Heat & Glo 6000C Owner'S Manual Download Page 83

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Heat & Glo • 6000C, 6000C-IPI, 8000C, 8000C-IPI • 2164-900 Rev. Q • 11/11

#17 Standing Pilot Valve Assembly

6000C, 8000C

17.1

17.2

17.3

17.4

17.5

17.6

17.7

17.8

17.9

C. Service Parts

Beginning Manufacturing Date: Aug 2009

Ending Manufacturing Date: Jan. 2010

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.

Stocked

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

17.1

Shutter Bracket Assembly

2166-157

17.2

Pilot Assembly NG

2103-010

Pilot Assembly LP

2103-011

Pilot Tube

SRV485-301

Thermopile

2103-512

Thermocouple

446-511

17.3

Valve Bracket

2118-104

17.4

Flex Ball Valve Assembly

302-320A

17.5

Piezo Ignitor

291-513

17.6

Valve NG

2166-300

Valve LP

2166-301

17.7

Male Connector

Pkg of 5

303-315/5

17.8

Bulkhead W/Tube

2166-119

17.9

Thermostat Wire Assembly

2045-024

Burner Orifi ce NG (#37C)

6000C

582-837

Burner Orifi ce LP (#52C)

582-852

Burner Orifi ce NG (#33C)

8000C

582-833

Burner Orifi ce LP (#50C)

582-850

Wire Assembly

040-557A

Summary of Contents for 6000C

Page 1: ...ice of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI certified professi...

Page 2: ...of Gas Model Number Not Not for for use use with with solid solid fuel fuel Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide solide This This applian...

Page 3: ...ing Started A Typical Appliance System 20 B Design and Installation Considerations 21 C Tools and Supplies Needed 21 D Inspect Appliance and Components 21 5 Framing and Clearances A Selecting Applianc...

Page 4: ...A Remove Fixed Glass Assembly 61 B Remove the Shipping Materials 61 C Clean the Appliance 61 D Accessories 61 E Burner Top Installation 61 F Ember Placement 61 G Install the Log Assembly 62 H Fixed Gl...

Page 5: ...original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized...

Page 6: ...QFH VRPH FKDQJHV LQ FRORU RI LQWHULRU DQG H WHULRU VXUIDFH ILQLVKHV PD RFFXU 7KLV LV QRW D IODZ DQG LV QRW FRYHUHG XQGHU ZDUUDQW DPDJH WR SULQWHG SODWHG RU HQDPHOHG VXUIDFHV FDXVHG E ILQJHUSULQWV DFFL...

Page 7: ...Appliances for Manufactured Homes and Recreational Vehicles and Gas Fired Appliances for Use at High Altitudes A Appliance Certification NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE This appliance i...

Page 8: ...fication Materials made of or surfaced with wood compressed pa per plant fibers plastics or other material that can ignite and burn whether flame proofed or not or plastered or unplastered shall be co...

Page 9: ...fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas...

Page 10: ...ass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVIS...

Page 11: ...gies Unapproved doors or fronts may cause fireplace to overheat This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the firepl...

Page 12: ...emain so for the initial 10 seconds of operation If the HI LO is switched to the LO position the flame output will automatically drop to the lowest setting after the flame has been established for 10...

Page 13: ...TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL...

Page 14: ...place please refer to www fireplaces com A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these in structions exactly B BEFORE LIGHTING smell all around the ap...

Page 15: ...inutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from m...

Page 16: ...nt from carpeting or other factors Control compartment burner and circulating air passageway of the fireplace must be kept clean CAUTION Risk of Burns The fireplace should be turned off and cooled bef...

Page 17: ...irebox Top Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner dust cloths Vacuum and wipe out dust cobwebs debris or pet hair Use caution when cleaning th...

Page 18: ...mbly Removal It may become necessary to remove the refractory grate and valve assemblies This task should be performed by a qualified service technician The grate and base refrac tory do not need to b...

Page 19: ...burner may be accessed for identification and verification purposes This task should be performed by a qualified ser vice technician The base refractory valve plate and grate do not need to be removed...

Page 20: ...ROOF RAFTERS SECTION 8 C FRAMING HEADED OFF IN CEILING JOISTS SECTION 8 C GAS LINE SECTION 11 MANTEL AND MANTEL LEG SECTION 5 D SURROUND HEARTH EXTENSION VENT PIPE SECTIONS 7 and 8 OPTIONAL WALL SWITC...

Page 21: ...Explosion Damaged parts could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry C Tools and Supplies Needed Before beginning the installation be sure...

Page 22: ...reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 5 1 Appliance Locat...

