Heatilator Novus Plus Installation & Operating Instructions Manual Download Page 16 | Manualshive

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Heatilator Novus Plus Installation & Operating Instructions Manual Download Page 16

16

4031-478 Rev i

11/04

NOVUS PLUS INSTALLATION INSTRUCTIONS

L. START-UP ISSUES

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WARNING!

This appliance is equipped with two automatic reset, high temperature limit
switches. If the appliance cycles on and off during normal operation, refer to
“Possible Cause” item #7 above.

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Summary of Contents for Novus Plus

Page 1: ... to the elements such as rain etc WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal in jury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch d...

Page 2: ...t clean 5 This is a power vented gas appliance Do not burn wood or other material in this FAF 6 NEVER leave children unattended when there is a fire burning in the FAF 7 NEVER use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids in the FAF Keep any flammable liquids a safe distance from the FAF 8 While servicing the FAF always shut off all electricity and gas ...

Page 3: ...tructions reflect typical installations and are for design purposes only Actual installation may vary slightly due to individual design preferences The illustrations and diagrams used throughout these installation instructions are not drawn to scale 4 Glass Specifications Certifications Heatilator gas appliances manufactured with tempered glass may be installed in hazardous locations such as batht...

Page 4: ...y be installed directly on the floor or raised on a hearth These appliances are certified for installation in a bedroom bed sitting room or bathrooms in the U S and Canada Since this gas appliance is power vented it does not have to be installed on an exterior wall Note These are rough framing dimensions only Figure 1 Appliance Locations WARNING Due to high temperatures the appliance should be loc...

Page 5: ...erials C FRAMING Figure 3 shows a typical framing of this appliance using combustible materials Figure 4 shows the mantel heights for mantel projects All required clearances to combustibles must be adhered to Figure 3 Framing Figure 4 Mantel Heights WARNING Improper installation adjustment alteration service or maintenance can cause injury or property dam age Refer to this manual For assistance or...

Page 6: ...Slide the appliance into position and level the appliance from side to side and front to back Shim with noncombustible material as necessary Secure the appliance by bending out the nailing flanges on each side of the appliance and nail to framing The nailing flanges have been positioned 5 8 inch back from the front of the appliance to allow the addition of drywall E VENTING WARNING The Novus Plus ...

Page 7: ...ed to the 1 2 in FIP connection provided on the manual shutoff valve All connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to rinse off the solution when done leak testing Bleed the gas line to extract any air that may have been trapped inside the pipe See Figure 6 to connect the gas line Gas connections may also be made by ...

Page 8: ... A wiring diagram is shown in Figure 7 2 This appliance is equipped with an intermittent pilot control valve which operates on a 3 volt system 3 This appliance is supplied with a 3 volt AC transformer which requires the installation of the supplied junction box The junction box must be installed at this time to avoid reconstruction WARNING This intermittent pilot ig nition appliance DOES re quire ...

Page 9: ...ht connection in the terminal 6 Repeat this procedure for each colored block c HRV200PLUS Control Wiring The Novus Plus is designed to operate as a system with the HRV200PLUS Four low voltage wires are required to electrically connect the two appliances Common 24 gauge solid conductor thermostat wire or equivalent may be used The connections are illustrated in Figure 8 1 Defrost Override Terminal ...

Page 10: ...are those consisting entirely of steel iron brick tile concrete slate glass or plasters or combination thereof or have a UL fire rating of zero 0 3 High Temperature Sealant Material Sealants that will withstand high temperatures General Electric RTV103 Black or equivalent Rutland Inc Appliance Mortar 63 or equivalent A high temperature sealant 1 8 in wide minimum bead must be used to close off gap...

Page 11: ...ve the Upper Grille Panel Grasp the upper grille panel and remove the rubber pins holding the grille in place See Figure 12 5 Prepare the Appliance a Log Set The log set should look similar to that in Figure 14 b Place the Lava Rock and Vermiculite See Figures 15 and 16 for lava rock and vermiculite placement It is not necessary to use the entire bag Save the remainder for future use Figure 15 Pla...

Page 12: ...ers are lit 4 Sends a 12VDC signal to the gas appliance burner by energizing relay K2 on the circuit board and closing the contacts between the R1 and R2 terminals to initiate the ignition sequence d The Novus Plus does the following 1 The Novus Plus awaits the signal from the HRV200PLUS to light the burners 2 When the contact between R1 and R2 closes in the HRV200PLUS the intermittent pilot ignit...

Page 13: ...wers on to high speed 2 Positions HRV200PLUS dampers if installed for appliance operations 3 Presents a 15 second delay pre purge before burners are lit 4 Closes the contacts between the R1 and R2 terminals to initiate the ignition sequence by energizing relay K1 on the circuit board c The Novus Plus does the following 1 The Novus Plus awaits the signal from the HRV200PLUS to light the burners 2 W...

Page 14: ...14 4031 478 Rev i 11 04 NOVUS PLUS INSTALLATION INSTRUCTIONS J LIGHTING INSTRUCTIONS ...

Page 15: ...and free of combustible materials gasoline and other flam mable vapors and liquids BEFORE OPERATING THIS APPLIANCE HAVE A QUALIFIED TECHNICIAN Review proper placement of logs rock wool lava rock and vermiculite Check the wiring Check the air shutter adjustment Ensure that there are no gas leaks Ensure that the glass is sealed and in the proper position Ensure that the flow of combustion and ventil...

