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Heatilator ICON100IH Owner'S Manual Download Page 61

 

Heatilator • ICON DV • 4042-300 Rev R • 06/07 

61

Service Parts

ICON100I SERIES

Service Parts List 

Beginning Manufacturing Date:  Jan. 05

50 in. ICON Gas Appliance - DV 

Ending Manufacturing Date:  Active

#

Description of Part

ICON60IT

ICON60IH

ICON60ILT

ICON60ILH

Qty. 
req.

1

Standoff

31779

31779

31779

31779

5

2

Heat Zone Cover Plate

31051

31051

31051

31051

2

3

Drywall Lip

4042-149

4042-149

4042-149

4042-149

1

4

Nailing Flange

31190

31190

31190

31190

4

5

Glass Clip Support Assembly

33858

33858

33858

33858

4

6

Glass Latch Assembly

4042-047

4042-047

4042-047

4042-047

2

7

Junction Box Bracket

4042-290

4042-290

4042-290

4042-290

1

8

Junction Box

21878

21878

21878

21878

1

9

Junction Box Cover Plate

4042-293

4042-293

4042-293

4042-293

1

10

Glass/Frame Assembly

4042-037

4042-037

4042-037

4042-037

1

11

Burner Assembly

4042-053

4042-053

4042-052

4042-052

1

12

Pilot Bracket

4042-296

4042-296

4042-296

4042-296

1

13

Pilot Assembly

4042-333

4042-333

4042-334

4042-334

1

14

Pilot Gasket

4042-307

4042-307

4042-307

4042-307

1

15

Grommet

25005

25005

25005

25005

1

Flue Baf

fl

 e

4045-203

4045-203

4045-203

4045-203

1

16

Wire Assembly

593-590A

593-590A

593-590A

593-590A

1

17

Control Module

593-592

593-592

593-592

593-592

1

18

Battery Pack

593-594A

593-594A

593-594A

593-594A

1

19

Valve

750-500

750-500

750-501

750-501

1

20

Brass Elbow - 3/8 Flare to 3/8 NPT

4021-045

4021-045

4021-045

4021-045

1

21

Valve Bracket

4042-211

4042-211

4042-211

4042-211

1

22

Cover Plate

4042-239

4042-239

4042-239

4042-239

1

23

Ori

fi

 ce/Cable Bracket

4042-288

4042-288

4042-288

4042-288

1

24

Bulkhead Locking Bracket

4042-289

4042-289

4042-289

4042-289

1

25

Cover Plate Gasket

4042-306

4042-306

4042-306

4042-306

1

26

Air Shutter

4042-311

4042-311

4042-311

4042-311

1

27

Brass Elbow - 3/8 MIP to 1/2 Flare

4042-314

4042-314

4042-314

4042-314

1

28

Bulkhead

4042-315

4042-315

4042-315

4042-315

1

29

Push/Pull Shutter Control

4042-321

4042-321

4042-321

4042-321

1

30

ON/OFF Valve

15697

15697

15697

15697

1

31

16 in. Flex Gas Line

17245B

17245B

17245B

17245B

1

32

Wiring/Tube Clip

27843

27843

27843

27843

1

33

Threaded Ori

fi

 ce (.128) - NG

4042-317

4042-317

1

33

Threaded Ori

fi

 ce (.079) - LP

4042-319

4042-319

1

Wall Switch Wire Assembly

4018-018

4018-018

4018-018

4018-018

1

3V Adapter Plug

593-593A

593-593A

593-593A

593-593A

1

Refractory Support

4042-196

4042-196

4042-196

4042-196

1

Door Bracket

SRV4042-295

SRV4042-295

SRV4042-295

SRV4042-295

2

Summary of Contents for ICON100IH

Page 1: ...must be installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 or Standard for Installation in Mobile Homes CAN...

Page 2: ...manual for future reference Congratulations on selecting a Heatilator gas appliance an elegant and clean alternative to wood burning appliances The Heatilator gas appliance you have selected is design...

Page 3: ...Disassemble Vent Sections 25 C Install the Heat Shield and Horizontal Termination Cap 26 D Install Roof Flashing and Vertical Termination Cap 27 E Assemble and Install Storm Collar 28 9 Gas Informatio...

