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The most important consideration which must be taken into account 

when deciding upon the location of air-cooled equipment is the 

provision for a supply of ambient air to the condenser, and removal 

of heated air from the condensing unit or remote condenser area. 

Where this essential requirement is not adhered to, it will result in 

higher head pressures, which cause poor operation and potential 

failure of equipment. Units must not be located in the vicinity of 

steam, hot air or fume exhausts. Corrosive atmospheres require 

custom designed condensers.

Another consideration which must be taken is that the unit should 

be mounted away from noise sensitive spaces and must have 

adequate support to avoid vibration and noise transmission into the 

building. Units should be mounted over corridors, utility areas, rest 

rooms and other auxiliary areas where high levels of sound are not 

an important factor. Sound and structural consultants should be 

retained for recommendations.

Figure 1. Space and Location Requirements for Condensing Units and Remote Condensers

* “W” = Total width of the condensing unit or condenser.

Space and Location Requirements for  

Air Cooled Condensing Units and Remote Condensers

Units in Pits

The top of the unit should be level with the top of the pit, 

and side distance increased to “2W”.
If the top of the unit is not level with the top of pit, 

discharge cones or stacks must be used to raise discharge 

air to the top of the pit. This is a minimum requirement.

Decorative Fences

Fences must have 50% free area, with 1 foot undercut, 

a “W” minimum clearance, and must not exceed the 

top of unit. If these requirements are not met, unit must 

be installed as indicated for “Units in pits”.

Walls or Obstructions

The unit should be located so that air may circulate freely 

and not be recirculated. For proper air flow and access all 

sides of the unit should be a minimum of “W” away from 

any wall or obstruction. It is preferred that this distance 

be increased whenever possible. Care should be taken 

to see that ample room is left for maintenance work 

through access doors and panels. Overhead obstructions 

are not permitted. When the unit is in an area where it 

is enclosed by three walls the unit must be installed as 

indicated for units in a pit.

Multiple Units

For units placed side by side, the minimum distance 

between units is the width of the largest unit. If units 

are placed end to end, the minimum distance between 

units is 4 feet.

Summary of Contents for H-IM-FL1A

Page 1: ...riers Sight Glasses 5 Refrigerant Oils 6 Phase Loss Monitor 7 Recommended Refrigerant Piping Practices 7 Refrigeration Pipe Supports 7 Suction Lines 8 Suction Line Risers 8 Liquid Lines 8 Evacuation and Leak Detection 11 Refrigerant Charging Instructions 12 Field Wiring 12 Check Out and Start Up 12 Operational Check Out 13 System Balancing Compressor Superheat 13 System Troubleshooting Guide 14 Pr...

Page 2: ...turerʼs recommendations or if the serial number has been altered defaced or removed MOTOR COMPRESSORS Motor compressors furnished by SELLER are subject to the standard warranty terms set forth above except that motor compressor replacements or exchanges shall be made through the nearest authorized wholesaler of the motor compressor manufacturer not at SELLERʼs factory and no freight shall be allow...

Page 3: ...d Location Requirements for Air Cooled Condensing Units and Remote Condensers Units in Pits The top of the unit should be level with the top of the pit and side distance increased to 2W If the top of the unit is not level with the top of pit discharge cones or stacks must be used to raise discharge air to the top of the pit This is a minimum requirement Decorative Fences Fences must have 50 free a...

Page 4: ...ess Provide adequate space at the compressor end of the unit for servicing Provide adequate space on the connection side to permit service of components Spring Mounted Compressor Compressors are secured rigidly to make sure there is no transit damage Before operating the unit it is necessary to follow these steps a Remove the upper nuts and washers b Discard the shipping spacers c Install the neop...

Page 5: ... drier The sight glass is designed to give a visual indication of moisture content in the system Generally it requires no field service However in cases of extreme acid formation in a system after a compressor burnout the acid may damage the sensing element or etch the glass This would require that the sight glass be replaced along with the liquid line drier after any compressor motor burnout CAUTI...

Page 6: ...introduction of the Polyol ester lubricants Table 3 below summarizes which oils lubricants are approved for use in Copeland compressors Polyol Ester Lubricants Hygroscopicity Ester lubricants POE have the characteristic of quickly absorbing moisture from the ambient surroundings This is shown graphically in Figure 3 where it can be seen that such lubricants absorb moisture faster and in greater qu...

Page 7: ... the base of each suction riser of four 4 feet or more to enhance oil return to the compressor e For desired method of superheat measurement a pressure tap should be installed in each evaporator suction line in the proximity of the expansion valve bulb f When brazing refrigerant lines an inert gas should be passed through the line at low pressure to prevent scaling and oxidation inside the tubing ...

Page 8: ...superheat at the compressor Figure 6 Suction P Traps Slope 1 4 per 10 ft toward compressor Suction Lines NOTE If the suction line must rise to a point higher than the suction connection on the evaporator a suction line trap at the outlet of the evaporator must be provided Horizontal suction lines should slope away from the evaporator toward the compressor at the rate of 1 4 inch per 10 feet for go...

