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Heartland ROCKPORT, Assembly Manual

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Heartland ROCKPORT Assembly Manual Download Page 6

WOOD SIZE CONVERSION CHART

Nominal Board Size

Actual Size

PARTS IDENTIFICATION AND SIZES

RS

RS

Part identification

 

letters are stamped on some parts.

Check these locations for 

part stamp.

Treated lumber is stamped:

W

ALLS

x3

2 x 4 x 89" (5,1 x 10,2 x 226,1 cm) 

SZ

x19

2 x 4 x 68" (5,1 x 10,3 x 172,7 cm) 

UM

x6

2 x 4 x 46-1/2" (5,1 x 10,2 x 118,1 cm) 

OP

x1

2 x 4 x 35-3/16" (5,1 x 10,2 x 89,4 cm) 

RLB

PARTS LIST

INVENTORY YOUR PARTS before you begin.

               We suggest sorting parts by the category they are listed in.

TRIM

x4

3/8 x 1-3/4 x 67-9/16" (1 x 4,4 x 171,6 cm)

x2

3/8 x 3-1/4 x 79-3/4" (1 x 8,3 x 202,6 cm)

x2

3/8 x 3-1/4 x 71-1/4" (1 x8,3 x 181 cm)

x4

3/8 x 1-3/4 x 70-1/2" (1 x 4,4 x 179,2 cm)

UN

x4

2 x 4 x 94-1/2" (5,1 x 10,2 x 240 cm)

x2

2 x 4 x 16-1/2" (5,1 x 10,2 x 41,9 cm)

RD

x1

2 x 4 x 21-3/4" (5,1 x 10,2 x 55,2 cm)

RH

x1

2 x 4 x 6-1/2" (5,1 x 10,2 x 16,5  cm)

UY

x2

19/32 x 2-1/2 x 36-3/4" (1,5 x 6,3 x 93,3 cm)

WA

1 x 3 x 5" (2,5 x 7,6 x 12,7 cm) Gauge Block for 3/4" (1,9 cm) measurement

x1

GAA

3/4"

(1,9 cm)

1 x 4................ 3/4" x 3-1/2" (1,9 x 8,9 cm)

2 x 4..............1-1/2" x 3-1/2" (3,8 x 8,9 cm)

2 x 3..............1-1/2" x 2-1/2" (3,8 x 6,3 cm)

1 x 3................ 3/4" x 2-1/2" (3,8 x 6,3 cm)

x2

19/32 x 2-1/2 x 9" (1,5 x 6,3 x 22,9 cm)

EY

x1

19/32

 x 2-1/2 x 63" (2,5 x 6,3 x 160 cm) 

WR

x2

5/8" x 1-1/2" x 96" (1,6 x 3,8 x 243,2 cm) OSB

x2

5/8" x 1-1/2" x 46-3/4" (1,6 x 3,8 x 118,7 cm) OSB

x2

3/8 x 5-3/16 x 71-1/4" (1 x 13,2 x 181 cm)

x2

3/8 x 5-3/16 x 79-3/4" (1 x 13,2 x 202,6 cm)

x2

3/8 x 2 x 5" (1,0 x 5,1 x 12,7 cm)

OY

x1

2 x 3 x 72" (5,1 x 7,6 x 182,9 cm)

4

Summary of Contents for ROCKPORT

Page 1: ... free number 1 800 577 9663 or email customerservice heartlandind com Our staff is ready to provide assistance March through November M F 8 00 AM to 9 00 PM EST 6 00 PM PST Saturday 8 30 AM to 5 00 PM EST 2 00 PM PST December through February M F 8 00 AM to 8 00 PM EST 5 00 PM PST Saturday 8 30 AM to 5 00 PM EST 2 00 PM PST ...

Page 2: ... This page intentionally left blank ...

Page 3: ...drawings are needed to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surface Recommended methods and materials to level your shed are listed on page 7 CHECK ALL PARTS Inventory all parts listed on pages 4 6 ADDITIONAL MATERIALS You will need additional materials to complete your shed See page 3 for required and optional materials and quantitie...

