background image

4-03                                                                                                                13                                                                                                      480-1091

Constitution

EPA Certified Fireplace

WARNING!

Before starting, do the following:

  1. Wear gloves and safety glasses for protection.
  2. Keep hand tools in good condition. Sharpen cutting edges and make sure tool handles are secure.
  3. Always maintain the minimum air space required to the enclosure to prevent fire.

G.  INSTALLATION OF FIREPLACE

1" OVERLAP

Metal strips 2" under edge of 

Fireplace and Hearth Extension and 

2" on both side of fireplace opening

Figure 13A - Positioning the Metal Strips

1.  Positioning the Fireplace

This  fireplace  may  be  placed  on  either  a  combustible  or 

noncombustible continuous flat surface. Follow the instructions 

for  framing  on  pages  9-10  and  Hearth  Extension/Floor 

Protection  Requirements  under  Minimum  Clearances  to 

Combustibles on page 5.   Slide the fireplace into position. 

Be 

sure to provide the minimum 1” air clearance at the sides 

and back of the fireplace assembly.

3.  Leveling the Fireplace

Level  the  fireplace  side-to-side  and  front-to-back. Shim  with 

noncombustible material, such as sheet metal, as necessary. 

Secure the fireplace (using the pallet mounting brackets located 

on either side of the fireplace) to the floor.

2.  Placing the Protective Metal Hearth Strips

Included  with  your  fireplace  you  will  find  two  metal  hearth 

strips  measuring  approximately  23” x  4”.   These  strips  are 

used to provide added protection where the fireplace and the 

hearth extension meet.
Slide each metal strip 2” under the front edge of the fireplace. 

The individual pieces must overlap each other by 1” minimum 

in the middle of the fireplace to provide continuous coverage 

of the floor. See Figure 13A. These metal strips should extend 

from the front and sides of the fireplace opening by 2”.

WARNING!

Carefully  follow  the  instructions  for  assembly  of  the 

pipe  and  other  parts  needed  to  install  this  fireplace 

system. Failure  to  do  so  may  result  in  a  fire, especially 

if combustibles are too close to the fireplace or chimney 

and air spaces are blocked, preventing the free movement 

of cooling air.

4.  Assembling Chimney Sections

Attach either a straight chimney section or an offset to the top 

of the fireplace (depending on your installation requirement). 

Chimney sections are locked together by pushing downward 

until  the  top  section  meets  the  stop  bead  on  the  lower 

section.
The inner flue is placed to the inside of the flue section below 

it. The outer casing is placed outside the outer casing of the 

chimney section below it. See Figure 13B.

NOTE:   Chimney  Air  Kit, Part  CAK4A  is  required.  

Follow instructions supplied with the kit.

Figure 13B-Assembling Chimney Sections

CAUTION:

Inner  flue  and  outer  liner  sections  cannot  be  disas-

sembled once locked together. Plan ahead to ensure the 

proper installation height is achieved with the selected 

chimney components.

Summary of Contents for CONSTITUTION

Page 1: ...ead entire manual before you install and use your fireplace O T L Tested and Listed by Beaverton Oregon USA OMNI Test Laboratories Inc C Hearth Home Technologies 1915 W Saunders Street Mount Pleasant...

Page 2: ...hock Also make sure the replace is completely cooled before servicing Installation and Draft Considerations 4 A Listings and Code Approvals 3 B Description of the Fireplace System 3 C Fireplace Dimesi...

Page 3: ...ey System Chimney Termination Cap Outside Air Kit Hearth Extension Firebrick A LISTINGS AND CODE APPROVALS This fireplace system has been tested and listed in accordance with UL127 and ULC S610 M87 st...

Page 4: ...ation Location NOT Recommended Cathedral Ceiling Construction 2nd Floor Balcony 1st Floor Multi level Roofs OUTSIDE AIR KIT INSTALLATION NOTE The outside air kit is installed on the right hand side of...

Page 5: ...tructed of non combustible materials such as cement block or equivalent material Decorative combustible flooring on the raised hearth must be 20 508mm in front of and 8 203mm to either side of the fue...

Page 6: ...n 36 long SL348 Chimney Section 48 long SL3 Chimney Stabilizer SL315 Chimney Offset Return 15 SL330 Chimney Offset Return 30 FS338 Firestop Straight FS339 Firestop 15 FS340 Firestop 30 AS8 Straight At...

Page 7: ...irestop Spacer 24 A 8 101 2 Inside Diameter 8 Outside Diameter 101 2 20 3 4 Inside Diameter 8 Outside Diameter 101 2 A B 14 1 2 10 1 2 2 10 1 2 JB877 Joint Band 12 24 5 8 27 3 8 12 31 24 5 8 SL306 6 4...

Page 8: ...re Termination Cap CT35 Chase Top CAK4A Chimney Air Kit 15 3 4 TR342 TERMINATION CAP TOP OF UPPERMOST CHIMNEY SECTION 14 1 2 MAX DISTANCE CHASE TOP 23 14 3 4 17 3 4 8 Flue 10 1 2 Outer 16 1 2 13 1 4 2...

