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HeatRite VM-115 Installation, Operation & Service Manual Download Page 27

SECTION 6: H

EATER

 I

NSTALLATION

  

21 of 71

Step 6.6 Burner Installation

Lock

Washer

Gasket

Burner

Bolt

(Torque 120 in/lb

13.56 Nm)

S-hook

Burner Tube

Burner must be installed

with the flame observation

window facing down.

Description

Part Number

Bolt

94273914

B

u

rner

VM34XXXXX

Lock Washer

96411600

Gasket

02568200

Summary of Contents for VM-115

Page 1: ...ation must be done by a contractor qualified in the installation and service of gas fired heating equipment or your gas supplier Improper installation adjustment alteration service or maintenance can...

Page 2: ......

Page 3: ...ted Operation Tube Termination 32 8 6 Length Requirements 32 8 7 Horizontal Ventilation 4 10 cm Pipe 32 8 8 Vertical Ventilation 4 10 cm Pipe 33 8 9 Common Side Wall Venting 33 8 10 Common Vertical Ve...

Page 4: ......

Page 5: ...Line Voltage Power Wiring 39 Figure 20 Low Voltage Brooder Control Wiring 40 Figure 21 Zone Sensor Wiring Diagram 41 Figure 22 Central Heater Jumper Settings 42 Figure 23 Satellite Heater Jumper Setti...

Page 6: ......

Page 7: ...justment of the appliance are compatible This heater must be applied and operated under the general concepts of reasonable use and installed using best building practices This appliance is not intende...

Page 8: ...1 Top and Bottom Panel Label Placement Logo Label Rating Plate Label Bottom Panel Top Panel Gas Connection Label Proposition 65 Label Description Part Number Logo Label 91013205 Rating Plate Label 91...

Page 9: ...Bottom Panel Low Voltage Connection Label COM N O Description Part Number Clearances to Combustibles Label 91013414 Wiring Label 91013303 Carbon Monoxide Hazard Label 91039501 Low Voltage Connection...

Page 10: ...33 kg To ensure the heater is placed in a approved application 2 1 Wall Tag A laminated wall tag is available for the heater as a permanent reminder of the safety instructions and the importance of th...

Page 11: ...ents solvents etc If these compounds enter the air supply of the burner the life span of the heater compo nents will be greatly reduced An outside air supply must be provided to the burners whenever t...

Page 12: ...aintain clearances from swinging and overhead doors overhead cranes vehicle lifts partitions storage racks hoists building construction etc In locations used for the storage of combustible materials s...

Page 13: ...6 26 178 159 VM 115 6 10 83 75 16 26 211 191 VM 150 6 10 86 79 16 26 219 202 VM 200 8 10 88 84 21 26 224 214 A C D B FIGURE 5 TWO SIDE REFLECTORS inches centimeters Model A B C D A B C D VM 80 6 29 72...

Page 14: ...Model A B C D A B C D VM 80 6 44 66 44 16 112 168 112 VM 115 6 53 77 53 16 135 196 135 VM 150 6 58 80 58 16 146 204 146 VM 200 8 60 82 60 21 153 209 153 A C D B FIGURE 8 LOWER CLEARANCE SHIELD inches...

Page 15: ...visions shall be made to assure accessibility to suspended heaters for recurrent maintenance purposes 4 3 Public Garages Installation in garages must be in accordance with the following codes United S...

Page 16: ...anger no more than 4 10 cm away from the burner Coupling Assembly with Lock Reflector End Cap Punch out center section to accommodate tube Tube and Reflector Hanger Wide Pattern Suspend system from th...

Page 17: ...l 3 3 1 91317310 Wire Terminal Receptacle 187 x 032 8 8 8 8 91309605 Cable Grommet with Tie 1 1 1 1 Table 2 Contents of Wide Pattern Core and Wide Pattern Extension Packages Wide Pattern Core Packages...

Page 18: ...s to combustibles as indicated on the heater and in this instruction manual The gas inlet pressure must be maintained as indicated on the rating plate Typical installation configurations are shown on...

Page 19: ...on of system Typical Suspension Details Rod 3 8 Beam Clamp Concrete Beam Wood Beam Washers Locknut Screw Hook 3 8 24 min 61 cm X Anchor S hooks Chain Size 3 16 Minimum Turnbuckle Not Included Descript...

