Helios BS4850-SH User Manual Download Page 7

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Contents

HELIOS CUBE BS4850-SH

User Manual

Helios New Energy Technology (Australia) Pty Ltd

ONTENTS

1. Safety Instructions ....................................................................................................................... 1

2. Overview ........................................................................................................................................ 8

2.1 Product Description

......................................................................................................................................... 8

2.2 Exterior view

.................................................................................................................................................... 9

2.3 Dimensions

..................................................................................................................................................... 11

2.4 Technical Specification

................................................................................................................................... 11

3. Installation................................................................................................................................... 13

3.1 Unpacking and Checking

................................................................................................................................ 13

3.2 Tools and Instruments

................................................................................................................................... 13

3.3 Installation Environment Requirements

....................................................................................................... 15

3.4 Installation Clearance

.................................................................................................................................... 16

3.5 Installation Procedure

.................................................................................................................................... 16

4. Commissioning and Operation ............................................................................................... 21

4.1 Checking before Commissioning

.................................................................................................................... 21

4.2 Battery address setting

.................................................................................................................................. 21

4.3 Commissioning

............................................................................................................................................... 23

4.4 Operation

....................................................................................................................................................... 23

5. Maintenance and Troubleshooting ........................................................................................ 26

5.1 Maintenance

.................................................................................................................................................. 26

5.2 Troubleshooting

............................................................................................................................................. 26

6. Emergency Situation.................................................................................................................. 29

Summary of Contents for BS4850-SH

Page 1: ...HELIOS CUBE Energy Storage System BS4850 SH User Manual Lithium Ion Battery Storage...

Page 2: ...ew Energy Technology Australia Pty Ltd All rights reserved No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of Helios New Energy Tech...

Page 3: ......

Page 4: ...ovided AS IS without warranties guarantees or representations of any kind either express or implied The information in this document is subject to change without notice Every effort has been made in t...

Page 5: ...IONS The symbols in this document are intended to alert installers and users with safety matters during installation operation and maintenance and defined as follows Symbol Description Alerts you to a...

Page 6: ...l Foreword Helios New Energy Technology Australia Pty Ltd iii CHANGE HISTORY Changes between document issues are cumulative The latest document issue contains all the changes made in earlier issues VE...

Page 7: ...n 11 3 Installation 13 3 1 Unpacking and Checking 13 3 2 Tools and Instruments 13 3 3 Installation Environment Requirements 15 3 4 Installation Clearance 16 3 5 Installation Procedure 16 4 Commissioni...

Page 8: ...If the batteries are stored for a long time it is required to charge them every six months and the SOC should be no less than 10 The batteries should be recharged within 12 hours after fully discharge...

Page 9: ...stalling or operating the product please check that there is no damage or other potential danger in the product visually Check the connections with other external devices are in order and safe Do not...

Page 10: ...planation of the device labels Label Explanation CE marking The product complies with the requirements of the applicable EU directives Intertek marking The product has passed the Intertek test SAA mar...

Page 11: ...ctrostatic damage ESD make sure that you wear an anti static wrist strap before touching sensitive components and the other end is well grounded Grounding Requirements The device must be grounded befo...

Page 12: ...l connection must be performed according to the description and the electrical circuit schematic in this document 2 After unpacking please check product and packing list first if product is damaged or...

Page 13: ...m quick setting Incorrect settings may affect the normal operation and cause conflicts with the country certification When the product is operating do not disconnect under load Follow local laws and r...

Page 14: ...If the product is faulty contact your supplier The product can be powered on only after all faults are rectified Failing to do so may escalate faults or damage the product Observe ESD precautions and...

Page 15: ...led to provide 17 92 kWh capacity in total The hot swap feature of the system makes installation very easy and safe plug and play The lithium iron phosphate batteries feature a long life cycle safety...

Page 16: ...between the battery modules Flexible configuration multiple battery modules can be in parallel for expanding capacity and power The natural cooling design reduces the system overall noise The module h...

