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Parallel Compressor Systems Installation & Operations Manual, October 2004  

7

Ventilation Requirements 

 

 

 

Indoor Units

If compressors or condensing units are located in a machine 

room,  adequate  ventilation  air  must  be  provided  to  avoid 

an excessive temperature rise in the room. To allow for peak 

summer temperatures a 10°F temperature rise is recommended, 

although a 15°F rise might be acceptable.  
With compressors with remote condensers, approximately 10% 

of the heat rejected is given off by the compressor casting and 

the discharge tubing. The correct formula for calculating the 

ventilation requirement of the Indoor Parallel unit is:
 

 

 

CFM = 10% of THR / hr 

 

 

 

 

     10° TD

The air intake should be positioned so that air passes over the 

units. All State, Local, and National codes should be followed.

Electrical

To insure the proper operation of equipment and reduce the 

possibility of interruption of  refrigeration due to electrical  

power failure, the following precautions must be observed:
•   All electrical work must be done in accordance with the 

National Electrical Code and existing local codes

•   The power supply must be the same as specified on the unit 

data plate

•   An adequate power supply must be provided
•   Voltage fluctuations in excess of 10 percent must  

be corrected

•   Overload  relays  (Carrier  compressors  only)  are  selected 

in accordance with specified limits as determined by the 

motor-compressor manufacturer. They must not be changed 

in size or shorted-out

•   Control panels must be provided with a single phase, 60 

Hertz supply. See the unit wiring diagram for the voltage 

requirement

•   Before starting up a parallel unit, insure that all fuses and 

motor-protective devices are in place and that all wiring is 

secure. A complete wiring diagram for troubleshooting the 

unit will be found inside the control panel cover

Refrigerant Piping

The system as supplied by Heatcraft, was thoroughly cleaned 

and dehydrated at the factory. Foreign matter may enter the 

system by way of the field piping required.  Therefore, care must 

be used during installation of the piping to prevent introduction 

of foreign matter.
Install all refrigeration system components in accordance with 

all applicable local and national codes and in conformance 

with good practice required for the proper operation of the 

system.
Proper size refrigeration lines are essential to good refrigeration 

performance. Suction lines are more critical than liquid or 

discharge lines. Oversized suction lines may prevent proper oil 

return to the compressor. Undersized lines can rob refrigeration 

capacity and increase operating cost. Consult the line sizing 

charts in this manual for proper pipe sizes.
The following procedures should be followed:
1. Do not leave dehydrated compressors or filter-driers open 

to the atmosphere

2. Use only refrigeration grade copper tubing, properly sealed 

against contamination

3.  Suction  lines  should  slope  1/4”  per  10  feet  towards  the 

compressor

4. Discharge lines should slope 1/4” per 20 feet toward the 

condenser

Suction P-Traps

•   Provide P-Traps at the base of each suction riser of four (4) 

feet or more to enhance oil return to the compressor. Use a 

P-Trap for each 20 feet section of riser. See Figure 4 below:

*The P-Trap should be the same size as the horizontal line

See Figure 5 below

Parallel Compressor Systems

Figure 4. P-Trap Requirements

Figure 5. P-Trap Construction

Summary of Contents for H-IM-PCS

Page 1: ...Parallel Compressor Systems Bulletin No H IM PCS October 2004 Part Number 25000102 Replaces H IM 72B October 2004 Installation and Operation Manual...

Page 2: ...peland Lubricants Carlyle Compressors Approved Carlyle Lubricants Oil Pressure Table 13 O6D E Oil Pressure History Table 14 Oil Safety Switch 22 Table 15 Part Load Performance Multipliers Table 16 Req...

Page 3: ...tive and the carrier of the damage immediately Request an immediate joint inspection with the carrier Do not repair the unit until inspected by carrier s representative Care should be exercised when u...

Page 4: ...es at the rear and 42 inches in the front of panel or as required by National or Local Codes For parallel system units placed end to end 24 inches between units is suggested Floor Foundation Requireme...

Page 5: ...e ground level provides some protection from ground water and wind blown matter The concrete slab should be isolated from the building structure Finally before tightening mounting bolts recheck the le...

Page 6: ...whenever possible Care should be taken to see that ample room is left for maintenance work through access doors and panels When the unit is in an area where it is enclosed by three walls the unit mus...

Page 7: ...ment Before starting up a parallel unit insure that all fuses and motor protective devices are in place and that all wiring is secure A complete wiring diagram for troubleshooting the unit will be fou...

Page 8: ...ed a maximum of 2 feet in each direction Pipingattachedtoavibratingobject suchasacompressor or compressor base must be supported in such a manner that will not restrict the movement of the vibrating o...

Page 9: ...ially on hot gas lines to prevent line breakage This is critical on long straight runs of generally 70 or more where expansion loops must be provided and hangers should allow for longitudinal movement...

Page 10: ...04A R 507 4 1 1 1 6 1 1 6 8 2 2 1 10 2 2 7 12 2 3 3 16 3 4 1 20 4 5 6 30 6 8 3 40 8 11 8 Table 2 Pressure Loss of Liquid Refrigerants In Liquid Line Risers Expressed in Pressure Drop PSIG and Subcooli...

Page 11: ...2 57 3 50 4 98 14 27 40 26 42 58 40 64 95 61 93 1 32 1 91 1 33 1 87 1 5 8 12 134A 22 R 507 502 404A 90 9 90 0 78 0 3 65 4 96 7 07 20 37 56 37 59 82 57 90 1 35 87 1 33 1 86 1 30 1 88 2 64 2 1 8 12 134...