Page 16: ... c e r r o c n i S U L P 0 0 2 V R H y t i u n i t n o c d n a s n o i t c e n n o c t c e r r o c r o f g n i r i w k c e h C 6 l a n i m r e t e c n a i l p p A y l t c e r r o c n i d e r i w k c o l b m a r g a i d g n i r i w r e p g n i r i w e c n a i l p p a k c e h C 7 t f a r d e t a u q e d a n I o t s e h c t i w s t i m i l g n i s u a c f f o e c n a i l p p a t u h s d e d e e n s a...

Page 17: ...uce the possibility of soot we have provided your appliance with an adjustable air shutter Your air shutter is provided at 1 8 in open for natural gas appliances at 3 8 in open for propane 30 in 33 in appliances and fully open for 36 in and 42 in propane appliances In the event soot is accumulating in your appliance the air shutter should be opened farther This can be done by opening the control a...

Page 18: ...use substitute material Only fully tempered soda lime safety glass or ceramic glass may be used on this appliance WARNING NEVER operate this appli ance without the glass properly secured in place or if the glass is broken or chipped SAFETY NOTE Handle glass with care to avoid striking scratching or slamming shut NEVER clean the glass when it is hot Keep children and pets a safe distance away 7 Log...

Page 19: ...ONAL COMPONENTS GP30 Ceramic Glass 30 in GP33 Ceramic Glass 33 in GP36 Ceramic Glass 36 in DFA30 B S DFA33 B S DFA36 B S DFA42B S Arched Glass Door DFN0B S DFN3B S DFN6B S DFC2B S Fixed Glass Door FFAC30 30AC 30BN 30PT FFAC33 33AC 33BN 33PT FFAC36 36AC 36BN 36PT FFAC42 42AC 42BN 42PT Front Face FFM30 30AC 30BN 30PT FFM33 33AC 33BN 33PT FFM36 36AC 36BN 36PT FFM42 42AC 42BN 42PT Front Face COLOR KEY...

Page 20: ...n TKN32S 33 in TKN62B 36 in TKN22B S 42 in Full Face Trim Kits TKN05B S PT BN 30 in TKN35B S PT BN 33 in TKN65B S PT BN 36 in TKN25B S PT BN 42 in Trim Kits CABTRIM1 30 in CABTRIM2 33 in CABTRIM3 36 in Cabinet Trim QKE1B 30 in QKE2B 33 in QKE3B 36 in Quick Tile Brass Surround COLOR KEY Suffix Finish none Black B Brass S Stainless Steel AC Antique Copper BN Brushed Nickel CP Copper PT Pewter ...

Page 21: ...PTIONAL COMPONENTS con t Dexen Intermittent Pilot Conversion Kits DCKVN Propane to Natural Gas Conversion Kit Intermittent Pilot DCKVP Natural Gas to Propane Conversion Kit Intermittent Pilot Includes Dexen Valve Burner Orifices Plug Orifice no hole Pilot Orifice ...

Page 22: ...22 4031 478 Rev i 11 04 O REPLACEMENT PARTS 11 04 Exploded Parts Diagram Service Parts NOVUS PLUS Beginning Manufacturing Date 1 19 04 ...

Page 23: ...25 4031 026 1 Y 12 Glass Frame Assembly 4000 052 4000 052 1 Y 13 Screen Assembly 26804 26804 1 Y 14 36 Hood 4031 211 4031 211 1 Y 15 Upper Grille Assembly 4031 082 4031 082 1 Y 16 Lower Grille Assembly 4031 078 4031 078 1 Y 36 Drywall Lip 4031 207 4031 207 1 N Log Grate Assembly 4031 090 4031 090 1 Y Grate Assembly 4031 092 4031 092 1 Y 36 42 Front Left Log 4031 273 4031 273 1 Y 36 42 Front Right ...

Page 24: ...24 4031 478 Rev i 11 04 Exploded Parts Diagram Service Parts NOVUS PLUS Beginning Manufacturing Date 1 19 04 11 04 ...

Page 25: ... 1 N 22 Valve Plate 4031 146 4031 146 1 Y 23 Valve Bracket Dexen 4031 153 4031 153 1 Y 24 Dust Cap 23491 23491 1 Y 25 On Off Valve 15697 15697 1 Y 26 16 Flex Gas Line 17245B 17245B 1 Y 27 Brass Fitting 3 8 NPT to 3 8 Flare 17069 17069 1 Y 28 Variable Dexen Valve 750 500 750 501 1 Y 29 Brass Connector 90 Flex 4021 045 4021 045 1 Y 30 Wing Nut 25329 25329 2 Y 31 Wing Screw 4021 034 4021 034 2 N 32 W...

Page 26: ...26 4031 478 Rev i 11 04 NOVUS PLUS INSTALLATION INSTRUCTIONS HOMEOWNER S NOTES PAGE ...

Page 27: ...terial 15 Framing 5 Fuel 15 Fuel Conversion 7 15 G Gas Codes 7 Gas Line 7 Gas Pressure 7 Glass Specifications Certifications 3 Grilles 10 11 H Heights Mantel 5 Hood 11 HRV200PLUS 1 5 6 9 10 12 17 I Inspection 15 Insulation 5 Intermittent Pilot Ignition 8 12 13 15 J Junction Box 8 10 L Lava Rock 11 Lighting Instructions 14 Limit Switches 16 Log Set 11 18 M Maintenance 17 Mantel 5 10 Massachusetts 7...

Page 28: ...dent or unworkmanlike repairs 4 environmental conditions additional air handling devices such as exhaust fans or forced air furnaces or other causes 5 interconnection with other appliances such as central vacuums or clothes dryers 6 installation or use of components not supplied with the Appliance or any other components not expressly authorized and approved by HHT and or 7 modification of the App...

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