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TROUBLESHOOTING

 

5

MAINTENANCE

Important:

 Use only a good grade hydraulic jack oil. Avoid mixing different types of fluid and 

Never 

use brake fluid, 

turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause failure of the jack and the potential for 

sudden and immediate loss of load. We recommend Hein-Werner hydraulic jack oil HW93291 or equivalent. 

Adding oil

1. Lower saddle fully.

2. Set jack in its upright, level position. 

3. Locate and remove air vent screw.

4. 

Fill with oil until ~3/16" above the inner cylinder as seen from the 

air vent screw

 hole. 

5. Reinstall the 

air vent screw

.  

Changing oil

For best performance and longest life, completely replace hydraulic fluid at least once a year.

1. Lower saddle fully.

2. Remove the air vent screw.

3. Lay the jack on its side and drain the fluid into a suitable container.

Note: 

Dispose of hydraulic fluid in accordance with local regulations.

4. Fill with oil until ~3/16" above the inner cylinder as seen from the 

air vent screw

 hole. 

5. Reinstall the 

air vent screw

.  

Lubrication

A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that wheels, 

casters and pump assemblies move freely.

Cleaning

Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.

Note: 

Never use sandpaper or abrasive material on these surfaces! 

Storage

Lower the saddle to its lowest position when not in use.

REPLACEMENT PARTS

  

(refer to page 6 & 7)

Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and 

position in the assembly sequence. When ordering parts, give model number, part number and parts description. 

Call or write for current pricing: Hein-Werner Customer Support, 10939 N. Pomona Ave. Kansas City, MO 64153. 

Phone: (816)891-6390;   E-mail: [email protected]

Symptom

Possible Causes

Corrective Action

 Jack will not lift load

• Release valve not tightly closed

• Overload condition

• Ensure release valve tightly closed

• Remedy overload condition

 Jack bleeds off after lift

• Hydraulic unit malfunction

• Discontinue use, contact Hein-

Werner Technical Service

Jack will not lower after unloading

• Reservoir overfilled

• Linkages binding

• Fluid level low

• Drain fluid to proper level

• Clean and lubricate moving parts 

• Ensure proper fluid level

 Will not lift to full extension

• Fluid level low

• Ensure proper fluid level

Summary of Contents for HW93642

Page 1: ...652 Service Jacks Capacity 2 Ton 3 Ton Made in the U S A HW93642 M0 rev 04202009 This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages t...

Page 2: ...s subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until the jack has been checked by a factory authorized service center contact distributor or manuf...

Page 3: ...ce worn or damaged parts and assemblies with Hein Werner Replacement Parts only Lubricate as instructed in Maintenance Section WARNING Study understand and follow all printed materials provided with o...

Page 4: ...IATELY to a pair of appropriately rated jack stands Use one pair of jack stands per vehicle Rated capacity is per pair only Do not exceed rated capacity Overloading may cause hydraulic system failure...

Page 5: ...elp to prevent rust and assure that wheels casters and pump assemblies move freely Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an o...

Page 6: ...ist on page 7 6 Figure 2 Parts Illustration for Model HW93642 HW93652 1 10 6 7 8 3 2 11 12 13 5 4 9 38 35 33 34 37 36 37 15 14 22 17 20 19 18 21 16 32 29 40 23 24 31 30 28 39 25 Frame Section Hydrauli...

Page 7: ...iston 1 15 N A Retaining Ring 1 16 N A Pump Sleeve 1 17 N A Spring 1 18 N A Pump Cylinder 1 19 N A Packing 3 20 N A Flat Washer 1 21 N A Hex Nut 10 32 1 22 890 021 666 Pump Assembly includes item 14 2...

Page 8: ...SOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO TWO YEARS OTHERWISE THE REPAIR REPLACEME...

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