Page 4: ...which refers to 15 U S Code USC 2063 stating Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered Some local bui...

Page 5: ...at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size...

Page 6: ...fety glasses Level Manometer Voltmeter Tape measure Non corrosive leak check solution 1 2 3 4 in length 6 or 8 self drilling screws Keep appliance dry Mold or rust may cause odors Water may damage con...

Page 7: ...iagrams are not drawn to scale Actual installation may vary due to individual design preference Fire Risk Provide adequate clearance Around air openings For service access Locate appliance away from t...

Page 8: ...base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in reg...

Page 9: ...faces extending full width and depth of appliance Do NOT install appliance directly on carpeting vinyl tile or any combustible material other than wood WARNING Model A Rough Opening Width B Rough Open...

Page 10: ...2 21 1 4 30 in minimum to ceiling 1 2 8 1 2 9 1 4 Figure 3 3 Clearances to Mantels or Other Combustibles Above Appliance 1 in 25 mm min to perpendicular wall A 6 25 in 159 mm min from fireplace openin...

Page 11: ...insulation or other materials away from vent pipe may cause fire Measure horizontal clearances from this surface Measure vertical clearances from this surface Figure 4 1 Clearances from Cap Surfaces F...

Page 12: ...on a minimum of 2 sides beneath the floor N Vertical clearance between two horizontal termination caps 12 in 30 cm minimum O Horizontal clearance between two horizontal termination caps 12 in 30 cm m...

Page 13: ...gth of straight pipe is allowed between two 45 elbows see Figure 5 1 ALL vent configuration specifications MUST be followed This product is tested and listed to these specifications Appliance performa...

Page 14: ...maximum of three 90 elbows or six 45 elbows may be used in any vent configuration Some elbows may be installed horizontally See Figure 5 6 Elbows may be placed back to back anywhere in the system as l...

Page 15: ...max 7 62 m Figure 5 4 Minimum Installation Requirements for Two 45 Elbows Top Vent Horizontal Ter mination Top Vent Horizontal Termination Three Vertical Elbows See Figure 5 6 for information about in...

Page 16: ...Installed Vertically H2 Figure 5 6 Two or Three Elbows some Horizontal Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 457 mm...

Page 17: ...lbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 5 10 Vertical Termination Two Elbows Figure 5 8 12 ft to 30 ft Vertical Run Fig...

Page 18: ...izontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 5 11 Vertical Termination Three Elbows some horizontal Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90...

Page 19: ...1 in 25 mm clearance bottom sides 1 in 25 mm clearance around vertical sections 3 in 76 mm top clearance 1 in 25 mm clearance bottom sides Heat Shield Wall Shield Firestop Heat Shield WALL Note Heat s...

Page 20: ...ng firestop may be installed above or below the ceiling Refer to Figure 6 5 Secure with three fasteners on each side Do not pack insulation around the vent Insulation must be kept away from the pipe A...

Page 21: ...Vaulted Ceiling Installation The attic insulation shield has been laser etched with cut lines and ceiling pitches to make field trimming easier Remove one shield from box Note Cut previously installed...

Page 22: ...as necessary It is acceptable to use wood shims Bend out nailing tabs on each side Keep nailing tabs flush with the framing Secure the appliance to the framing by using nails or screws through the na...

Page 23: ...directly to the hori zontal termination cap Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections See Figure 8 1 Only outer pipes are to be sealed Do not seal...

Page 24: ...inner flue the last pipe sec tion see Figure 8 6 Slide together to the desired length making sure that a 1 1 2 in outer flue overlap is maintained between the pipe section and slip section The pipe an...

Page 25: ...tate either section see Figure 8 10 so that the seams on both pipe sections are aligned see Figure 8 11 They can then be carefully pulled apart Figure 8 8 Securing Vertical Pipe Sections Figure 8 9 Se...

Page 26: ...be brought to the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as pres...

Page 27: ...12 12 4 0 Over 6 12 to 7 12 1 25 Over 12 12 to 14 12 5 0 Over 7 12 to 8 12 1 5 Over 14 12 to 16 12 6 0 Over 8 12 to 9 12 2 0 Over 16 12 to 18 12 7 0 Over 9 12 to 10 12 2 5 Over 18 12 to 20 12 7 5 Over...