Page 23: ...d surfaces extending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clearances to ap...

Page 24: ...NING 5 10 11 12 2 1 2 13 14 15 16 17 18 19 32 TO CEILING 9 10 11 12 8 7 6 5 4 3 25 18 A B INTERIOR WALL TOP VIEW MANTEL LEG OR WALL PROJECTIONS FIREPLACE OPENING Note All measurements in inches If A m...

Page 25: ...0 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation o...

Page 26: ...V G X V H A V V H Electrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN...

Page 27: ...pipe is allowed between two 45 elbows see Figure 7 1 Figure 7 1 7 7 Vent Information and Diagrams B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams D Measu...

Page 28: ...SLP pipe 7 ft min vertical 11 ft max horizontal Fire Risk When using DVP HRC SS and DVP HRC ZC SS termination caps on top vented fireplaces a 6 inch minimum vertical vent section is required before in...

Page 29: ...rner installations A 6 inch 152 mm section of straight pipe may need to be attached to the appliance before a 90 elbow to allow the vent pipe to clear the top standoffs 6000C IPI V1 Minimum H1 H2 Maxi...

Page 30: ...f the ap pliance the flue restrictor should be used V1 V1 40 ft Max 12 4 m V1 3 ft Min 914 mm Flue Restrictor Instructions 1 Remove exhaust shield using a 1 4 inch nut driver by removing the four scre...

Page 31: ...VENT NG LP NG LP 4 ft 1 1 No Restrictor No Restrictor No Restrictor 8 ft 2 2 1 2 1 1 No Restrictor 15 ft 3 3 3 2 2 2 1 2 20 ft 3 4 3 3 3 3 2 3 25 ft 3 4 3 3 3 3 2 3 30 ft 4 4 3 4 3 4 3 3 35 ft 4 4 3 4...

Page 32: ...ED HORIZONTALLY H1 H2 V1 V2 V1 H1 H2 V2 V1 V2 Minimum H1 H2 Maximum Elbow only 1 ft 305 mm 1 ft 305 mm 6 in 152 mm 2 ft 610 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 2 ft 610 mm 4 ft 1 2 m 4...

Page 33: ...I 8000C 8000C IPI 2164 900 Rev Q 11 11 33 H1 Rear Vent Horizontal Termination Figure 7 14 No Elbow One 45 Elbow H1 H1 16 in 406 mm Maximum Do not use a 45 elbow in corner installations Use two 90 elbo...

Page 34: ...ft 1 2 m 7 ft 2 1 m 3 ft 914 mm 3 ft 914 mm 9 ft 2 7 m 12 ft 3 7 m 3 ft 914 mm 4 ft 1 2 m 17 ft 5 2 m 20 ft 6 1 m V1 H1 H2 40 ft 12 2 m Maximum H1 3 ft 914 mm Maximum H1 H2 20 ft 6 1 m Maximum H1 Max...

Page 35: ...ximum 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 3 ft 914 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 mm 7 ft 2 1 m 4 ft 1 2 m 8 ft 2 4 m 5 ft 1 5 m 8 ft 2 4 m V1 H1 40 ft 12 2 m Maximum H1 8 ft 2 4 m Maximum V1 Mini...

Page 36: ...t 3 1 m 8 ft 2 4 m V1 H1 H2 H3 40 ft 12 2 m Maximum No specific restrictions on this value EXCEPT V1 H1 H2 H3 cannot exceed 40 ft 12 2 m Maximum H1 H2 H3 8 ft 2 4 m Maximum H1 Maximum V1 Minimum H2 H1...

Page 37: ...WARNING Risk of Fire Coaxial to colinear venting configuration may only be used in existing non combus tible chimney Installation in any other venting application could cause fire Prior to installing...

Page 38: ...ance Setup Attach the DV 46DVA GCL adapter to the appliance starting collar with 3 1 2 in self tapping screws See Figure 7 23 Rear Vent Remove the rear seal cap and insulation if equipped Connect the...

Page 39: ...local inspector requires a wall shield firestop on both sides then both wall shield firestops must have a heat shield refer to Section 16 B attached to them See Section 10 M for information for regard...

Page 40: ...ing firestop may be installed above or below the ceiling joists when installed with a attic insulation shield It must be under joists between floors that are not insulated Refer to Figure 8 4 Secure w...

Page 41: ...s Kit Remove the knockout from the fireplace and discard it see Figure 8 6 Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws Note Do this BEFORE final positio...

Page 42: ...ent 9 9 Appliance Preparation Figure 9 1 Cut the seal cap strap across the rectangles next to the disk For rear vent skip this step Figure 9 2 Remove the white gasket material covering the seal cap Fi...

