HeatLink HEP025RT Installation, Operation And Maintenance Manual Download Page 14

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Heat

Link

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14

HEP025RT

Installation, Operation, and Maintenance Manual

L6HEP025RT

Flow Switch Installation

Notes:

• Make sure the cable to the flow switch isn't under tension.
• Clean the pipe system in which the flow switch is to be installed and remove any 

magnetic particles, e.g. welding residue.

• The straight in- and outlet pipe (in front of and behind the flow switch) has to be 

at least 2-

1

/

2

" (65 mm).

• The flow switch should be installed in an “upright standing position” in 

horizontal pipework.

• The switch should only be installed in a vertical position, deviation max. 45°.
• Make sure that ther are no external magnetic fields or large ferromagnetic bodies in 

the immediate vicinity of the flow switch, since these can impair device functioning.

• Screw on the union plastic nut with a maximum torque of 8 Nm.
• To prevent overheating when soldering near the flow switch, the flow switch (body 

with paddle system) and the o-ring must be removed from the pipe section.

max. 45°

Step 1 

DHW connectors are 

1

/

2

” FNPT. Using appropriate thread 

sealant and fittings, connect the water heater output to the 

input on the flow switch; and house hot water system to 

output on flow switch. 

The straight in- and outlet pipe (in front of and behind the 

flow switch) has to be at least 2-

1

/

2

" (65 mm).

Step 2 

 Observe flow direction when making connections.

Remove Terminal 

Header of Wiring 

Harness

www.heatlink.com

1-866-661-5332

Heat Source:

Panel(s):

Heat Load(s):

Schematic #:

Date:

Notes:

· 

Drawings are for HeatLink suggested system layout only! User must determine

if system layout will work for their particular application.

· 

Air vents, expansion tanks, pressure relief valves, etc. for heat source as per

local codes.

· 

Use isolation ball valves for all circuits and components.

· 

Local codes, regulations, and authorities have final jurisdiction.

Rough-in wiring see:

Wiring detail see:

DHW Supply

to House

Thermostat

Heat

Source

Heating Load

2017-08-21

FLWSWTCH

DHW Priority Switch

FS

Generic

Generic

Generic

Single Zone

HEP Series

Panel

Min. 2-

1

2

" (65 mm)

Min. 2-

1

2

" (65 mm)

Sold separately, the optional flow switch for DHW priority can be easily installed by following the instructions 

below.

Filename

Not to be handed over to, copied or used by third party.

Confidential: Property of ZCP Inc., Calgary, AB, Canada.

JOB/PROJECT:

CONTRACTOR:

ENGIN./ARCH.

CLIENT/DISTRB ORDER No.:

CLIENT/DISTRB.:

TITLE:

Designed by

Checked by

Approved by:

1 of 1

Sheet

Edition

Scale

Date

RevNo

Revision note

Checked

Date

Signature

Heatlink  can accept no responsibility for possible errors in printed matter and reserves the right to alter its products without notice.

Residential Control Panel

Electrical Layout

North America, Heatlink  Distribution Network

BW

VC.A01.A1.02

05.07.16

Electrical Wiring Drawing

Dwg #: ZELIO PB7R2 Plug In

None

BW

D:\..panel prog\zcp dr\wiring

Pump

Secondary

BK

Pump

Primary

BK

BK

R

WH

R C W

T/STAT

CONTACTS

Y

Y

V

GRY

FLOW

SW

AUX

Transformer

Plug In

Primary

Ground

ZELIO  HEP,  TWH,  WHP

Plug In

Plug In

BK

BK

N

L

I1 I2

I3

I8

I4 I5

I6 I7

SCHNEIDER

U/RUN

Q 1

Q 2

Q 3

Q 4

24VAC

Inputs  I1....I8  24VAC

Step 3 

Be sure to connect the DHW priority downstream from 

the panel (see schematic at right).

Step 4 

Disconnect power from the panel. Remove the 

terminal header of the wiring harness from the 

flow switch. Connect the flow switch wires to the 

flow switch terminals.