Page 28: ...ackets and tighten the nut to complete the storm collar assembly Make sure the collar is tight against the pipe section See Figure 8 17 Slide the assembled storm collar down the pipe section until it...

Page 29: ...m T handle manual shut off valve and flexible gas connector are connected to the 1 2 in 13 mm control valve inlet If substituting for these components please consult local codes for compliance Pressur...

Page 30: ...ion is complete all connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to rinse off all leak check solution following testing F...

Page 31: ...ect wiring will override IPI safety lockout and may cause explosion WARNING C Intellifire Ignition System Wiring This appliance requires a 110 VAC supply to the appliance junction box for operation A...

Page 32: ...servicing CAUTION Shock Risk Replace damaged wire with type 105 C rated wire Wire must have high temperature insulation WARNING GRN ORG BLK ORG Control Box To Junction Box Battery Pack 3V Adapter BLK...

Page 33: ...nce with two screws Figure 10 2 Remove Two Screws From Bracket If the junction box is being wired from the INSIDE of the ap pliance Remove one screw that attaches access panel to column See Figure 10...

Page 34: ...mbustible Facing Diagram 11 11 Finishing Fire Risk Finish all edges and fronts to clearances and specifications listed in manual WARNING Appliance front may be covered with non combustible material on...

Page 35: ...m inside or underneath the firebox Front refractory three pieces package shipped in front of glass Three top logs and ember materials package shipped inside firebox C Clean the Appliance Clean vacuum...

Page 36: ...n opposite end of log with white notched area in top of base log Repeat for each top log See Figures 12 1 through 12 6 Figure 12 1 Placing First Top Log ICON60I Figure 12 2 Placing Second Top Log ICON...

Page 37: ...ped in the package containing the screen front sold separately Locate two screws behind hearth refractory and burner pan See Figure 12 7 Position andiron bracket between hearth refractory and burner p...

Page 38: ...Assembly See Figure 12 10 Remove decorative screen front Disengage spring pins located at upper right and left corners between screen and frame by pulling down Tilt top of frame away from appliance an...

Page 39: ...Figure 12 11 Install rod in hole in glass frame top See Figure 12 12 Install rod with swedge Figure 12 13 in hole in glass frame bottom See Figure 12 14 Repeat for the left side refractory panel Botto...

Page 40: ...L Air Shutter Setting This appliance has an adjustable air shutter which controls the primary air Adjustment of the air shutter may be neces sary to obtain optimal flame appearance This should be adju...

Page 41: ...integral barrier to prevent direct contact with the fixed glass panel Do NOT operate the appliance with the protective barrier removed Contact your dealer or Hearth Home Technologies if the barrier i...

Page 42: ...ppliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33631D C Us...

Page 43: ...store flammable materials in the vicinity of the appliance Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids in this appliance Combustible materials may ignite WARNIN...

Page 44: ...switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position Hold ground wire about 3 16 in away from I terminal on module If there...

Page 45: ...rness is firmly connected to module D Damaged pilot assembly or dirty sensor rod Verify that ceramic insulator around the sensor rod is not cracked damaged or loose Verify connection from sensor rod t...

Page 46: ...s control compartment Burner burner ports Risk of Fire Delayed ignition or explosion Exposure to combustion fumes Odors WARNING Handle glass assembly with care Note Clean glass after initial 3 4 hours...

Page 47: ...ion Sand and repaint as necessary 2 Replace appliance if firebox has been perforated Burner ignition and operation 1 Verify burner is properly secured and aligned with pilot or ignitor 2 Clean off bur...

Page 48: ...Sec tion 3 B D E 1 in 25 mm 29 1 2 in 749 mm C A Gas Line Electric Line 9 7 8 in 251 mm 13 3 8 in 340 mm 2 in 51 mm 2 1 4 in 57 mm F 21 1 2 in 546 mm Figure 16 1 Appliance Dimensions 16 16 Reference...