Page 4: ...llation Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge and best surface visible Please remember that these blemishes in no way negatively affect the strength or integrity of our product See Fig A B C A Safety Glasses Tape Measure Paint Tools Ladder Caulk Gun Hammer Level FI...

Page 5: ...onstruct a heavy duty floor frame by adding additional floor joists shown below as shaded Below is a list of additional materials not included x2 x8 2 x 4 x 8 5 x 10 x 96 cm Treated Lumber Cut to 2 x 4 x 93 5 x 10 x 236 2 cm ea 3 7 6 cm Hot Dipped Galvanized Nails Optional 12 30 5 cm spacing WOOD FLOOR FRAME FOUNDATION OR FLOOR MATERIALS ADDITIONAL MATERIALS This shed does not include any floor or...

Page 6: ...1 cm x4 3 8 x 1 3 4 x 70 1 2 1 x 4 4 x 179 2 cm UN x4 2 x 4 x 94 1 2 5 1 x 10 2 x 240 cm x2 2 x 4 x 16 1 2 5 1 x 10 2 x 41 9 cm RD x1 2 x 4 x 21 3 4 5 1 x 10 2 x 55 2 cm RH x1 2 x 4 x 6 1 2 5 1 x 10 2 x 16 5 cm UY x2 19 32 x 2 1 2 x 36 3 4 1 5 x 6 3 x 93 3 cm WA 1 x 3 x 5 2 5 x 7 6 x 12 7 cm Gauge Block for 3 4 1 9 cm measurement x1 GAA 3 4 1 9 cm 1 x 4 3 4 x 3 1 2 1 9 x 8 9 cm 2 x 4 1 1 2 x 3 1 2...

Page 7: ...RAIN x2 7 16 x 48 x 96 1 1 x 121 9 x 243 2 cm x2 7 16 x 21 x 96 1 1 x 53 3 x 243 2 cm x2 7 16 x 21 x 23 1 4 1 1 x 53 3 x 59 1 cm x2 7 16 x 21 x 31 3 4 1 1 x 53 3 x 80 6 cm x2 7 16 x 31 3 4 x 48 1 1 x 80 6 x 121 9 cm x2 7 16 x 48 x 23 1 4 1 1 x 121 9 x 59 1 cm x6 2 x 3 x 5 1 2 5 1 x 7 6 x 14 cm URB x2 3 8 x 8 1 2 x 61 5 16 1 x 21 6 x 155 7 cm 2 x 3 x 68 7 16 5 1 x 7 6 x 173 2 cm x4 SXA x2 2 x 6 x 3...

Page 8: ...x1 LEFT DOOR x1 RIGHT DOOR 6 3 7 6 cm 3 4 1 9 cm 2 5 0 cm 3 7 6 cm 2 5 1 cm x160 x120 2 5 1 cm 1 1 2 3 8 cm 1 2 1 3 cm x2 8 x 16 20 3 x 35 6 cm x1 x2 x8 1 2 5 cm x4 3 4 1 9 cm x12 x2 x1 56 Metal Threshold 3 4 1 9 cm x11 Bagged seperately special coating x2 1 1 2 3 2 cm 1 1 4 3 2 cm x18 1 5 8 4 1 cm NOTE If you are using a nail gun nails may be used where screws are shown for quicker assembly Lengt...

Page 9: ...n see the following page CONCRETE Use only wood treated for ground contact and fasteners approved for use with treated wood Always support frame seams Leveling higher than 16 not recommended LEVELING MATERIALS Gravel 2x4 Treated Lumber Solid Masonry Blocks in 1 2 4 or 8 thickness Asphalt Shingles 8 Block 4 Block Gravel Gravel Do not exceed 16 4x4 Runner Shingle Shingle Maximum between leveling mat...

