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Revised 2017 

MACHINE TECHNOLOGY & COMPONENTS 

HOT ROD HEAT UP  

 

With the film properly mounted and threaded, the wrapper is ready to be powered up.   See  INSTALLING & REPLACING 
AXLE ASSEMBLY. 

 

After plugging the power cord into an electrical outlet, flip the power switch located on the back of the electrical box to the 
ON position. 

 

The hot rod (1) will require about a 5 minute warm up period before it reaches a cutting temperature of above 275˚ F. 

 

CAUTION: As long as the wrapper is powered on, the rod will be hot and skin contact should be avoided. 

LOAD ACTIVATED HEATER 

 

The seal plate of the wrapper is activated by a switch that is engaged when a downward load is applied to the plate (2). 

 

This feature ensures that the seal plate will consume energy only when there is a demand by the operator. 

 

Do NOT use the seal plate as a cutting surface, as this will damage the thin heating foil and Non-stick cover plate. Seal 
plate damage voids the warranty. 

ENERGY SMART TECHNOLOGY 

 

The Energy Smart Wrapper is an innovative system that incorporates an “Instant On” heating foil with the ability to go 
from ambient to sealing temperature in a matter of seconds. The high speed foil in combination with a load activated 
switch allows the operator to seal a product on demand and to save energy when the wrapper is not in use. The first step 
to getting the wrapper up and running is to set up the axle assembly and get the film mounted and threaded properly. 

 

The special heating foil has been tested as part of our quality procedures and you may see a wavy or wrinkling affect on 
the surface of the stainless steel plate just under the replaceable Non-stick cover.  This  waviness is caused by the differ-
ential thermal expansion of the materials that are used to construct the layered seal plate and wrinkling will be observed 
as the wrapper is used daily and the seal plate settles in.  

ELECTRICAL  

REQUIREMENTS 

 

The Model 625ES requires 115 volts,  
16 amps. 

(20A breaker required) 

Summary of Contents for 625ES

Page 1: ...Revised 2017 READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT OPERATING SERVICE PARTS MANUAL 625ES ENERGY SMART WRAPPER...

Page 2: ...E OF CONTENTS Machine Components Electrical Requirements 3 Preliminary Setup 5 Recommended Maintenance 6 Troubleshooting Guide 7 Hot Rod Circuit Board Test 9 Replacing Rocker Arm Assembly 10 Service P...

Page 3: ...d Non stick cover plate Seal plate damage voids the warranty ENERGY SMART TECHNOLOGY The Energy Smart Wrapper is an innovative system that incorporates an Instant On heating foil with the ability to g...

Page 4: ...vings of the wrapper it is suggested to use the lowest possible time setting that yields a proper seal using the specific film selected for wrapping GFCI Effective on machines produced after June 2015...

Page 5: ...7 from end of one bolt and unscrew wing nut 6 then swing top bearing block away 8 to release the axle assembly unscrew removable cap 2 and replace film roll ADJUSTING FOR DIFFERENT WIDTH FILMS Loosen...

Page 6: ...e seal plate and burn off on the hot plate It s recommended that the Non stick cover be replace every three 3 months or as needed depending on the level of daily wear and tear The Non stick cover shou...

Page 7: ...sure the GFCI circuit being utilized is not overloaded with other devices If a surface defect is present discontinue use of product and contact Troy Roberts at 800 342 6329 ext 276 or troberts heatsea...

Page 8: ...S Part 6340 078 107ES Part 6135 038 Rocker Arm Assembly Part 6340 076 Verify the Timer Board is working properly Upon actuation of the Seal Plate the sequence of events should be as follows 1 The Red...

Page 9: ...he hot rod CHECKING THE THERMISTOR OF THE HOT ROD With the power turned OFF remove the hot rod black wires from Terminals 5 and 6 Using the meter measure the re sistance of the thermistor by connectin...

Page 10: ...o to slip on terminals for all marked in picture 3 2 with blue stickers Unscrew the green grounding wire D from the inside the box Separate the two wires being held by the wire nut E 4 Located under t...

Page 11: ...loor model ES 11 Assemble Rocker Arm and Spring K Position the spring under the red rocker arm between base plate M and attach the shoulder bolts L Tighten the shoulder bolts and the BACK OFF HALF TUR...

Page 12: ...12 Revised 2017 TIMER BOARD ASSEMBLY...

Page 13: ...eal Plate Kit 3 1 6340 062 Hot Rod Replacement Kit Includes 1 Cutoff Rod TEC100 22 1 2 LG 1 Cutoff Rod Col lar 3 4OD 25 64 ID 1 4 THK 8 32 Hole 1 Set Screw in Hot Rod Collar 1 Split Electrical Bushing...

Page 14: ...x Screw 1 4 20 x 2 1 2 LG Full Thread 3 1 6135 033 Core Kit Includes 1 3 dia Adjustable Film Core Gray 1 3 dia Fixed Film Core Gray 1 Pin Core Adapter 1 O Ring 1 4 ID 4 1 6340 012 Film Core Axle 5 1 6...

Page 15: ...ON 1 1 6340 076 Rocker Arm Replacement Kit does not include the seal plate 1 Pivot Bracket 1 Red Indicator Light 1 Snap action Switch 2 Shoulder Bolts 1 Compression Spring 2 Stainless Steel Philips Sc...

Page 16: ...G W Nema 5 20P Strip 8 8 1 Hot Rod Board Mounting Kit Includes 4 Screw type plastic Stand Offs 9 1 6340 071 Electrical Box Component Kit Includes 2 2 4 blade term Terminal Block 2 Insulated Slip on Te...

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