Page 20: ...14 of 71 FIGURE 12 Linear Heater Assembly Overview Tube Reflector Reflector End Cap Reflector Support Wide Pattern Burner Coupling U Clips Burner Tube Tube and Reflector Hanger Wide Pattern Tube Clamp...

Page 21: ...o burner c 2 5 cm end cap to hanger d 7 6 229 cm distance first hanger e 10 305 cm distance between hangers f 9 5 24 cm burner height g 17 5 44 cm burner length g c b d e e e e e f g c b d e e e e f g...

Page 22: ...y from burner S Hook Burner Tube Hanger Wide Pattern Offset mounting hole must be to the top Weld seam must be to the bottom of the tube Description Part Number Burner Tube 03051XXX S Hook 91907302 Tu...

Page 23: ...g Tube Slide Bar Coupling Lock A Close coupling with tab B Start Slide bar Coupling Lock C Insert tubes into coupling D Tighten coupling to join tubes Description Part Number Coupling 01329600 Slide b...

Page 24: ...0 12 m VM 200 50 15 m T w i s t Pull String Tab Fold tab around outside of tube nearest to the vent to hold turbulator in place Turbulator Section Turbulator Adapter Description Part Number Turbulator...

Page 25: ...rap Reflector must not touch tube Failure to follow these instructions can result in death injury or property damage Hanger Wide Pattern Burner Tube Reflector Description Part Number Tube Reflector Ha...

Page 26: ...tor support with loose screws at the reflector overlap 3 The remaining reflector overlaps require a non slip overlap connection To affix the reflectors together in a non slip overlap either a use refl...

Page 27: ...r Installation Lock Washer Gasket Burner Bolt Torque 120 in lb 13 56 Nm S hook Burner Tube Burner must be installed with the flame observation window facing down Description Part Number Bolt 94273914...

Page 28: ...ed to A minimum of 10 3 m on VM 80 and a minimum of 15 4 5 m on VM 115 150 200 is required between the burner and the U Tube The correct turbulator See Page 18 Figure 6 4 must be installed in the last...

Page 29: ...ube Clamp Package Burner Tube Tube U Tube Support Bracket Reflector Support Wide Pattern Couplings U Tube Standard Lock Washer Lock Washer Nut Nut U Bolt Tight U Bolt 4 10 cm U Bolt secured to Burner...

Page 30: ...44 cm burner length h 9 5 24 cm burner height Requires the last reflector before the u tube to be cut in half for use on both sides Requires the last tube before the u tube to be cut in half for use...

Page 31: ...3 Reflector Joint Installation Tube 90 Elbow Coupling Description Part Number Elbow Package 02718702 90 Elbow 01335801 Coupling 01312700 Reflector End Cap 02750800 Reflector Joint Piece 02750900 U cli...

Page 32: ...VM SERIES INSTALLATION OPERATION AND SERVICE MANUAL 26 of 71 Step 7 2 4 Reflector Joint Installation Step 7 2 5 Reflector Joint Detail FIGURE 16 Reflector Joint Detail Reflector Reflector Joint...

Page 33: ...movement applications Tube and Reflector Hanger Wide Pattern Reflector Tube Reflector Support Wide Pattern Description Part Number Reflector Side Extension Package 02712700 Reflector Side Extension 0...

Page 34: ...lation Step 7 5 1 Grille Installation 12 30 cm Reflector Lower Clearance Shield 17 43 cm Washers Screws Locknuts Align Pilot Holes Description Part Number Lower Clearance Shield Package 01397501 Shiel...

Page 35: ...Extension Installation for Decorative Grilles Description Part Number Deco Grille Shield 01365900 Distance A Extension Minimum Maximum Part No Width 2 4 cm 6 15 cm 01370408 8 20 cm 6 15 cm 10 26 cm 01...

Page 36: ...stallation Step 7 6 2 Grille End Cap Installation Step 7 6 3 Grille Installation Silicone Cap Grille Finger Description Part Number Grille Section 08050001 Grille End Cap 08050002 Silicone Cap 9191595...

Page 37: ...above grade level The vent shall not terminate less than 7 2 1 m above grade where located adjacent to public walkways Vent terminal must be installed at a height sufficient to prevent blockage by sno...

