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6

TROUBLESHOOTING

A system failure may or may not be the result of a pump malfunction. The following information is intended to be
used as an aid in determining if a problem exist.

Symptom

Possible Causes

Corrective Action

 

Erratic ram action

 • Air in system or pump cavitation

 • External leak
 • Internal hydraulic leak

 • Follow pump instructions for

bleeding air

 • Tighten all connections
 • Contact Service Center

Ram extends partially

 •

 Hydraulic oil level too low in pump

 •

 Load is above the capacity of

system

 •

 Ram is sticking or binding

 •

 Fill and bleed the system

 •

 Match the capacity to application

 •

 Contact Service Center

Ram moves slower than normal

 • Loose connection or coupler
 • Restricted hydraulic line or  fitting
 • Pump not working correctly
 • Ram seals leaking

 • Tighten connection or coupler
 • Clean and replace if damaged
 • Check pump operating instructions
 • Replace cylinder

Ram leaks hydraulic fluid

 • Worn or damaged seals

 • Contact Service Center

Ram will not retract or retracts
slower than normal

 • Linkage binding
 • Loose couplers
 • Malfunctioning coupler

 • Weak or broken retraction springs
 • Ram damaged internally
 • Pump reservoir too full

 • Lubricate all moving parts
 • Tighten couplers
 • Depressurize pump and hose,

remove application, then replace a
new coupler

 • Contact Service Center
 • Contact Service Center
 • Drain hydraulic fluid to correct level

Pump or ram fails to maintain
pressure

 • Overload condition
 • External leak
 • Internal hydraulic leak
 • Ram seals leaking
 • Pump or valve malfunctioning

 • Remedy overload condition
 • Tighten all connections
 • Contact Service Center
 • Contact Service Center
 • Check pump operating instructions

Summary of Contents for HW93300

Page 1: ... 64153 customerservices heinwerner automotive com Read this manual and follow all the Safety Rules and Operating Instructions before using this product HW93300 MR rev 12 07 This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death ...

Page 2: ...hat use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this product is authorized If any doubt exists as to the safe and proper use of this product remove from service immediately Inspect before each use Do not use if there are broken bent cracked or otherwise damaged parts in...

Page 3: ... Area in2 Oil Capacity in3 Collapsed Height in Extended Height in Outside Dia in Ram Plunger Dia in Saddle Dia in Collar Thread Collar Thread Length in H2506 25 5 94 5 14 30 53 10 79 16 73 3 35 2 24 0 98 3 5 16 12 1 93 1st Stage 2nd Stage 1st Stage 2nd Stage P1000 61 200 10 000 0 81 0 14 3 8 18NPTF 13 Oil Outlet Port Weight lb Model Usable Oil Capacity in3 Pressure Rating psi Oil Displacement in3 ...

Page 4: ...s washers provided 7 Connect the pressure gauge and the hydraulic hose to the gauge adapter then connect the gauge adapter to pump Important Ensure thread tape or compound is use on connections 8 Place the pump on the pump bracket and connect the other end of hydraulic hose to cylinder 8 a When using manual pump bolt pump to pump bracket Figure 1 Typical Shop Press Components Cylinder Winch Uprigh...

Page 5: ... from the bed once the load is removed 7 Once cylinder has fully retracted remove workpiece Note To protect your cylinder do not continue to operate pump after cylinder plunger is fully extended or retracted MAINTENANCE Please refer to cylinder and pump s manual for maintenance and how to add change hydraulic oil For best results change the oil once a year Use only good quality hydraulic oil We re...

Page 6: ...itting Pump not working correctly Ram seals leaking Tighten connection or coupler Clean and replace if damaged Check pump operating instructions Replace cylinder Ram leaks hydraulic fluid Worn or damaged seals Contact Service Center Ram will not retract or retracts slower than normal Linkage binding Loose couplers Malfunctioning coupler Weak or broken retraction springs Ram damaged internally Pump...

Page 7: ...2 Bed Frame 1 3 Support Pin 2 4 Base 2 5 Lower Cross Member 1 6 Winch 1 7 Pulley 3 8 Cable 2 9 300 002 009 300 002 011 Pump Bracket 1 10 Cylinder Adapter Plate 1 11 25 Ton Cylinder 1 12 Male Half Coupler 3 8 1 13 CS3838 CS3838C Hydraulic Hose 3 8 ID 1 14 Dry Pressure Gauge 2 5 10 000psi 1 15 Gauge Adapter 1 16 Arbor Plates 25Ton 1 17 P1000 PA1500 Pump 1 AP25 H2506 CH38M GD2514 CF3814 300 002 006 3...

Page 8: ...HATSOEVER 3 ANYIMPLIEDWARRANTIES INCLUDINGWITHOUTLIMITATIONTHEIMPLIEDWARRANTIESOFMERCHANTABILITY AND FITNESS FORAPARTICULAR PURPOSE SHALL BE LIMITED TO TWO YEARS OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OFALLOTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTH...

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