastic processing technology provide trouble free performance Ultraviolet inhibitors UVI are now standard in all tanks except black which has a natural resistance to the sun s r...

Page 18: ...be cut to any length for easy grid height adjust ment A precut leg kit for the 24 grid is also available giving it an overall grid height of 101 4 30x50 Black Brine Tank 24x50 Black Brine Tank ORDER N...

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