Page 38: ...h a screen must be installed at the exhaust end of the tube Vent terminal design shall not incorporate backdraft flap FIGURE 17 Tube Termination 8 6 Length Requirements The maximum vent length allowed...

Page 39: ...Description Part Number Vent Cap 4 10 cm 90502300 4 10 cm Single Wall Pipe Outside Wall Vent Adapter Sweeping T Connection Sweeping Y Connection Outside Wall 6 15 cm Single Wall Pipe Vent Terminal Tje...

Page 40: ...nting Requirements Maximum of four heaters can be commonly vented through the roof Heaters must be of the same BTU output Heaters must be controlled by a common thermostat Connections to a common stac...

Page 41: ...heaters 8 11 1 Length Requirements Follow the constraints listed on Page 32 Section 8 6 8 11 2 Vertical Outside Air Supply for Single Heater Installation 8 11 3 Horizontal Outside Air Supply for Singl...

Page 42: ...le Wall Pipe Vent Cap Band Clamp Recommended Burner Burner Flex Hose Recommended Flex Hose Recommended Roof For 80 and 115 models 4 10 cm Single Wall Pipe For 150 or 200 models 5 13 cm Single Wall Pip...

Page 43: ...s Steel Gas Hose US models supplied with the heater is certified per the Standard for Connectors for Gas Appliances ANSI Z21 24 CSA 6 10 latest revision Canada The Rubber Type 1 Gas Hose Canadian mode...

Page 44: ...Gas Hose 36 91 cm length 3 8 cm max displacement Side View Heater Movement 12 30 cm CAUTION Product Damage Hazard Hold gas nipple securely with pipe wrench when attaching gas hose Failure to follow t...

Page 45: ...when connected to an output relay on a brooder controller 10 1 1 Line Voltage Power Wiring All burners are powered by a circuit s separate from the brooder controller outputs The burners must have an...

Page 46: ...d history using an algorithm programmed into the heater s control board The central heater will determine the appropriate heater burn rate and any satellite heaters will modulate to the same burn rate...

Page 47: ...SEN ZONE SENSOR SET J10 W R OUT RATE FIRING IN RATE FIRING EXT POT GND WIPER HIGH GND BAR SLIDE GND THERMISTOR INPUT ANALOG THERMOSTAT T31 T29 T19 T18 T16 T14 T27 T25 T30 T28 T17 T15 T13 T26 T24 MODUL...

Page 48: ...nput to modulate based on the signal from the central heater During modulation each satellite heater will operate at the same percentage of full rated input as the central heater 10 3 1 Central Heater...

Page 49: ...d on the control board inside the heater compartment See Page 43 Figure 23 Jumper position on J10 shown on Page 43 Figure 23 will configure heater as a satellite heater The jumper position for satelli...

Page 50: ...g within a Zone of Heaters Satellite heaters will be wired in series to the central heater via low voltage control wiring Communication wiring uses the T28 T31 terminals on the control see Page 44 Fig...

Page 51: ...rs continued Satellite heaters will be wired in series to the central heater via low voltage control wiring Communication wiring uses the T28 T31 terminals on the control See Page 44 through Page 45 F...

Page 52: ...power an electronic thermostat See Page 46 Figure 25 for wiring details Consult the factory for other thermostat wiring configurations Heater s modulates based on heater and thermostat cycle timing h...

Page 53: ...e shared viewed and modified with network includes Current year month day hour minute second System Mode Space Temperature Outdoor air temperature Current setpoint Occupied Unoccupied schedule command...

Page 54: ...ply ON OFF relay at the external controller or BMS must be wired to R and W terminals on the heater control board to turn the heater ON and OFF Minimum rated input at 1 of signal 0 1Vdc Full rated inp...

Page 55: ...e sensed temperature rises above the setpoint to a cut off limit temperature when the BMS turns off the heater FIGURE 26 Analog Control Signal Wiring Diagram OPTIONAL SWITCH SATELLITE HEATER CONTROL F...

Page 56: ...L WIRING TO ADDITIONAL SATELLITE HEATER CONTROL TERMINALS T28 AND T29 MODULATION CONTROL WIRING TO SATELLITE HEATERS CENTRAL HEATER CONTROL J10 W R OUT RATE FIRING IN RATE FIRING EXT POT GND WIPER HIG...

