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ALWAYS

 

considered

 

to

 

be

 

present.

  

Division

 

2

 

means

 

the

 

hazard

 

is

 

only

 

present

 

under

 

abnormal

 

conditions.

  

The

 

Group

 

defines

 

the

 

explosiveness

 

of

 

the

 

hazard.

  

The

 

Temperature

 

Code

 

specifies

 

the

 

temperature

 

at

 

which

 

a

 

hazard

 

will

 

ignite.

 

 

HEATREX

 

can

 

provide

 

designs

 

suitable

 

for

 

all

 

of

 

the

 

above

 

conditions,

 

but

 

a

 

heater

 

should

 

never

 

be

 

placed

 

in

 

an

 

environment

 

not

 

noted

 

on

 

the

 

heater

 

nameplate.

 

NEVER

 

operate

 

the

 

heater

 

in

 

an

 

atmosphere

 

with

 

an

 

ignition

 

code

 

temperature

 

LOWER

 

THAN

 

the

 

nameplate

 

rating.

  

The

 

user

 

must

 

determine

 

the

 

actual

 

area

 

classification.

 

Special

 

design

 

considerations

 

for

 

electric

 

heaters

 

used

 

in

 

hazardous

 

locations:

 

 

5

1.

 

Locate

 

all

 

electrical

 

connections

 

in

 

an

 

appropriate

 

enclosure.

 

2.

 

Prevent

 

surface

 

temperatures

 

of

 

the

 

heater

 

from

 

exceeding

 

the

 

design

 

ignition

 

temperature.

 

HEATREX

 

Pipe

 

Insert

 

Heaters

 

designed

 

for

 

hazardous

 

locations

 

are

 

provided

 

with

 

an

 

enclosure

 

designed

 

to

 

contain

 

an

 

explosion.

 

When

 

the

 

design

 

temperature

 

of

 

the

 

process

 

exceeds

 

the

 

rated

 

ignition

 

temperature,

 

it

 

is

 

critical

 

that

 

the

 

heater

 

and

 

all

 

customer

 

piping

 

is

 

properly

 

insulated.

   

A

 

hazardous

 

area

 

heater

 

must

 

be

 

powered

 

and

 

controlled

 

by

 

a

 

heater

 

control

 

panel

 

designed

 

to

 

provide

 

necessary

 

over

temperature

 

safety

 

interlocks.

  

Contact

 

HEATREX

 

if

 

assistance

 

is

 

required

 

to

 

properly

 

control

 

and

 

protect

 

the

 

heater.

 

Never

 

apply

 

power

 

to

 

a

 

heater

 

in

 

a

 

hazardous

 

atmosphere

 

unless

 

all

 

terminal

 

box

 

covers

 

are

 

properly

 

installed

 

with

 

all

 

cover

 

bolts.

 

All

 

conduits

 

entering

 

the

 

heater

 

terminal

 

box

 

must

 

be

 

sealed

 

within

 

18”

 

of

 

the

 

heater

 

using

 

an

 

explosion

proof

 

conduit

 

seal.

   

Any

 

unused

 

openings

 

must

 

be

 

properly

 

sealed

 

with

 

a

 

steel

 

pipe

 

plug.

  

Follow

 

the

 

NEC

 

for

 

specific

 

conduit

 

requirements

 

such

 

as

 

the

 

requirement

 

for

 

Rigid

 

Conduit.

 

 

To

 

ensure

 

proper

 

flamepath,

 

all

 

threaded

 

conduits

 

must

 

use

 

rated

 

fittings

 

and

 

be

 

tight,

 

with

 

a

 

minimum

 

of

 

5

 

good

 

threads

 

engaged.

  

Any

 

machined

 

metal

to

metal

 

surfaces

 

on

 

terminal

 

boxes

 

must

 

be

 

handled

 

carefully

 

to

 

prevent

 

scratches

 

which

 

may

 

void

 

the

 

explosion

proof

 

rating.

 

 
 
 
 
 
 
 

Proper

 

grounding

 

of

 

equipment

 

in

 

hazardous

 

areas

 

is

 

critical

 

to

 

eliminate

 

potential

 

sources

 

of

 

sparking.

 

 

Replacement

 

of

 

electrical

 

components

 

should

 

only

 

be

 

done

 

by

 

authorized

 

personnel

 

familiar

 

with

 

the

 

requirements

 

of

 

maintaining

 

electrical

 

equipment

 

in

 

an

 

explosion

hazard

 

area.

 

 

 

 
 
 
 

WARNING - Risk of Explosion 

Operating

 

the

 

heater

 

at

 

a

 

voltage

 

higher

 

than

 

the

 

nameplate

 

value

 

may

 

result

 

in

 

elevated

 

temperatures

 

and

 

amperage

 

above

 

the

 

design

 

ratings

 

HX79

2150

83

1

 

Summary of Contents for 797 SERIES

Page 1: ...mperature recommended by the manufacturer Heaters can be provided with sheath sensing thermocouples when requested HEATREX Pipe Insert Heaters can be specially designed for use in hazardous areas as specified in Article 500 through 516 of the National Electrical Code Refer to the heater nameplate or HEATREX Application Data for classification of the heater provided See section below labeled Hazard...

Page 2: ...e perfectly clean before installation of heating element Use only a clean dry cloth to clean Never use a lubricant Compressed air with a long wand may be used to remove ceramic chips etc If the heater pipe is not supplied by HEATREX ensure the pipe length is correct by measuring the heating element overall length OAL the cold length from the start of the coiled wire to the front end of the heating...

Page 3: ...used Refer to the National Electrical Code WARNING Retighten all electrical connections that may have loosened during shipment Failure to do so may result in damage to the heater or risk of fire Confirm all unused conduit holes in the terminal box are sealed with plugs suitable for the heater environment Attach a ground conductor to the mounting screw for the heater in the terminal box or by other...

Page 4: ...n service TROUBLESHOOTING The nature of the ceramic insulators used to electrically isolate and support the nickel chromium resistance wire in the heating elements is such that over a long period of storage they will absorb considerable moisture from the atmosphere unless the pipe and conduits are sealed It is recommended to perform an insulation resistance test prior to energizing the equipment I...

Page 5: ...led by a heater control panel designed to provide necessary over temperature safety interlocks Contact HEATREX if assistance is required to properly control and protect the heater Never apply power to a heater in a hazardous atmosphere unless all terminal box covers are properly installed with all cover bolts All conduits entering the heater terminal box must be sealed within 18 of the heater usin...

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