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Heatilator Novus ND3630, Installation & Operating Instructions Manual, Page: 39 / 44

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Heatilator Novus ND3630 Installation & Operating Instructions Manual Download Page 39

02/04

4031-117 Rev I

39

NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS

OPTIONAL COMPONENTS (con’t)

Robertshaw Standing Pilot Conversion Kits

Dexen Intermittent Pilot Conversion Kits

CKVN

Conversion Kit

(propane to natural gas)

Includes:

Robertshaw Valve Regulator Replacement Kit

Burner Orifices

Pilot Orifice

CKVP

Conversion Kit

(natural gas to propane)

Includes:

Robertshaw Valve Regulator Replacement Kit

Burner Orifices

Pilot Orifice

DCKVN Propane to

Natural Gas

Conversion Kit

(Intermittent Pilot)

Includes:

Dexen Valve

Burner Orifices

Plug Orifice (no hole)

Pilot Orifice

DCKVP Natural Gas

to Propane

Conversion Kit

(Intermittent Pilot)

Includes:

Dexen Valve

Burner Orifices

Plug Orifice (no hole)

Pilot Orifice

Summary of Contents for Novus ND3630

Page 1: ...ndary barrier has been provided to prevent direct contact with the fixed glass panel Do not operate this appliance with the barrier removed WARNING If the information in this manual is not followed ex...

Page 2: ...lified service person This appliance should also be inspected annually by a qualified service person More frequent inspections cleaning may be required due to excessive lint from carpeting bedding mat...

Page 3: ...d Some local building codes require the use of tempered glass with permanent marking in such locations Glass meeting this requirement is available from the factory Please contact your dealer or distri...

Page 4: ...HDWLODWRU DSSOLDQFHV RQO 93 67 GHJUHH 6WDUWHU OERZ VKRXOG EH WKH ILUVW GHJUHH HOERZ XVHG 5 0 5RRI ODVKLQJ YHUWLFDO WHUPLQDWLRQ IRU WR SLWFK SDFN RI IRXU 5 0 6WHHS 3LWFK 5RRI ODVKLQJ IRU WR SLWFK SDFN...

Page 5: ...02 04 4031 117 Rev I 5 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 6 Typical Vertical Installations 5 Typical Horizontal Installations...

Page 6: ...6 4031 117 Rev I 02 04 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS B LOCATIONS AND CLEARANCES 1 Appliance Dimensions 0RGHO 1 LQ LQ LQ 1 LQ LQ LQ 1 LQ LQ LQ 1 LQ LQ LQ...

Page 7: ...pliance See pages 14 15 for termination cap clearances WARNING Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies 2 Appliance Locations and S...

Page 8: ...material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance Slide the appliance into position and level the applian...

Page 9: ...Figure 5 Remove the Cover Plate b Remove the center insulation plug See Figure 6 Figure 7 Cut the Retaining Band e Discard the vent cap remove and discard the insulation basket See Figure 9 Figure 9...

Page 10: ...gure 14 Figure 14 Vent Cap and Insulation Basket e Attach the first vent section it will snap into place Slide the insulation gasket onto the vent section up against the appliance and over the tabs Se...

Page 11: ...wing the elbow is 18 in to the base of the cap See Figure 18 WARNING The horizontal run of vent must have a in rise for every 1 ft of run towards the termination Never allow the vent to run downward T...

Page 12: ...ted configuration Figure 19 shows various venting configurations using two elbows to terminate horizontally e Three Elbows Elbows used on rear vented configurations should be either a 90 degree or a 4...

Page 13: ...orizontal WARNING Always maintain minimum air space clearances or greater around the chimney system See page 11 Do not pack air spaces with insulation or other ma terial Note To ensure proper operatio...

Page 14: ...02 04 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS 3 Termination Cap Location Figure 25 Termination Cap Location Requirements Figure 28 Cap Clearances Figure 27 Electrical Services Clearance Figure 26...

Page 15: ...or paved driveway which is located between two single family dwellings and serves both dwellings M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum Recommended 30 inches 76 cm for...

Page 16: ...ial b Vent Lengths Various venting configurations are shown in Figure 30 from which maximum vent runs can be determined Figure 29 Vertical Termination Clearances WARNING The horizontal run of vent mus...

Page 17: ...runs can be determined Figure 31 Vertical Termination Clearances Figure 32 Vertical Termination Vent Lengths Figure 33 Vertical Termination Vent Lengths WARNING Always maintain minimum clearances or g...

Page 18: ...ional codes and not be easily blocked or obstructed See Termination Cap Location If the hole being penetrated is of noncombustible materials a 9 in diameter hole is acceptable Secure the shield to the...

Page 19: ...is attached to the cap in the same manner The sections of the heat shield will overlap to match the wall thickness depth If the wall thickness does not allow the required 1 1 2 in heat shield overlap...

Page 20: ...to 8 12 1 5 Over 8 12 to 9 12 2 0 Over 9 12 to 10 12 2 5 Over 10 12 to 11 12 3 25 Over 11 12 to 12 12 4 0 Over 12 12 to 14 12 5 0 Over 14 12 to 16 12 6 0 Over 16 12 to 18 12 7 0 Over 18 12 to 20 12 7...

