Heat Controller HBH Series Engineering Design Manual Download Page 24

Engineering Design Guide 

HBH SERIES 

Heat Controller, Inc.

24

HBH Series 60Hz
Engineering Specifi cations – Page 3

The unit as standard will be supplied with solid-state electronic condensate overfl ow protection. Mechanical fl oat switches will NOT be 
accepted.

 
Option: The unit shall be supplied with stainless steel drain pan.

Electrical:

A control box shall be located within the unit compressor compartment and shall contain a 75VA transformer with load side circuit 
breaker protection, 24 volt activated, 2 or 3 pole compressor contactor, terminal block for thermostat wiring and solid-state controller for 
complete unit operation. Reversing valve and fan motor wiring shall be routed through this electronic controller. Units shall be name- 
plated for use with time delay fuses or HACR circuit breakers. Unit controls shall be 24 Volt and provide heating or cooling as required 
by the remote thermostat/sensor. Two compressor units shall have a solid-state time delay relay and random start to prevent both 
compressors from starting simultaneously.

Solid State Control System (CXM):

Units shall have a solid-state control system. Units utilizing electro-mechanical control shall not be acceptable.  The control system 
microprocessor board shall be specifi cally designed to protect against building electrical system noise contamination, EMI, and RFI 
interference. The control system shall interface with a heat pump type thermostat. The control system shall have the following features:

a.  Anti-short cycle time delay on compressor operation. 
b.  Random start on power up mode.
c.  Low voltage protection. 
d.  High voltage protection.
e.  Unit shutdown on high or low refrigerant pressures. 
f.   Unit shutdown on low water temperature.
g.  Condensate overfl ow electronic protection.
h.  Option to reset unit at thermostat or disconnect.
i.   Automatic intelligent reset. Unit shall automatically reset the unit 5 minutes after trip if the fault has cleared. If a fault occurs 3 times 

sequentially without thermostat meeting temperature, then lockout requiring manual reset will occur.

j.   Ability to defeat time delays for servicing.
k.  Light emitting diode (LED) on circuit board to indicate high pressure, low pressure, low voltage, high voltage, low water/air
 

temperature cut-out, condensate overfl ow, and control voltage status.

l.   The low-pressure switch shall not be monitored for the fi rst 120 seconds after a compressor start command to prevent
 

nuisance safety trips.

m. 24V output to cycle a motorized water valve or other device with compressor contactor.
n.  Unit Performance Sentinel (UPS). The UPS warns when the heat pump is running ineffi ciently.
o.  Water coil low temperature sensing (selectable for water or anti-freeze). 
p.  Air coil low temperature sensing.

NOTE: Units not providing the 8 safety protections of anti-short cycle, low voltage, high voltage, high refrigerant pressure, 
low pressure  (loss of charge), air coil low temperature cut-out, water coil low temperature cut-out, and condensate overfl ow 
protections will not be accepted.

Remote Service Sentinel (CXM):

Solid state control system shall communicate with thermostat to display (at the thermostat) the unit status, fault status, and specifi c fault 
condition, as well as retrieve previously stored fault that caused unit shutdown. The Remote Service Sentinel allows building mainte-
nance personnel or service personnel to diagnose unit from the wall thermostat. The control board shall provide a signal to the thermo-
stat fault light, indicating a lockout. Upon cycling the G (fan) input 3 times within a 60 second time period, the fault light shall display the 
specifi c code as indicated by a sequence of fl ashes. A detailed fl ashing code shall be provided at the thermostat
LED to display unit status and specifi c fault status such as over/under voltage fault, high pressure fault, low pressure fault, low water 
temperature fault, condensate overfl ow fault, etc. Units that do not provide this remote service sentinel shall not be acceptable.

Summary of Contents for HBH Series

Page 1: ...Heat Controller Inc 1900 Wellworth Ave Jackson MI 49203 517 787 2100 www heatcontroller com ENGINEERING DESIGN GUIDE Commercial Horizontal Packaged Water Source Heat Pump HBH Series 6 10 Tons...

Page 2: ...Data HBH120 10 Performance Data Correction Tables 11 Antifreeze Correction Table 12 Blower Performance Data HBH072 Standard Unit 13 Blower Performance Data HBH096 Standard Unit 14 15 Blower Performanc...

Page 3: ...or desuperheater capacity Mbtuh FPT female pipe thread KW total power unit input kilowatts LAT leaving air temperature F LC latent cooling capacity BTUH LWT leaving water temperature F MBTUH 1000 BTU...

Page 4: ...d assess the selection If the units selected are not within 10 of the load calculations then review what effect changing the GPM water temperature and or air flow and air temperature would have on the...

Page 5: ...n horizontal units Cabinetry Compact design galvanized steel construction FPT water connections high and low voltage knockouts filter and filter brackets All horizontal units have field convertible di...

Page 6: ...for AHRI is 3 0 turns open Note 3 All HBH120 ratings 4000CFM 1888 l s w 30GPM 1 89 l s Sheave setting for AHRI is 3 0 turns open Note 4 Cooling capacities based upon 80 6 F DB 66 2 F WB entering air t...

Page 7: ...cutout due to the activation of the Low Temperature Protection JW3 should never be clipped for standard range equipment or systems without antifreeze Example At 50 F EWT Entering Water Temperature an...

Page 8: ...0 3 9 9 1 73 5 54 7 5 2 91 2 14 1 106 7 5 9 86 5 109 1 5 3 85 10 0 0 4 0 8 67 1 52 1 6 0 87 7 11 2 103 7 5 8 83 8 107 9 5 2 15 0 1 9 4 4 69 8 53 3 5 7 89 2 12 4 108 0 5 9 87 8 109 6 5 3 20 0 3 9 8 9 7...