Page 9: ...Tee Straight Through 1 2 2 3 4 4 5 7 8 10 12 14 16 Table 4 Pressure Loss of Liquid Refrigerants in Liquid Line Risers Expressed in Pressure Drop PSIG and Subcooling Loss F Liquid Line Rise in Feet 10ʼ 15ʼ 20ʼ 25ʼ 30ʼ 40ʼ 50ʼ 75ʼ 100ʼ Refrigerant PSIG F PSIG F PSIG F PSIG F PSIG F PSIG F PSIG F PSIG F PSIG F R22 4 8 1 6 7 3 2 3 9 7 3 1 12 1 3 8 14 5 4 7 19 4 6 2 24 2 8 0 36 3 12 1 48 4 16 5 R134a 4...

Page 10: ... 1 3 27 26 39 63 86 1 24 134a 64 2 2 57 14 26 40 61 1 91 1 3 8 22 63 5 3 50 27 42 64 93 1 33 R507 404A 55 0 4 98 40 58 95 1 32 1 87 134a 90 9 3 65 20 37 57 87 1 30 1 5 8 22 90 0 4 96 37 59 90 1 33 1 88 R507 404A 78 0 7 07 56 82 1 35 1 86 2 64 134a 158 6 34 34 64 98 1 51 2 24 2 1 8 22 156 8 61 65 1 03 1 57 2 30 3 26 R507 404A 134 12 25 98 1 43 2 35 3 23 4 58 134a 244 9 78 52 99 1 51 2 32 3 47 2 5 8...

Page 11: ...CFCʼs There is a view that even small quantities of chlorine may act as a catalyst encouraging copper plating and or corrosion and should therefore be avoided WARNING HFC 134a has been shown to be combus tible at pressure as low as 5 5 psig at 350 F when mixed with air at concen trations more than 60 air by volume At lower temperature higher pressures are required to support combustion Therefore a...

Page 12: ...ng until system has sufficient refrigerant for proper operation Do not overcharge Remember that bubbles in a sight glass may be caused by a restriction as well as a shortage of refrigerant i Do not leave unit unattended until the system has reached normal operating conditions and the oil charge has been properly adjusted to maintain the oil level at the center of the sight glass CAUTION Extreme car...

Page 13: ...ve at the evaporator should be adjusted Operational Check Out After the system has been charged and has operated for at least two hours at normal operating conditions without any indication of malfunction it should be allowed to operate overnight on automatic controls Then a thorough recheck of the entire system operation should be made as follows a Check compressor discharge and suction pressures...

Page 14: ... system 3 Check for leaks Repair and add charge 4 Low suction pressure 4 See corrective steps for low suction pressure 5 Variable head pressure valve 5 Check valve setting High suction pressure 1 Excessive load 1 Reduce load or add additional equipment 2 Expansion valve overfeeding 2 Check remote bulb Regulate superheat Low suction pressure 1 Lack of refrigerant 1 Check for leaks Repair and add ch...

Page 15: ... and components Verify that all electrical and ground connections are secure tighten as required Check condition of compressor and heater contactors Look for discoloration and pitting Replace as required Check operation and calibration of all timers relays pressure controls and safety controls Clean electrical cabinet Look for signs of moisture dirt debris insects and wildlife Take corrective acti...

Page 16: ...ATE MODULE R1 R4 RELAYS TD7 8 START TIMER FIELD WIRING FACTORY WIRING CB1 CB7 CIRCUIT BREAKERS F1 FUSE CLASS CC CCH CRANKCASE HEATERS C1 C4 COMPRESSOR CONTACTORS C1A1 C4A1 C1 C4 AUXILIARY CONTACTS C5 C12 CONDENSER FAN CONTACTORS FCT FAN CYCLE TEMP CONTROL LSV LIQUID LINE SOLENOID VALVE HPS HIGH PRESSURE SWITCH LPS LOW PRESSURE SWITCH LEGEND w 30 MIN TIME DELAY 25 A M1 M3 C5 25 A C6 25 A M5 M7 C7 2...

Page 17: ...TE MODULE R1 R4 RELAYS TD7 8 START TIMER FIELD WIRING FACTORY WIRING CB1 CB7 CIRCUIT BREAKERS F1 FUSE CLASS CC CCH CRANKCASE HEATERS C1 C4 COMPRESSOR CONTACTORS C1A1 C4A1 C1 C4 AUXILIARY CONTACTS C5 C12 CONDENSER FAN CONTACTORS FCT FAN CYCLE TEMP CONTROL LSV LIQUID LINE SOLENOID VALVE HPS HIGH PRESSURE SWITCH LPS LOW PRESSURE SWITCH LEGEND w 30 MIN TIME DELAY 25 A M1 M3 C5 25 A C6 25 A M5 M7 C7 25...

Page 18: ...18 Control Circuit Wiring Diagram for BACU51 and BACU59 ...

Page 19: ...19 Submittal ...

Page 20: ...20 Submittal ...

Page 21: ...t Serial ________________________________________ Compressor Model ____________________ Compressor Model _________________ Compressor Serial ____________________ Compressor Serial __________________ Electrical _________________ Volts __________________ Phase _______ Voltage at Compressor L1__________ L2 ___________ L3 ___________ Amperage at Compressor L1__________ L2 ___________ L3 ___________ Se...

Page 22: ...22 Notes ...

Page 23: ...23 Notes ...

Page 24: ...PLACE BOULEVARD STONE MOUNTAIN GA 30087 USA 770 465 5600 FAX 770 465 5990 WWW HEATCRAFTRPD COM Since product improvement is a continuing effort we reserve the right to make changes in specifications without notice Visit us online at www heatcraftrpd com ...

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