Page 9: ...to you when choosing a location for your fireplace This fireplace may be used as a room divider installed along a wall across a corner or used in an exterior chase See Figure 9A Locating the fireplace...

Page 10: ...exibility in construction The following figures are the minimum distances from the base of the fireplace 2 Framing the Fireplace 1 Min overall straight height 13 ft 2 Min height with offset return 14...

Page 11: ...ticular chimney parts 5 Whenever the chimney penetrates a floor ceiling a firestop spacer must be installed 6 The effective height of the fireplace assembly is measured from the base of fireplace to t...

Page 12: ...it passes through the roof See Figure 12A b These chimney heights are necessary in the interest of safety but do not ensure smoke free operation Trees buildings adjoining roof lines adverse wind condi...

Page 13: ...pproximately 23 x 4 These strips are used to provide added protection where the fireplace and the hearth extension meet Slide each metal strip 2 under the front edge of the fireplace The individual pi...

Page 14: ...e dimension lumber used in the ceiling joists Install the firestop spacer These firestop spacers are designed to provide the minimum 2 air space required around the chimney In all situations the fires...

Page 15: ...L 300 MH842 Celing Roof Thimble 1 Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney Lay out cut and frame a 14 1 2 square opening measured on the hori...

Page 16: ...nt gravity from pulling the chimney sections apart the returns and the chimney stabilizers have straps for securing these parts to joists or rafters See Figure 16B 11 Marking the Exit Point of the Roo...

Page 17: ...rks The construction of and materials used for a hearth extension are shown in Figures 17A and 17B A hearth extension of this construction may be covered with any noncombustible decorative material an...

Page 18: ...ustible and must not be used The floor protection specified includes some form of thermal designation such as R value thermal resistance or k factor thermal conductivity PROCEDURE 1 Convert specificat...

Page 19: ...this metal template is HHT Template 21 Mantel A combustible mantel may be positioned no lower than 60 from base of the fireplace The combustible mantel may have a maximum depth of 12 Combustible trim...

Page 20: ...rovided with it Storm Collar Chase Flashing 6 min 2 min 2 min Storm Collar Chase Flashing 2 min 14 1 2 max Top of uppermost chimney section 2 Chase Top Construct a chase of desired materials main tain...

Page 21: ...laced through cracks around windows under doors etc Most newly constructed houses or existing homes fitted with tightly sealed doors and windows are relatively air tight The Constitution Fireplace com...

Page 22: ...ry important to reload your fireplace while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood It is best to open the air control fo...

Page 23: ...installation and installed in a standard wall mount with junction box on the wall 6 Burning Guidelines The Heat Zone accessory kit conveys warm air from the fireplace through air duct s to remote loca...

Page 24: ...vapor rise from the fireplace surface this is normal We recommend that you open a window until the odor dissipates and paint is cured NOTE Fireplace should be run full open for a minimum of 15 minute...

Page 25: ...species of wood you burn the single most important factor that affects the way your fireplace operates is the amount of moisture in the wood The majority of the problems fireplace owners experience a...

Page 26: ...em These three factors work together as a system to create the flue draft Increasing or decreasing any one of them will affect the other two and thus change the amount of draft in the entire system If...

Page 27: ...closed container until all embers have thoroughly cooled 1 Creosote and Soot a Formation and need for removal When wood is burned slowly it produces tar and other organic vapors which combine with ex...

Page 28: ...le attachment knob hang over the edge of the table top so door lays flat on a soft surface 5 Remove the screws from each glass tab 5 on each door using a 2 Phillips Head screwdriver HINT Soak screws i...

Page 29: ...you have the proper brick in the correct location Measue the brick size for accuracy After the coals are completely cooled remove all old brick and ash from unit and vacuum out firebox 1 Remove new br...

Page 30: ...replace After Fireplace Installation 1 Remove the firebrick from the bottom of the fireplace 2 Remove the 2 screws from the access panel in the firebox floor 3 Pry up the access panel using the screwd...

Page 31: ...r channel and out of hole at the other end It is necessary to remove the first tube in order to remove the baffle 5 Slide fiber board baffle forward to front of fireplace and straight out through door...

Page 32: ...A Certified Fireplace 480 1091 32 4 03 Service Parts Beginning Manufacturing Date 02 17 03 Ending Manufacturing Date __________ Part number list on following page Door Assembly EXPLODED VIEW 1 0 27 1...

Page 33: ...d SRV480 0510 3 Brick Set BRICK 480 4 Ceramic Blanket 1 cut to fit see drawing on page 32 832 3400 5 Door Handle Assembly includes 2 door handles HANDLES 480 securing bracket lock nut latch cam key an...

Page 34: ...ace Enclosure 16 17 Locations 9 Firestop Spacer 7 Installation 14 Firewood 25 26 Floor Protection 5 Flue 26 Framing 9 10 Fuel 2 25 26 G General Information 21 Glass Cleaning 28 Glass Replacement 28 Go...

Page 35: ...ents regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be covered The replacement of consumer replaceable items and installation of upgraded compone...

Page 36: ...4 03 36 480 1091 PLEASE RETURN THESE INSTRUCTIONS TO THE HOME OWNER WHEN INSTALLATION IS COMPLETE ATTENTION INSTALLER...

Reviews: