background image

4.  Baffle Removal and Installation

Figure 4.5 

Removing Baffle Protection Channel

Figure 4.6 

Removing Manifold Tube

Figure 4.7 

Removing Baffle 

(shown without ceramic blanket)

5.  Fan Replacement

 

e  100   ire la e  o es e ui e  wit  two  ans  

installe  at t e  a tor  wit  ele tri  a ess on t e ri t 

si e o   re la e  as  ou  a e it

 

CAUTION! Risk of Shock!

• 

DO NOT

 remove grounding prong from plug.

•  Plug  directly  into  properly  grounded  three-prong 

receptacle.

•  Route cord away from fireplace.

• 

DO NOT

 route cord under or in front of fireplace.

 

CAUTION! Risk of Shock! 

Disconnect power by turn-

ing off circuit breaker before servicing.

• 

an Re la e ent  nstru tions

-  Re ove  ot   oors  outsi e air  no   la   no  

an   as ia   la e  as ia on  rote te  sur a e

-  Re ove t e si   enter  ri s  ro  t e  otto  o  

t e  re la e

-  Re ove t e two s rews  ro  t e a ess  anel 

in t e  re o   oor   ee  i ure 4 8   r  u   anel 

wit  s rew river an  re ove  anel

Screwdriver Slot

Screws

•  Re ove  era i   lan et  ro  a ove t e  a e

• 

it   a  3 1   in   llen  wren

  re ove  t e  ront 

ani ol  tu e retainer  olt on t e air  annel un er 

t e en  o  t e  ront tu e   ee  i ure 4

 

NOTICE: 

Soak the bolt with penetrating oil for at least 

15 minutes before trying to remove it. 

• 

o re ove  ani ol  tu e  sli e t e tu e to one si e 

until one en  is out o  its  ole   en  w ile li tin  

t at en  o  t e  er  oar   a e   ull tu e u  over 

t e air  annel an  out o   ole at t e ot er en   t is 

onl  ne essar  to re ove t e  rst tu e in or er to 

re ove t e  a e  

• 

li e  er  oar   a e  orwar  to  ront o   re la e 

an  strai t out t rou   oor   ee  i ure 4

• 

o  install  t e  er  oar   a e   re eat  t e  2n  

t rou  4t  ste s in reverse   e sure t e  er  oar  

a e an   era i   lan et are  us e   a   ull  an  

t e  lan et is  own an   at  

Figure 4.8 

Accessing Fan Motor

•  Re ove all as   ro   re o  an   la e into a  etal 

ontainer

•  Re ove  t e  a e  rote tion  annel    turnin  

it  own  an   ullin   it  out  o   t e  ire o   ee 

i ure 4  

WARNING! Hot Surfaces!

Glass and other surfaces are hot during operation AND cool 

down. DO NOT

 clean fireplace until it is cooled.

21

Heatilator • Constitution Owner’s Manual • 480-2330 • Rev C • 4-10-13

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Summary of Contents for CONSTITUTION C-40

Page 1: ...r ot er a a le va ors an li ui s in t e vi init o t is or an ot er a lian e DO NOT over re Over rin will voi our warrant Co l wit all ini u learan es to o usti les as s e i e ailure to o l a ause ouse...

Page 2: ...Overri e 10 3 Outsi e ir 11 4 lass oors 12 Conve tion an O eration 12 C uel 12 1 Har woo vs o twoo 12 2 Moisture ontent 13 3 easonin 13 4 torin oo 13 urnin ro ess 14 irt lass 14 Creosote or ation 14 8...

Page 3: ...a f i rep l ac e i n s ert o r o t h er p ro d uc t s n o t s p ec i f i ed f o r us e w i t h t h i s p ro d uc t WARNING T H I S F I R E P L A C E H A S N O T B E E N T E ST E D W I T H A N U N V E...

Page 4: ...e e ins on t e ate o irst o u an o t e wellin or si ont s a ter t e sale o t e ro u t an in e en ent aut ori e HH ealer istri utor w i ever o urs earlier e warrant s all o en e no later t an 24 ont s...

Page 5: ...in olor o interior an e terior sur a e inis es a o ur is is not a law an is not overe un er warrant a a e to rinte late or ena ele sur a es ause in er rints a i ents isuse s rat es elte ite s or ot er...

Page 6: ...ease onta t our ealer or re la e ent lass Mo el C40 Certi e oo urnin ire la e a orator OM est a oratories n Re ort o 0 1 0 2 e oo ire la e tan ar 12 an C 10 M8 an M 84 H Manu a ture Ho e rove an Ori i...

Page 7: ...tallation adjustment alteration service or maintenance can cause injury or property damage 1 Clear Space Co usti le aterials ust not e store on t e eart e tension Roo urnis in s su as ra es urtains ai...

Page 8: ...rash or large amounts of scrap lumber permit too much air to the fire at to o i our stove is over rin e iatel close the door and air controls to re u e air su l to t e re ou sus e t a i ne re all t e...

Page 9: ...R il ren in sa e roo as re la e lert il ren an a ults to a ar s o i te eratures High temperatures may ignite clothing or other flammable materials ee lot in urniture ra eries an ot er a a le aterials...

Page 10: ...n t en ove t e o ustion air ontrol to t e esire urn level e re will auto ati all o to t at level on e it is ull esta lis e is allows or less intera tion wit t e re t e o eowner an ore e ient use o uel...

Page 11: ...se to revent ol air in ltration 3 Outside Air CAUTION Outside air control handle may be warm Adjust before lighting fire NOTICE Use of outside air is required O u tside A ir C ontrol Handle C lockwise...

Page 12: ...a lis e a ro i atel 30 inutes a ter uel is lit High Burn Setting e an a e le t on t rou out t e urn Medium or Medium High Burn Setting e an s oul e le t o until a oo urn is esta lis e t en turne on e...

Page 13: ...as lon as ei teen ont s or ar woo s e e to seasonin woo is to e sure it as een s lit e osin t e wet interior an in reasin t e sur a e area o ea ie e tree t at was ut own a ear a o an not s lit is li...

Page 14: ...a a le ases ave een ostl urne an onl ar oal re ains is is a naturall lean ortion o t e urn e oals urn wit ot lue a es t is ver i ortant to reloa our re la e w ile enou livel ot oals re ain in or er to...

Page 15: ...ite t e ast urnin in lin w i in turn will i nite t e slow urnin rewoo O en outsi e air turnin t e no lo wise ull o en t e o ustion air ontrol ovin t e uto ati Co ustion ir Control CC an le o letel to...

Page 16: ...at least ever two ont s urin t e eatin season ns e t t e s ste at t e re la e onne tion an at t e i ne to n t e event o a i ne re Heart Ho e e nolo ies re o en s re la e ent o t e i ne an ins e tion...

Page 17: ...ro re la e e ore leanin i ne re er to e tion C 3 a e Re oval an nstallation Close t e oor ti tl Re ove t e to o t e ter ination a as s own in i ure 4 1 to lean t e a an i ne e reosote or soot s oul e...

Page 18: ...a s Re la e i t is on ition is resent ns e t lass as et Con r lass oes not ove aroun in lass ra e WARNING Risk of Fire DO NOT remove ashes until the fire is out and the fireplace is cold s es s oul e...

Page 19: ...anel is ti tene snu l O O O R H OR CRO HR CR Re la e t e oor on t e re la e ter t e rst urn re e t e ti tness o t e s rews NOTICE Remove all labels from glass before lighting the first fire in your fi...

Page 20: ...all ol re ri an as ro unit an va uu out re o Re ove new ri set ro o an la out to ia ra s own in i ure 4 3 a otto ri s in unit nstall rear ri s on t e to o t e otto ri s li e to o ri s un er li on a o...

Page 21: ...e a e it a 3 1 in llen wren re ove t e ront ani ol tu e retainer olt on t e air annel un er t e en o t e ront tu e ee i ure 4 NOTICE Soak the bolt with penetrating oil for at least 15 minutes before...

Page 22: ...outsi e air no s as ia an ri Re ove two illi s ea s rews an r o en a ess oor in t e otto o t e re la e wit a at ea s rew river ee i ure 4 11 Re ove two s rews an ta e o a ess over s own in i ure 4 12...

Page 23: ...er Mounting Plate R otate assembly u p and ou t throu gh access door A rm mu st be in this p osition when re installing Figure 4 17 Hand in Access Door Figure 4 18 Removing Timer Assembly Re ove ol ai...

Page 24: ...ti er re ove two s rews an re ove ti er ee i ure 4 21 Figure 4 20 Timer Box Installed D cu t side of timer shaft mu st face away from the Linkage Timer A rm la e lin a e ontrol ar over ti er s a t an...

Page 25: ...s ri tion t 1 oor in a e 1 2 in a e Control r 1 3 us in 2 4 as er 10 2 5 rew 8 32 1 2 H H C 2 in a e i er r 1 tta ent ut et rew 1 8 rew 32 1 4 H H C 2 Mountin ra et 1 10 i er Me ani al 12 ours 1 25 He...

Page 26: ...s lose to t e ue outlet as os si le or a ew inutes t en li t t e a er un er t e in lin e eat enerate ro t e urnin rolle u news a er s oul el et t e ra t esta lis e till ot er a tors an a e t ow well o...

Page 27: ...rhead fan op erating O verhanging tree B ird s nest or leaves in termination cap Stru ctu ral changes in chimney area C reosote bu ildu p in flu e Strong win d s a r o u nd chimney termination U nseal...

Page 28: ...needed Check door rope for seal Open air controls ACC Smoke in the house during refueling Open air controls ACC to establish a lively coal bed Open doors SLOWLY Add progressively larger wood to establ...

Page 29: ...003 Ending Manufacturing Date Active Door Assembly Part number list on following page 2 1 3 4 7 8 9 10 11 6 13 5 12 14 15 Woodburning Fireplace 03 13 6 Reference Materials 2 Heatilator Constitution Ow...

Page 30: ...e 480 22 0 4 Cera i i er oar R 480 0 10 Y Mani ol u e set o 3 480 Y Mani ol Cli rews o 4 832 0 1 Y a ia R 480 0 0 i er sse l R 480 1 0 Y 8 lower ess anel 433 04 0 irin Harness R 480 0 0 Y 10 lower se...

Page 31: ...480 2120 4 oor Hin e Ri t o 4 480 2110 4 a e oar sse l it on o usti le oar 480 440 Y an ee Control R 000 143 Y as et Ro e oor 1 2 in R 433 R Y as et t er 1 2 1 8 4 4 1 t 834 2 0 as et Ro e lass 1 4 i...

Page 32: ...6 29 6 474 6 3 748 22 6 413 079 6 43 9 226 6 48 4712 6 543 6 9 8 6 5506 8 7 6 6 01579 6 6 728 6 0 6 6 8 8 3 02 6 6 8 8 3 02B 2 6 715724B 2 6 729 551 6 73 6 13 3 6 748 9 40 6 748 9 42 6 76 9 426 6 774...

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