Page 10: ...l sill plates Fasten 2 x 4 5 1 x 10 2 cm sill plates to slab using approved concrete anchors fasteners not included Check local code for concrete foundation requirements NOTES Allow new concrete slabs to cure for at least seven 7 days 2 x 4 x 11 2 5 1 x 10 2 x 344 5 cm 2 x 4 x 8 5 1 x 10 2 x 244 cm Caulk Requires x2 x2 x1 MUST be treated lumber MUST be treated lumber 96 243 2 cm 96 x 141 243 2 x 3...

Page 11: ...2 3 nails at each mark Orient parts as shown on flat surface Measure and mark BEGIN Your floor frame is now assembled FINISH 93 236 2 cm 96 243 8 cm 141 358 1 cm 141 358 1 cm 125 317 5 cm 109 276 9 cm 48 121 9 cm 64 121 9 cm 80 203 2 cm 93 236 2 cm 32 81 3 cm 16 40 7 cm 16 40 7 cm 13 33 cm 16 40 7 cm 16 40 7 cm Center on marks Flush Flush You will need to cut 2x4x96 boards down to 93 ...

Page 12: ...urement will be approximately 170 9 16 433 2 cm When the frame is level and square secure one side of frame to the 4x4 runners with one fastener at ends of each runner Move to the opposite end of the frame Secure the frame to 4x4 runners with 1 fastener at ends of each runner making sure the frame remains square Fig A Once the floor frame is level and square fasten the frame to the 4x4 runners at ...

Page 13: ...inside panel Use a chalk line or use pre painted grid lines to nail into joists under panel Ensure your floor frame is square by installing one panel and squaring frame Fig A Fig B PARTS REQUIRED x1 x62 5 8 x 48 x 96 1 6 x 121 9 x 243 8 cm Grid lines up 12 30 2 cm 2 5 1 cm Flush Flush Flush 2 Nails 2 Nails FLOOR PANELS 3 4 1 9 cm Attach the 48 x 96 panel with the rough side up painted grid lines s...

Page 14: ...ntinue installing panels with rough side up painted grid lines install 45 panel in middle of floor frame Use grid lines on panels for 2 nails 6 apart on edges and 12 apart inside panels 4 x1 x1 x124 5 8 x 48 x 96 1 6 x 121 9 x 243 2 cm 5 8 x 45 x 96 1 6 x 114 3 x 243 2 cm 2 5 1 cm FLOOR PANELS Grid lines up Flush Flush Flush Flush Flush DOOR ...

Page 15: ...ck the floor frame is level after installing floor panels Re level if needed HINT IMPORTANT The floor should be used as a stable work surface for wall construction Organize your assembly procedure during the build process to avoid over handling of the walls ...

Page 16: ... 1 2 68 57 1 cm 118 1 cm 240 cm 179 1 cm 240 cm 301 cm 358 1 cm 118 1 cm 240 cm 172 7 cm 1 1 2 3 8 cm 3 7 6 cm 3 7 6 cm Nails x2 2 x 4 x 46 1 2 5 1 x 10 2 x 118 1 cm OP UN x2 2 x 4 x 94 1 2 5 1 x 10 2 x 240 cm UM x7 UN OP OP UN TOENAILING Flush Flush Flush Flush DOOR BEGIN 1 Use 2 3 nails at each mark and 4 3 nails at seams Orient parts on edge on floor Measure and mark 2 ...

Page 17: ... with primed side up as shown Use the gauge block to mark the 3 4 measurement on the wall stud Secure panel with 2 2 nails in the corners Fig A Nail the panel with 2 nails 6 apart on edges and 12 apart inside panel Ensure your wall frame is square by installing one panel and squaring frame Move to the opposite end Using the long edge of the panel as a lever move the panel side to side until you ha...

Page 18: ...apart inside panel 6 Your side walls are now assembled FINISH 48 x 72 121 9 x 213 4 cm 46 1 8 x 72 117 2 x 213 4 cm x1 x1 x90 SIDE WALL PANELS PARTS REQUIRED 2 5 1 cm Carefully flip the side wall over Repeat STEPS 1 6 to build second side wall 3 4 GAUGE BLOCK Primed side up 3 4 GAUGE BLOCK 6 15 2 cm 12 30 5 cm 3 4 1 9 cm Flush Flush For squareness maintain flush and 3 4 measurement along panel edg...