Page 49: ...ination Cap High Wind Includes storm collar and fastener pack PVK 80 Power Vent Kit DVP TV Vertical Termination Cap Includes storm collar fastener pack DVP TB1 Basement window well termination cap Inc...

Page 50: ...to 12 in 76 to 305 mm DVP24MI 3 to 24 in 76 to 610 mm 10 1 2 in 267 mm 10 7 8 in 276 mm DVP45 45 Elbow 45 4 7 8 in 124 mm Assembled Height 24 in 610 mm Diameter 10 in 254 mm DVP AS2 10 in 254 mm 1 in...

Page 51: ...mm 13 1 4 in 367 mm RF12M Roof Flashing Multi pak BEK Trap Cap Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in...

Page 52: ...th IPI and DSI appliances only 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT Fire Brick Termination Cap 7 1 4 in 184 mm 5 1 4 in 133 mm 12 1...

Page 53: ...rm Cap Effective Length Effective Length TRAP1 4 1 8 in 5 5 8 in 105 mm 143 mm TRAP2 6 3 4 in 10 5 8 in 171 mm 270 mm Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is d...

Page 54: ...onents Diagrams con t 13 in 330 mm 15 in 381 mm 8 1 8 in 206 mm DVP HRC SS 10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm DVP H...

Page 55: ...Heatilator ICON DV 4042 300 Rev R 06 07 55 This page intentionally left blank...

Page 56: ...e Parts List ICON60I SERIES Service Parts Exploded Parts Diagram Beginning Manufacturing Date Jan 05 36 in ICON Gas Appliance DV Ending Manufacturing Date Active 16 17 18 27 19 20 21 30 31 28 29 33 32...

Page 57: ...16 Wire Assembly 593 590A 593 590A 593 590A 593 590A 1 17 Control Module 593 592 593 592 593 592 593 592 1 18 Battery Pack 593 594A 593 594A 593 594A 593 594A 1 19 Valve 750 500 750 500 750 501 750 50...

Page 58: ...0 Rev R 06 07 Service Parts ICON60I SERIES Exploded Parts Diagram Beginning Manufacturing Date Jan 05 36 in ICON Gas Appliance DV Ending Manufacturing Date Active 2 1 3 4 5 6 7 8 Front Refractory Kit...

Page 59: ...ket Pre GA1327999 4042 291 4042 291 4042 291 4042 291 3 Refractory Refractory Bracket Post GA1328000 N A N A N A N A 8 Front Refractory Kit Pre GA1327999 4042 343 4042 344 4042 343 4042 344 1 Front Re...

Page 60: ...7 ICON100I SERIES Service Parts Exploded Parts Diagram Beginning Manufacturing Date Jan 05 50 in ICON Gas Appliance DV Ending Manufacturing Date Active 4 3 2 1 6 7 9 8 12 13 14 15 11 10 5 16 17 18 27...

Page 61: ...16 Wire Assembly 593 590A 593 590A 593 590A 593 590A 1 17 Control Module 593 592 593 592 593 592 593 592 1 18 Battery Pack 593 594A 593 594A 593 594A 593 594A 1 19 Valve 750 500 750 500 750 501 750 50...

Page 62: ...Rev R 06 07 ICON100I SERIES Service Parts Exploded Parts Diagram Beginning Manufacturing Date Jan 05 50 in ICON Gas Appliance DV Ending Manufacturing Date Active 2 1 3 4 5 6 7 8 Front Refractory Kit...

Page 63: ...efractory Refractory Bracket Post GA1328000 N A N A N A N A 8 Front Refractory Kit Pre GA1327999 4042 345 4042 346 4042 345 4042 346 1 Front Refractory Kit Post GA1328000 4042 434 4042 435 4042 434 40...

Page 64: ...e front DF SAL100 BZ Salem bronze decorative front WSK MLT HTL Multi function wall switch RC BATT HTL Remove control RC SMART HTL Remote control requires 110V or pre wiring SMART BATT HTL Remote contr...

Page 65: ...Heatilator ICON DV 4042 300 Rev R 06 07 65 This page intentionally left blank...

Page 66: ...66 Heatilator ICON DV 4042 300 Rev R 06 07 This page intentionally left blank...

Page 67: ...adequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those...

Page 68: ...00162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 60...

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