Page 57: ...off switch is optional for satellite heaters install at user level On Off switch is used to disable heater operation or reset a heater that is in lockout mode If on off switch is not desired leave jum...

Page 58: ...On Off switch is used to disable heater operation or reset a heater that is in lockout mode If on off switch is not desired leave jumper wire between R and W terminals in place NOTE 1 For non communic...

Page 59: ...umper is pre installed between phase R 24VAC and SC1 3 24VAC Relay 2 Ground ONLY ONE END of the shielded cable Separate on off switch is optional for satellite heaters install at user level On Off swi...

Page 60: ...VM SERIES INSTALLATION OPERATION AND SERVICE MANUAL 54 of 71 10 6 Internal Wiring See Page 41 Section 10 2 through Page 50 Section 10 5 9 for temperature control device options and wiring schematic...

Page 61: ...1 L2 24V 120V CONTROL GAS VALVE SURFACE IGNITER HOT MOTOR FLAME SENSOR SWITCH DOOR AIR SWITCH BLK WHT WHT BLK BLK BLK BLK WHT WHT BLU YEL ORG BLU BLU BLU PRP BRN BRN BRN BLU BLK GRN BLU BLU GRN BX or...

Page 62: ...VM SERIES INSTALLATION OPERATION AND SERVICE MANUAL 56 of 71 10 9 Low Voltage Control Wiring Installation Description Part Number Cable Grommet with Tie 91309605...

Page 63: ...ond post purge period After the post purge the heater turns OFF and the LED on the control board flashes slow green 6 If flame is lost at any time during heater operation the heater will RETRY for ign...

Page 64: ...iquids or vapors near the heater Immediately remove these items if they are present See Page 6 Section 3 Vehicles and Other Objects Maintain the clearances to combustibles Do not hang anything from or...

Page 65: ...nd secured in place if necessary Decorative grille only See Page 29 Section 7 5 2 Lower Clearance Shield optional The lower shield must be securely attached Inspect shield support straps and lower cle...

Page 66: ...h or electrical shock Fire Hazard Keep all flammable objects liquids and vapors the minimum required clearances to combustibles away from heater Some objects will catch fire or explode when placed clo...

Page 67: ...sh Call for heat when flame signal is below 1 A AMBER 2 flashes Gas ON Call for heat when flame signal is below 1 A AMBER 3 flashes Only applicable for thermostat control Gas ON No call for heat unit...

Page 68: ...perate or modulation current was incorrect Condition could be caused by Pressure Sensor Pressure Switch faulty or hoses reversed Gas Valve Modulation Coil Wire Harness 6 wire RED 9 flashes Lockout Air...

Page 69: ...SECTION12 TROUBLESHOOTING 63 of 71 12 3 Troubleshooting Flow Chart...

Page 70: ...VM SERIES INSTALLATION OPERATION AND SERVICE MANUAL 64 of 71...

Page 71: ...Pressure Measurement WARNING Carbon Monoxide Hazard Do not adjust gas valve pressure regulator Do not tamper with sealed parts Pressure regulator is factory calibrated for safe operation Failure to fo...

Page 72: ...VM SERIES INSTALLATION OPERATION AND SERVICE MANUAL 66 of 71 12 5 Pneumatic Connections...

Page 73: ...Monoxide Hazard WARNING Use only genuine VAL CO replacement parts per this installation operation and service manual Failure to follow these instructions can result in death electric shock injury or p...

Page 74: ...VM SERIES INSTALLATION OPERATION AND SERVICE MANUAL 68 of 71...

Page 75: ...els 91911700 Air Collar 150 200 models 91911701 Inlet Screen 80 115 03050800 Inlet Screen 150 200 09050001 Door Switch 90436800 Burner Cup Assembly 03020100 Hot Surface Igniter 90436600K Mica Window A...

Page 76: ...FOLD Natural Gas 4 5 wc LP Gas 11 0 wc PIPE CONNECTION 1 2 NPT for 80 115 models 3 4 NPT for 150 200 models DIMENSIONS Vent Connection Size 4 10 cm Outside Air Connection Size 5 13 cm for 150 200 mode...

Page 77: ...SECTION 14 GENERAL SPECIFICATIONS 71 of 71...

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