Page 43: ...nd and fold the sides out Figure 9 9 Fold the center parts of the retaining band out and use to remove the seal cap Figure 9 10 Discard the vent cap remove and discard the insulation basket NOTICE Onc...

Page 44: ...ation Make sure insulation and other materials are secured DO NOT notch the framing around the appliance standoffs Failure to maintain air space clearance may cause overheating and fire The diagram sh...

Page 45: ...oles DO NOT penetrate inner pipe For 90 and 45 elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint t...

Page 46: ...o be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated Figure 10 5 Adding Venting Components WARNING Risk of Fire or Explosion D...

Page 47: ...SLP pipe must be supported every 8 ft 2 44 m Horizontal sections must be supported every 5 feet 1 52 m Vent supports or plumbers strap spaced 120 apart may be used to support vent sections See Figure...

Page 48: ...thedral ceiling support box on the outside roof Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 in 3 mm larger than the support box...

Page 49: ...s or Flying Debris Wear protective gloves and safety glasses during instal lation Sheet metal edges are sharp Connect both halves of the storm collar with two screws see Figure 10 16 Wrap the storm co...

Page 50: ...ARNING Risk of Fire To prevent overheating and fire heat shields must extend through the entire wall thick ness DO NOT remove the heat shields attached to the wall shield firestop and the horizontal t...

Page 51: ...f cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 6 of this manual CAU...

Page 52: ...ck solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory...

Page 53: ...or near sinks Low voltage and 110 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion DO NOT wire 110V to the valve or to the appliance wall switch Incorrect wirin...

Page 54: ...E SENSE IGNITER RC100 RC200 OPTIONAL WALL CONTROLS GROUND ORANGE PILOT GREEN MAIN BROWN BLACK RED BATTERY PACK 6V DC FLAME MODULATION THERMOSTAT WIRE ASSEMBLY WALL SWITCH WIRE Figure 12 3 Standing Pil...

Page 55: ...unction Box Detail NOTICE DO NOT wire 110 VAC to wall switch Red Switch Switch Box Red Black Black Green Green White Power Supply Wires White Red Black Green White Minimum 14 3 AWG with Ground Junctio...

Page 56: ...ers 62 87 113 138 164 189 B Inches 1 2 3 4 5 Millimeters 25 51 76 102 127 Note Measurement is taken from top of the opening NOT the top of the fireplace B Facing Material Metal front faces may be cove...

Page 57: ...nishing material flush with opening FINISHING STRIP NOT USED See Figure 13 7 for removal instructions NON COMBUSTIBLE FINISHING MATERIAL Note Finishing strips may be used to aid in positioning of non...

Page 58: ...NG MATERIAL Figure 13 6 Folio CF Inside Fit FINISHING STRIP NOT USED See Figure 13 7 for removal instructions NON COMBUSTIBLE FINISHING MATERIAL Figure 13 5 Finishing Material Thickness Greater Than O...

Page 59: ...re 13 7 Removing Finishing Strips 31 7 8 IN 6000 33 11 16 IN 8000 3 3 4 IN 6000 8000 35 5 16 IN 6000 43 IN 8000 Figure 13 8 Clean Face Door Dimensions Removal of Finishing Strips NOTICE Remove finishi...

Page 60: ...kness should also be considered when determining in stallation dimensions Note 1 Add dimensions to Wall Penetration Figure 8 2 and Rough Opening Height Figure 5 2 Note 2 Verify Marble Cut Lengths on s...

Page 61: ...th this gas appliance To place the ember material Embers CANNOT completely block burner ports Care should be taken not to block the lighting trail of ports Embers may only be placed in areas as shown...

Page 62: ...ABS LOG PLACEMENT SLOTS LOG PLACEMENT SLOTS LOG PLACEMENT TABS LOG PLACEMENT TABS Figure 4 Log 2 SRV2164 702 Mate the slot located on the bottom of Log 2 with the left tab on top of Log 1 After slot a...

Page 63: ...ndentation RIGHT GRATE TINE RIGHT GRATE TINE 1 1 2 2 3 3 4 4 Figure 8 Figure 9 Figure 10 1 1 1 1 2 2 2 2 3 3 3 3 4 4 5 5 5 5 6 6 Log 5 SRV2164 705 Place Log 5 in the right log indentation on the burne...

Page 64: ...located on the bottom of Log 2 with the left log placement tab on top of Log 1 After slot and tab have been fitted together mate the groove located on the bottom of Log 2 with the horizontal grate ba...