Page 17: ...e battery is in normal operation 4 Reset Keep pushing this button for 3 seconds to reset the BMS Keep pushing this button for 6 seconds to switch on off the battery 5 ADD 4 ADD switches Dip1 2 3 4 to...

Page 18: ...y Technology Australia Pty Ltd 11 2 3 DIMENSIONS Figure 2 4 Dimension of the battery module Figure 2 5 Dimension of the battery cabinet 2 4 TECHNICAL SPECIFICATION The technical specification of the H...

Page 19: ...voltage Vdc 51 2 Rated capacity 25 C and 0 1C C D power kWh 2 56 Usable capacity 25 C and 0 1C C D power kWh 2 3 Life cycle DOD 90 4000 Operating temperature range C 0 45 Dimension LxWxH mm 450x443 5x...

Page 20: ...ded with the product to see if the types of accessories are complete and correct In case of any discrepancy contact your supplier immediately 3 2 TOOLS AND INSTRUMENTS Table 3 1 Tools and Instrument f...

Page 21: ...om a communication cable with a small cross sectional area Claw hammer Beat install and disassemble component Impact drill drill Drilling PVC insulation tape Used to insulate wires and conductors Cott...

Page 22: ...mable materials or gases Do not install the product in potentially explosive atmospheres The product is protected to IP65 and can be installed indoors or outdoors Do not install the product in a place...

Page 23: ...battery cabinet 3 4 INSTALLATION CLEARANCE Reserve enough clearance around the product to ensure sufficient space for installation and heat dissipation as shown Figure 3 1 Install the product vertical...

Page 24: ...se of less than five battery modules the unused slots should be covered by screw fastening the cover sheets provided with the product Figure 3 2 Insert the battery modules into the cabinet Step 3 When...

Page 25: ...inverter to be installed Don t connect the positive and negative terminals of the battery reversely which otherwise could have serious consequences Battery short circuits may cause personal injury Th...

Page 26: ...nverter battery terminal and DC breaker Step 6 Connect the RJ45 communication cable to the BMS terminal of the inverter as per the instruction of the Inverter User Manual The definition of the RJ45 pi...

Page 27: ...or other cables through the outlet holes provided by pre cutting on both sides and the back of the cabinet for flexible installation see Figure 3 7 Please use water proof flanges to prevent water lea...

Page 28: ...correctly securely and reliably as per Chapter 3 2 Cabling The AC and DC power cables and communication cable are connected correctly securely and reliably 3 Breakers All the AD and DC breakers connec...

Page 29: ...Off Off 3 Slave On On Off Off 4 Slave Off Off On Off 5 Slave On Off On Off Figure 4 1 Address label Figure 4 2 on and Off positions of the DIP s and reset button The BMS only recognizes and remembers...

Page 30: ...er Step 5 Set the charge and discharge parameters of the inverter according to the User Manual of the inverter as well as the specifications in Table 2 2 of this Manual 4 4 OPERATION Make sure the cab...

Page 31: ...off blink on off off blink on SOC 50 75 off blink on on off blink on on SOC 75 blink on on on blink on on on RUN light Continuously green Blink green Table 4 2 shows the operating conditions and corr...

Page 32: ...ction off on Float charge Normal on off See Table 4 1 Alarm on blink 1 Charge protection on on Charge Normal on off See Table 4 1 Alarm on blink 2 Protection on grid on off on off grid blink 1 Dischar...

Page 33: ...r dust Once every 6 to 12 months Electrical connections Cables are securely connected Cables are intact and in particular the parts touching the metallic surface are not scratched The first maintenanc...

Page 34: ...er charge voltage setting b Stop charging and check the inverter charge current setting 4 Charge protection RUN on if on grid blink1 if off grid ALM off a Battery voltage 58 4V b Charge current 60A a...

Page 35: ...battery 12 Cannot discharge a Discharge protection b Electrical connection is not done correctly a See Items 6 7 b Check all the electrical connections and measure the battery voltage Then restart the...

Page 36: ...n Ingestion induce vomiting and seek medical attention Fire NO WATER Only dry powder fire extinguisher can be used if possible move the battery pack to a safe area before it catches fire Wet Batteries...

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