Summary of Contents for HEP025RT

Page 1: ...M Jul 18 2017 Max Pres 125psi 862kPa Volts 120 24 VAC Serial XXX XXXX Phase Freq 1 60 Cycles Max Temp 100C 212F Amps Maximum 15 3189472 1 adaptor Type UPS 15 58 CIL2 115 V 60 Hz 8 F P N 97948357 PC 1...

Page 2: ......

Page 3: ...ademarks in this material are property of the respective companies HeatLink and the HeatLink logotype are trademarks of HeatLink Group Inc All rights reserved L6HEP025RT Table of Contents HEP025RT Ins...

Page 4: ...injury or death Prior to commencing installation of this panel it is necessary to read and understand all sections of this manual The symbols below are used throughout this document to ensure proper...

Page 5: ...ve occurred during shipping If damage is visible notify your courier and supplier immediately Step 2 Open the carton by removing the staples Step 3 Remove the cardboard spacers from the carton then re...

Page 6: ...8 2017 Max Pres 125psi 862kPa Volts 120 24 VAC Serial XXX XXXX Phase Freq 1 60 Cycles Max Temp 100C 212F Amps Maximum 15 3189472 1 adaptor Type UPS 15 58 CIL2 115 V 60 Hz 8 F P N 97948357 PC 1131HLK I...

Page 7: ...m thermal expansion pressure buildup during times when reducing valve thermal expansion bypass is ineffective due to high inlet water pressure n a 9 Pressure gauge The rear connection pressure gauge r...

Page 8: ...relief Adjustable range 50 175psi 3 45 12 06 bar The Series 530C and LF530C is ideal for bypass thermal expansion pressure relief Power supply pre wired on system controller 120 V ac max current 2A Pr...

Page 9: ...e Step 7 See page 14 for optional flow switch installation instructions Prior to mounting the panel ensure the wall is capable of supporting the weight of the panel Ensure that a 120V receptacle is wi...

Page 10: ...ng disconnect power supply M A D E I N C A N A D A CAUTION WARNING Consult Manual Before Use AVERTISSEMENT Consulter le manual avant l usage HeatLink Group Inc 4603E 13th Street NE Calgary Alberta Can...

Page 11: ...res 125psi 862kPa Volts 120 24 VAC Serial XXX XXXX Phase Freq 1 60 Cycles Max Temp 100C 212F Amps Maximum 15 3189472 1 adaptor Type UPS 15 58 CIL2 115 V 60 Hz 8 F P N 97948357 PC 1131HLK IP42 TF 95 Ma...

Page 12: ...meet local codes and jurisdictions Wiring to the terminal strip requires 18 gauge wire Do not exceed 2VA per thermostat Do not cross terminals C and R W R C 24 V Signal W R C 24 V 24 V Signal W R C Si...

Page 13: ...ternal contacts of the thermostat open the auxiliary contacts open and the pumps stop Note If the FLWSWTCH optional DHW priority flow switch 5 is installed and the DHW flow is above the factory settin...

Page 14: ...ead sealant and fittings connect the water heater output to the input on the flow switch and house hot water system to output on flow switch The straight in and outlet pipe in front of and behind the...

Page 15: ...e wiring is done properly Consult qualified electrician prior to alteration of wiring between heat source and panel Output of heat source is unable to meet demand of heating system Compare output of h...

Page 16: ...nts expansion tanks pressure relief valves etc for heat source as per local codes Use isolation ball valves for all circuits and components Local codes regulations and authorities have final jurisdict...

Page 17: ...Heat Link www heatlink com Panel Line Name Installation Operation and Maintenance Manual...

Page 18: ...Heat Link www heatlink com Panel Line Name Installation Operation and Maintenance Manual...

Page 19: ......

Page 20: ...Fax 1 866 450 1155 China Distributed by Cathay Links International Phone 852 25693213 Fax 852 25359271 Ireland Distributed by Jamoni Ltd Phone 057 932 4062 Fax 057 932 4063 Freephone 1800 311338 M xi...

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