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 11 

Revised 2017 

Following Disassembly of the Unit  

To Replace the Red Rocker Arm, Switch, Light or Spring: 

6. Press the plug (G) (Floor model ES) or grommet (H) (625ES) into 

hole in the back of red rocker arm. 

7. Assemble the Switch (I) 

 

Attach the wires to the OUTSIDE terms and thread lock the wire 
screws 

 

Attach the switch assembly to the back of the red rocker arm 
with the nuts on the inside and the switch toward bottom of the 
rocker arm. 

8. Attach the light wires to the light. 

9. Mount the Seal Plate to the Rocker Arm  

 

Using the (4) screws and star washers (J), thread lock the 
screws to the plate. 

 

DO NOT OVER TIGHTEN SCREWS 

10. Route the Seal Plate wires through the grommet (625ES) or 

towards the electrical box (floor model ES). 

11. Assemble Rocker Arm and Spring (K) 

 

Position the spring under the red rocker arm, between base 
plate (M) and attach the shoulder bolts (L).   

 

Tighten the shoulder bolts and the BACK OFF HALF TURN. 

 

Housing MUST PIVOT FREELY. 

Rewiring and Reassembling the Unit: 

12. Reinstall rocker arm assembly in reverse order as on page 1.   

Reconnect the wires (See page 3 for Timer Board close up): 

 

Wire #7 should be matched with wire #7 from fuseholder and 
wire nut together. 

 

Wire #190 terminates to the top slot on front terminal board. 

 

The two high luster wires—one goes to the neutral terminal 
board in back and the other terminates under the large circuit 
board. 

 

Non-terminal wires should be terminated into the green termi-
nal connector block (page 1 A) as follows:   
  - Thin black wire into “THERM 1 & 2” 
  - 22 gauge white wires into “PEPI 1 & 2” 
  - Wires #10 & #15 go into “LIGHT - & +” 

REPLACING ROCKER ARM PARTS 

11 

10 

Summary of Contents for 625ES

Page 1: ...Revised 2017 READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT OPERATING SERVICE PARTS MANUAL 625ES ENERGY SMART WRAPPER...

Page 2: ...E OF CONTENTS Machine Components Electrical Requirements 3 Preliminary Setup 5 Recommended Maintenance 6 Troubleshooting Guide 7 Hot Rod Circuit Board Test 9 Replacing Rocker Arm Assembly 10 Service P...

Page 3: ...d Non stick cover plate Seal plate damage voids the warranty ENERGY SMART TECHNOLOGY The Energy Smart Wrapper is an innovative system that incorporates an Instant On heating foil with the ability to g...

Page 4: ...vings of the wrapper it is suggested to use the lowest possible time setting that yields a proper seal using the specific film selected for wrapping GFCI Effective on machines produced after June 2015...

Page 5: ...7 from end of one bolt and unscrew wing nut 6 then swing top bearing block away 8 to release the axle assembly unscrew removable cap 2 and replace film roll ADJUSTING FOR DIFFERENT WIDTH FILMS Loosen...

Page 6: ...e seal plate and burn off on the hot plate It s recommended that the Non stick cover be replace every three 3 months or as needed depending on the level of daily wear and tear The Non stick cover shou...

Page 7: ...sure the GFCI circuit being utilized is not overloaded with other devices If a surface defect is present discontinue use of product and contact Troy Roberts at 800 342 6329 ext 276 or troberts heatsea...

Page 8: ...S Part 6340 078 107ES Part 6135 038 Rocker Arm Assembly Part 6340 076 Verify the Timer Board is working properly Upon actuation of the Seal Plate the sequence of events should be as follows 1 The Red...

Page 9: ...he hot rod CHECKING THE THERMISTOR OF THE HOT ROD With the power turned OFF remove the hot rod black wires from Terminals 5 and 6 Using the meter measure the re sistance of the thermistor by connectin...

Page 10: ...o to slip on terminals for all marked in picture 3 2 with blue stickers Unscrew the green grounding wire D from the inside the box Separate the two wires being held by the wire nut E 4 Located under t...

Page 11: ...loor model ES 11 Assemble Rocker Arm and Spring K Position the spring under the red rocker arm between base plate M and attach the shoulder bolts L Tighten the shoulder bolts and the BACK OFF HALF TUR...

Page 12: ...12 Revised 2017 TIMER BOARD ASSEMBLY...

Page 13: ...eal Plate Kit 3 1 6340 062 Hot Rod Replacement Kit Includes 1 Cutoff Rod TEC100 22 1 2 LG 1 Cutoff Rod Col lar 3 4OD 25 64 ID 1 4 THK 8 32 Hole 1 Set Screw in Hot Rod Collar 1 Split Electrical Bushing...

Page 14: ...x Screw 1 4 20 x 2 1 2 LG Full Thread 3 1 6135 033 Core Kit Includes 1 3 dia Adjustable Film Core Gray 1 3 dia Fixed Film Core Gray 1 Pin Core Adapter 1 O Ring 1 4 ID 4 1 6340 012 Film Core Axle 5 1 6...

Page 15: ...ON 1 1 6340 076 Rocker Arm Replacement Kit does not include the seal plate 1 Pivot Bracket 1 Red Indicator Light 1 Snap action Switch 2 Shoulder Bolts 1 Compression Spring 2 Stainless Steel Philips Sc...

Page 16: ...G W Nema 5 20P Strip 8 8 1 Hot Rod Board Mounting Kit Includes 4 Screw type plastic Stand Offs 9 1 6340 071 Electrical Box Component Kit Includes 2 2 4 blade term Terminal Block 2 Insulated Slip on Te...

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