Page 12: ...8 2 1 8 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 1 5 8 1 5 8 1 5 8 84 000 1 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8...

Page 13: ...8 5 8 5 8 72 000 1 5 8 2 1 8 2 1 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 1 5 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 5 8 5 8 5 8 5 8 5 8 7 8 78 000 2 1 8 2 1 8 2 1 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 1 5 8 1...

Page 14: ...1 5 8 1 5 8 1 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 3 8 1 5 8 84 000 1 1 8 1 1 8 1 3 8 1 3 8 1 3 8 1 5 8 1 1 8 1 3 8 1 3 8 1 3 8 1 5 8 1 5 8 1 3 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 1 3 8 1 5 8 1 5 8...

Page 15: ...5 8 5 8 72 000 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 1 2 1 2 5 8 5 8 5 8 7 8 78 000 1 5 8 2 1 8 2 1 8 1 3 8 1 5 8 1 5 8 2 1 8 2 1 8 2 1 8 1 3 8 1 5...

Page 16: ...1 8 1 3 8 1 1 8 1 1 8 180 000 50 100 1 5 8 2 1 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 5 8 1 3 8 1 3 8 1 3 8 1 5 8 1 3 8 1 3 8 240 000 50 100 1 5 8 2 1 8 1 5 8 1 5 8 1 5 8 1 5 8 1 3 8 1 3 8 1 5...

Page 17: ...e pull down The wiring diagramfortheunitwillhavetobeconsultedtodetermine how to best force the fans to operate for this step 4 With all compressor and control breakers and toggle switches turned off a...

Page 18: ...eturned into the liquid manifold the Priority I design returns the liquid to the condenser through a liquid drain manifold Hot discharge gas is injected into the suction line at the parallel rack and...

Page 19: ...igerant being returned to the compressor This will cause dilution of the oil and eventual failure of the bearings and piston rings In extreme cases the compressor will fail as a result of the diluted...

Page 20: ...est The compressors are solid mounted to a base frame or mounted on the refrigerant receiver All reciprocating compressors incorporate oil floats Crankcase heaters will be installed and wired Cylinder...

Page 21: ...1 24 to 1 8 18 to 34 1 24 to 2 3 Carlyle Compressors Approved Carlyle Lubricants For CFC and HCFC Refrigerants Use Totaline 150 Suniso 3GS Shrieve Zerol 150 Texaco WFI 32 150 IGI Petroleum Cryol 150...

Page 22: ...eactivated after a specified trip delay The output relay reactivates after power line conditions return to an acceptable level for a specified amount of time Restart Delay The trip delay prevents nuis...

Page 23: ...Vessel is exposed to excessive heat When a Vessel containing liquid refrigerant is shut off from otherpartsofthesystemariseintemperaturewillcausearisein pressure If theVessel is completely filled wit...

Page 24: ...let 350 400 425 450 Angle 526E 3 8 MPT 3 8 FLARE 10 2 11 6 12 3 13 0 527E 1 2 MPT 5 8 FLARE 28 5 32 4 34 4 36 3 Straight Through 5231 3 8 MPT 3 8 FLARE 11 2 12 7 13 5 14 3 5231 A 3 8 MPT 1 2 FLARE 18...

Page 25: ...cannot be reset until the pressure drops to a predetermined level The latching mechanism inside the manual reset model is trip free The electrical contacts will cutout even if the reset button is hel...

Page 26: ...d to insure the system will work properly Low Pressure Oil System This type system is normally used for parallel compressors and uses three basic components Oil Separator Oil Reservoir and Oil Level R...

Page 27: ...pressure expansion valve with a range of 0 to 90 psig Temprite Part No is 67070000 An alternative valve manufactured by Sporlan is Model ADRI 11 4 0 90 Oil Level Regulators The AC R adjustable oil re...

Page 28: ...n the motor cavity on semi hermetic models the compressor will overfill The oil line sight glass is a good way to see how the separator is working Look for movement in the glass If the separator is no...

Page 29: ...strainers and filter driers 3 Install a replacement compressor and make a complete electrical check 4 Make sure the suction line adjacent to the compressor is clean Install a liquid line filter drier...

Page 30: ...r pressure The regulator closes as the condenser pressure drops below the set point thus back flooding the condenser and reducing the inside surface area available for condensing Valve B is and Outlet...

Page 31: ...utdoor temperature to allow the system pressures to drop below the regulator pressure settings Before adjusting make sure that all manual opening stems on the regulators are set for automatic operatio...

Page 32: ...0psig withonecompleteturnequal toapproximately4psichange Adjustmentsshouldbemade insmallincrements allowingforthesystemtostabilizeafter each turn 6 Vary the evaporator load to test at various conditio...

Page 33: ...connections Checkoperationandconditionofcontactsoncompressor fan motor contactors Check appearance of control panel interior Check appearance of exterior conduit junction boxes Check appearance of ins...

Page 34: ...tor Check stator If leads are all right replace stator Eliminate cause of excessive pressure Check oil level Correct binding Unit Operates Long Or Continuously 1 2 3 4 5 6 Control contacts sticking in...

Page 35: ...ters Check and reset for proper superheat Check means for regulating condensing temperature Check for proper sizing Little or No Oil Pressure 1 2 3 4 5 6 7 8 9 Clogged suction oil strainer Excessive l...

Page 36: ..._ Group __________________ Group _________________ Compressor Model Serial No __________________ __________________ Group __________________ Compressor Model Serial No __________________ _____________...

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