Page 65: ...k or Log 4 should rest against the far left grate tine as well as contact Log 2 Log 5 SRV2168 705 Place Log 5 in the right log indentation on the burner top see Figure 2 Ensure the log fits completely...

Page 66: ...lass assembly latches into the groove on the glass frame Air Shutter Settings I Install Trim and or Surround Install optional trim kits and or surrounds using the instructions included with the access...

Page 67: ...couple connection at the gas valve is fully in serted and tight hand tighten plus 1 4 turn Verify proper voltage output from the thermocouple to the valve Place one millivolt meter lead wire on the th...

Page 68: ...the fuel tank B Improper gas inlet pressure Natural gas should be 5 10 in w c LP should be 11 13 in w c Verify pressure with manometer C Inner vent pipe leaking exhaust gases back into the system Chec...

Page 69: ...ssure reading is within acceptable limits B Ignitor gap is too large Verify gap of igniter to right side of pilot hood The gap should be approximately 17 in or 1 8 in 3 mm C Module is not grounded Ver...

Page 70: ...er to Section 5 Figure 16 1 Appliance Dimensions 6000 Models A B C D E FRONT VIEW TOP VIEW LEFT SIDE RIGHT SIDE F G H I J K L M O P GAS LINE ACCESS Q R N Location Inches Millimeters J 21 533 K 11 11 1...

Page 71: ...J 21 533 K 11 11 16 297 L 35 1 2 902 M 17 3 4 451 N 8 1 2 216 O 2 7 8 73 P 8 1 2 216 Q 1 25 R 42 7 8 1089 Location Inches Millimeters A 48 1219 B 43 1 8 1096 C 35 1 2 902 D 36 5 8 930 E 2 3 8 60 F 9...

Page 72: ...24 76 to 610 10 1 2 in 267 mm 10 7 8 in 276 mm 45 7 3 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm 12...

Page 73: ...38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickn...

Page 74: ...p Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADD Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm...

Page 75: ...ap Highwind PVK 80 Not compatible with Intellifire Plus For use with IPI and DSI appliances only 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429...

Page 76: ...t PV Wire Harness PVI WH80 100 ft PV Wire Harness PVI WH100 PVI SLP Power Vent Inline SLP LPC SLP Low Profile Cap Note Wire harnesses required to power the PVI SLP connect to the appliance and are ord...

Page 77: ...ive Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm Figure 16 7 DVP vent components Fire Risk When using DVP HRC SS and DVP HRC ZC SS termination caps on top vented fireplaces a...

Page 78: ...mm 6 1 2 in 165 mm 6 5 8 in 168 mm 9 7 8 in 251 mm 6 1 2 in 165 mm 9 1 4 in 235 mm SLP45 45 Elbow SLP90 90 Elbow Effective Height Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firesto...

Page 79: ...Shield SLP TRAP Horizontal Termination Cap 15 1 8 in 384 mm Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 18...

Page 80: ...Depot ITEM DESCRIPTION COMMENTS PART NUMBER Log Set Assembly LOGS 6C Y 1 Log 1 SRV2164 701 2 Log 2 SRV2164 702 3 Log 3 SRV2164 703 4 Log 4 SRV2164 704 5 Log 5 SRV2164 705 6 Log 6 SRV2164 706 7 Insula...

Page 81: ...Y 1 Log 1 SRV2168 701 2 Log 2 SRV2168 702 3 Log 3 SRV2168 703 4 Log 4 SRV2168 704 5 Log 5 SRV2168 705 6 Log 6 SRV2168 706 7 Insulation Board 2170 136 8 Burner Top SRV2170 100 Y 9 Burner NG 2168 007 Y...

Page 82: ...Y 17 2 Pilot Assembly NG 2166 370 Y Pilot Assembly LP 2166 371 Y Pilot Tube SRV485 301 Y 17 3 Valve Bracket 2118 104 17 4 Flex Ball Valve Assembly 302 320A Y 17 5 Valve NG 2166 302 Y Valve LP 2166 303...

Page 83: ...dealer Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 17 1 Shutter Bracket Assembly 2166 157 Y 17 2 Pilot Assembly NG 2103 010 Y Pilot Assembly LP 2103 011 Y Pilot Tube SRV485 301 Y Thermopile...

Page 84: ...eck Valve Plate LED and Adjustable Air Shutter Gaskets Glass Latch Support Pkg of 2 33858 2 Y Mineral Wool 050 721 Pilot Cover 2166 181 Touch Up Paint TUP GBK 12 Standing Pilot Conversion Kits Convers...

Page 85: ..._______________________________________________________________________________ ________________________________________________________________________________ _______________________________________...

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