Page 9: ...108 4 5 1 24 0 6 3 14 5 99 7 73 1 6 9 123 2 14 5 143 5 8 09 115 9 109 4 5 2 85 12 0 1 1 2 7 92 3 70 0 8 0 119 6 11 6 138 3 7 98 111 1 107 9 5 1 18 0 3 4 7 7 95 7 71 4 7 5 121 3 12 8 145 3 8 13 117 5 1...

Page 10: ...4 8 30 0 9 4 21 7 126 9 91 0 8 8 157 1 14 4 186 9 11 2 148 6 111 2 4 9 85 15 0 2 0 4 6 116 4 86 5 10 2 151 2 11 5 179 5 11 0 141 9 109 5 4 8 22 5 5 1 11 9 121 1 88 5 9 6 153 8 12 7 189 4 11 3 151 0 1...

Page 11: ...ier Entering DB F Power Heat of Rejection 60 65 70 75 80 80 6 85 90 95 50 0 7335 0 8825 0 9782 0 7834 55 0 8063 0 6757 0 8842 1 1119 0 9836 0 8424 60 0 8830 0 6734 0 8817 1 0918 0 9900 0 9301 65 0 977...

Page 12: ...989 0 997 1 070 15 0 986 0 986 1 009 0 968 0 990 1 210 25 0 978 0 978 1 014 0 947 0 983 1 360 Methanol 5 0 995 0 995 1 002 0 989 0 997 1 070 15 0 990 0 990 1 007 0 968 0 990 1 160 25 0 982 0 982 1 012...

Page 13: ...5 4 3 5 3 2 5 2 1 5 2500 BHP 0 52 0 57 0 61 0 66 0 72 0 78 0 83 0 89 0 94 1 00 1 03 1 08 1 14 1 20 1 25 1 31 Sheave Mtr B B A A A A A A C E E E E E E E RPM 620 660 700 740 780 815 850 885 920 950 985...

Page 14: ...920 950 985 1015 1045 1075 1100 1130 Turns Open 4 3 2 5 1 5 5 5 5 4 5 3 5 3 2 5 2 1 5 1 4 3 5 3 2700 BHP 0 60 0 65 0 70 0 75 0 80 0 86 0 91 0 97 1 02 1 08 1 14 1 20 1 26 1 32 1 38 1 44 Sheave Mtr B B...

Page 15: ...1 1 47 1 53 1 59 1 68 1 75 1 83 1 90 1 96 2 02 2 08 Sheave Mtr A A A A A A A A A A C C C C E E RPM 765 800 835 870 900 930 960 990 1015 1045 1070 1100 1125 1150 1175 1200 Turns Open 6 5 4 5 4 3 5 3 2...

Page 16: ...31 1 37 1 43 1 49 1 55 1 62 1 68 1 75 1 81 1 88 1 95 Sheave Mtr B B B B A A A A A A A A A A A C RPM 740 770 805 840 875 905 935 965 995 1020 1050 1075 1105 1130 1155 1180 Turns Open 4 3 2 5 2 6 5 5 5...

Page 17: ...ve Mtr A A A A A A A A D E E E RPM 970 995 1020 1045 1070 1100 1125 1145 1170 1195 1215 1240 Turns Open 4 5 4 3 5 3 2 5 2 1 5 1 5 1 3 5 3 2 5 4600 BHP 2 39 2 45 2 54 2 63 2 72 2 83 2 92 3 00 3 10 3 18...

Page 18: ...Motor Quantity 1 Standard Motor hp kW 1 0 75 2 1 49 3 2 24 Large Motor hp kW 2 1 49 3 2 24 5 3 73 Blower No of Blowers 1 Blower Wheel Size D x W in cm 12 x 12 30 48 x 30 48 Water Connection Size FPT...

Page 19: ...LEFT VIEW AIR COIL SIDE LEFT RETURN END DISCHARGE CBP EAP BSP CAP CAP FRONT E D F G CAP CBP CAP EAP BSP FRONT FRONT CONTROL BOX PLAN VIEW TOP V S U RIGHT RETURN RIGHT VIEW AIR COIL SIDE RIGHT RETURN E...

Page 20: ...8 18 3 N A N A 20 HBH160 H 208 3 60 197 254 A B C 2 23 2 164 0 8 5 54 9 60 7 5 600 80 H 208 3 60 197 254 D E 2 23 2 164 0 13 8 60 2 66 0 5 600 80 F 460 3 60 414 506 A B C 2 11 2 75 0 4 1 26 5 29 3 N...

Page 21: ...EQFGU QT 8 QRGTCVKQP FKUEQPPGEV 4 NGCF CV QT 8 QRGTCVKQP FKUEQPPGEV 8 1 NGCF CV CPF CVVCEJ 40 NGCF VQ PUWNCVG QRGP GPF QH 8 1 NGCF 5WHHKZ FGUKIPCVGU CUUQEKCVKQP YKVJ GCF EQORTGUUQT 5WHHKZ YKVJ CI EQOR...

Page 22: ...g m3 foil backed fiber insulation for ease of cleaning Insulation placement shall be designed in a manner that will eliminate any exposed edges to prevent the introduction of glass fibers into the air...

Page 23: ...Pa working water pressure The refrigerant to water heat exchanger shall be electro coated with a low cure cathodic epoxy material a minimum of 0 4 mils thick 0 4 1 5 mils range on all surfaces The bla...

Page 24: ...t 5 minutes after trip if the fault has cleared If a fault occurs 3 times sequentially without thermostat meeting temperature then lockout requiring manual reset will occur j Ability to defeat time de...

Page 25: ...h memory stop and PT port c Y strainer with blowdown valve bronze material FPT connections d Motorized water valve slow acting 24v FPT connections Hose Kit Assemblies The following assemblies ship wit...

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