Page 21: ...onnection provided on the manual shutoff valve All connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to rinse off the solution...

Page 22: ...m u l o c r e t a w s e h c n I Note This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 la...

Page 23: ...d at this time to avoid reconstruction The battery pack requires two D cell batteries not included Batteries cannot be placed in the battery pack while using the 3 volt AC transformer Conversely the t...

Page 24: ...ompartment 3 Loosen the two screws on the Romex connector feed the necessary length of wire through the connector and tighten the screws 4 Make all necessary wire connections to the receptacle and ass...

Page 25: ...iron brick tile concrete slate glass or plasters or combination thereof or have a UL Fire rating of Zero 0 3 High Temperature Sealant Material Sealants that will withstand high temperatures General E...

Page 26: ...Position the hood and slide into position Tighten the four screws See Figure 49 2 Remove the Upper Grille Panel Grasp the upper grille panel and remove the rubber pins holding the grille in place See...

Page 27: ...gure 54 for vermiculite placement It is not necessary to use the entire bag Save the remaining for future use Figure 53 Placing the Lava Rock Figure 54 Placing the Vermiculite Figure 52 Log Sets Figur...

Page 28: ...rmittent pilot ignition or a standing pilot ignition open the control access panel to examine the wiring system If your system has a red ignitor button as shown in Figure 57 you own a standing pilot i...

Page 29: ...not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been unde...

Page 30: ...set thermostat to lowest setting 2 Open control access panel 3 Turn manual shutoff valve to CLOSED Wait 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP...

Page 31: ...BEFORE OPERATING THIS APPLIANCE HAVE A QUALIFIED TECHNICIAN Review proper placement of logs rock wool lava rock and vermiculite Check the wiring Check the air shutter adjustment Ensure that there are...

Page 32: ...f r o d o n a e s a e l e r y a m e c n a i l p p a s i h t d e t a r e p o t s r i f n e h W d n a t n i a p e h t f o g n i r u c e h t y b d e s u a c s i s i h T s r u o h l a r e v e s t s r i f...

Page 33: ...9 Standing Pilot Ignition Assembly Figure 58 Intermittent Pilot Ignition Assembly 3 Check the Flame Patterns a Check the flame of the burner periodically making sure the flames are steady not lifting...

Page 34: ...the event soot is accumulating in your appliance the air shutter should be opened farther This can be done by opening the control access panel and locating the two wing studs and two wing nuts attachi...

Page 35: ...f the burner See Figure 63 To replace the logs push and lower the log set onto the burner pan making sure the back of the right most grate bar slides through the grate mounting bracket attached to the...

Page 36: ...an Kit 30 in appliances only WSK MLT HTL Multi Function Wall Switch RC SMART HTL Remote Control RC BATT HTL Battery operated Remote Control RCT MLT HTL Multi Function Remote Control SMART STAT HTL Rem...

Page 37: ...Glass Door DFN0B S DFN3B S DFN6B S DFC2B S Fixed Glass Door Direct Vent Refractory HB30 HB33 HB36 HB42 TB30 TB33 TB36 TB42 FFAC30 30AC 30BN 30PT FFAC33 33AC 33BN 33PT FFAC36 36AC 36BN 36PT FFAC42 42A...

Page 38: ...6 in TKN25B S PT BN 42 in Trim Kits OPTIONAL COMPONENTS con t TKN03B S PT BN 30 in TKN33B S PT BN 33 in TKN63B S PT BN 36 in TKN23B S PT BN 42 in Trim Kits 2 25 6XIIL LQLVK QRQH ODFN UDVV 6 6WDLQOHVV...

Page 39: ...gulator Replacement Kit Burner Orifices Pilot Orifice CKVP Conversion Kit natural gas to propane Includes Robertshaw Valve Regulator Replacement Kit Burner Orifices Pilot Orifice DCKVN Propane to Natu...

Page 40: ...0 1 3 0 4 3 8 0 1 3 0 4 n i 0 3 n i 3 3 n i 6 3 n i 2 4 3 y l b m e s s A n e e r c S 2 0 8 6 2 3 0 8 6 2 4 0 8 6 2 5 8 0 1 3 0 4 n i 0 3 n i 3 3 n i 6 3 n i 2 4 4 e m a r F w s s a l G 8 6 0 1 3 0 4...

Page 41: ...02 04 4031 117 Rev I 41 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Homeowner s Notes Page...

Page 42: ...42 4031 117 Rev I 02 04 NOVUS DIRECT VENT INSTALLATION INSTRUCTIONS Homeowner s Notes Page...

Page 43: ...mittent Pilot Ignition Wiring 23 J Junction Box Installation 24 L Lava Rock 27 Lighting Instructions Intermittent Pilot Ignition 29 Standing Pilot Ignition 30 Locations 6 7 Log Removal Replacement 35...

Page 44: ...adequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those...

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