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A Variable Speed Pump Control

VSP

INSTALLATION/OPERATING INSTRUCTIONS

Table of Contents

Piping

..........................................................................................................................pg. 2

Piping Diagrams

..................................................................................................................pg. 3

Pipe Sizing

..................................................................................................................pg. 4

Control Installation

..............................................................................................................pg. 7

Display Chart

...................................................................................................................pg. 10

Operation

.................................................................................................................pg. 11

Troubleshooting

.................................................................................................................pg. 14

The VSP is a hydronic heating control.  The temperature of the heating water is controlled by regulating the speed of a
pump which injects water from a hot boiler loop (Primary loop) into a cooler heating loop (Secondary loop).  As the speed
of the pump increases, more hot water is sent into the Secondary loop, and the temperature of the heating water increases.

The VSP can be used as an outdoor reset control.  When the outdoor temperature falls below an adjustable start point,
the heating system is activated.  The temperature of the Secondary loop water is then automatically regulated based on
outdoor temperature.  The outdoor reset function maintains constant and comfortable ambient building temperatures in all
weather conditions.

The VSP can also be used as a set point control.  In this mode of operation, the VSP will control the pump speed to hold a
constant temperature (determined by the user) in the Secondary loop.  The outdoor start temperature can be set to ON so
the set point will be held regardless of outside temperature.

The VSP is equipped with a Primary loop sensor.  This sensor monitors the temperature of the boiler return water.  If the
boiler return water falls below an adjustable temperature, the VSP can be configured to slow down the speed of the
injection pump to help the boiler return water temperatures recover.

The VSP can be enabled or disabled from a standard thermostat or switch.  Or, the VSP can reduce the temperature of the
heating loop water when the building is not occupied or when occupants are sleeping.

Summary of Contents for VSP

Page 1: ...then automatically regulated based on outdoor temperature The outdoor reset function maintains constant and comfortable ambient building temperatures in all weather conditions The VSP can also be used...

Page 2: ...re than 500 from the VSP controller Both wells are 3 8 ID The wells are designed to be installed in a tee with a 3 4 bull Solder the well into the bull of the tee as shown Slide the sensor into the we...

Page 3: ...nd Secondary loops Pipe Sizing The Injection piping diameter must be at least one pipe size smaller than the smaller of the Primary or Secondary loop piping See Sizing Charts on pages 4 and 5 Primary...

Page 4: ...ve 20 the intersection of the row marked40 Primary Secondary loop temp and the column marked 10 Delta T provides 50 000as the maximum amount of BTUs This is too low Move on to the next chart Checking...

Page 5: ...ature minus Secondary Loop Temperature Maximum Injection BTUs Injection Piping Size 1 1 4 Globe Valve Opening 100 Typical Pump Models Taco 0010 Grundfoss 26 64 Delta T of Secondary Loop 1 760 000 1 44...

Page 6: ...LINE NEU BLUE Pump Motor RED Pump Starter Motor BLACK Must be connected directly to 120VAC motor NO PUMP STARTER Wire Sensor Shields to either COM Screw Outdoor Sensor Setback or Remote Enable If Pump...

Page 7: ...sensor wires have been extended connect the shield to a COM terminal The two wires from the Secondary loop sensor must be connected to the VSP front screws marked SEC and COM The two wires from the O...

Page 8: ...ar application they will be retained in memory and will not need to be reset Note that if you do change an operating mode you will need to reset all other settings An operating mode can only be change...

Page 9: ...Offset OFF value is added or subtracted to the calculated water temperature for the Secondary loop It effec tively moves the starting point of the reset curves up and down by the number of degrees se...

Page 10: ...er manufacturer s specification for minimum boiler return temperature 7 times Reset Operation ONLY This is the highest Secondary loop water temperature the VSP will maintain IMPORTANT The VSP is not a...

Page 11: ...put RED wires will be off The SystemStartis adjustable from 30 F to 70 F TheSystem Start also has two special modes OFF When the System Startis set to OFF neither the Secondary loop pump nor the Injec...

Page 12: ...e Reset Ratio curves see side charts When the OFFset is changed that change is always directly added or subtracted to the calculated water temperature For instance if the calculated Secondary loop wat...

Page 13: ...The High Supply should never be set higher than the maximum value specified by either the Secondary loop component or the flooring manufacturer Adjust the High Supply as shown on the chart pg 10 SET...

Page 14: ...This test should only be performed by a qualified electrician or electrical contractor Place the leads of the voltmeter across the power inputs of the Injection pump At the highest speed the AC Volt...

Page 15: ...OPEN or a resistance greater than 100 000 Check the wires going to the sensor They may have been broken or become discon nected If the wires are fine check the resistance at the sensor itself If the v...

Page 16: ...Sequencing controls Radiant heat controls Digital set point controls Precision tempering valves VARIVALVE air vents 2 3 and 4 way motorized valves Snow melt controls Heat Timer Corporation 20 New Dutc...

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