Page 19: ...floor Measure and mark Secure with 2 3 nails at each mark x3 2 x 4 x 68 5 1 x 10 2 x 172 7 cm UM x2 2 x 4 x 89 5 1 x 10 2 x 226 1 cm SZ 17 20 1 2 44 1 2 68 1 2 89 68 52 1 cm 113 cm 174 cm 226 1 cm 172 7 cm 1 1 2 3 8 cm BACK WALL FRAME 3 7 6 cm Nails UM x3 SZ SZ ...

Page 20: ...ls to frame with 2 nails 6 apart along edges and 12 apart on inside of panel 18 BACK WALL PANELS 3 4 GAUGE BLOCK Your back wall is now assembled FINISH Primed side up 3 4 GAUGE BLOCK 6 15 2 cm 3 1 2 8 9 cm 3 1 2 8 9 cm 12 30 5 cm 3 4 1 9 cm Flush Flush Flush For squareness maintain flush and 3 4 measurement along panel edges BEGIN HERE ...

Page 21: ...3 cm 68 172 7 cm 68 172 7 cm HINT For easier nailing stand on frame 16 1 2 41 9 cm 16 1 2 41 9 cm 16 1 2 41 9 cm 16 1 2 41 9 cm x1 2 x 4 x 89 5 x 10 2 x 226 1 cm SZ PARTS REQUIRED 3 7 6 cm x8 FRONT WALL BEGIN 1 Use 2 3 nails at each mark Orient parts on edge on floor Measure and mark 2 UM SZ UM RD RD 3 7 6 cm Nails ...

Page 22: ... cm 6 15 2 cm 6 15 2 cm PARTS REQUIRED FRONT WALL x38 x2 2 5 1 cm Primed side up Primed side up OO 3 7 6 cm For squareness maintain flush along panel edges Place 20 x 72 panels onto wall frame flush to SZ with primed side up as shown Secure panel with 2 nails 6 apart 4 3 Install OO as a brace to maintain 56 142 3 cm opening Use 2 3 screws to attach Maintain 56 dimension 3 7 6 cm Screw 3 7 6 cm Scr...

Page 23: ...nel Fig A B Secure with 5 3 screws spaced evenly and screwed in at an angle 5 Your front wall is now assembled FINISH Fig B 3 7 6 cm x5 3 7 6 cm Screws at angle Flush to panel edge Flush Front wall panel Front wall panel UM OY SZ OY OY Fig A x1 OY 2 x 3 x 72 5 1 x 7 6 x 213 4 cm ...

Page 24: ...verlap is to the bottom 141 358 1 cm OO BEGIN 1 1 2 5 cm 3 7 6 cm Screws D O O R D O O R First nail lower edge of panel to floor frame with 2 nails 6 apart Angle nail to hit floor frame Fig A 2 You have finished standing your right side wall FINISH Secure wall bottom plates to floor with 3 nails Fig A 3 Use OO as a temporary brace Secure with 2 3 screws Nail 2 nails first 2 5 1 cm Nails 3 7 6 cm Na...

Page 25: ... wall bottom plates to floor with 3 nails Fig C Nail panel to side wall stud with 1 1 2 nails ENSURE PANEL CORNERS ARE FLUSH Your back wall is now installed FINISH 3 7 6 cm Nails 2 5 1 cm x18 1 1 2 3 8 cm x11 2 5 1 cm x2 PARTS REQUIRED 2 5 1 cm Nails 1 1 2 3 8 cm Nails Flush 6 15 2 cm 6 15 2 cm 2 5 1 cm Screw Fig B 2 5 1 cm Screw Fig A Nail 2 nails first 2 5 1 cm Nails 3 7 6 cm Nails Fig C Secure w...

Page 26: ...h 1 2 screw through back wall panel into side wall bottom and top plates Fig B Fig A Secure wall to bottom plate first ENSURE PANEL CORNERS ARE FLUSH BEGIN 1 2 2 5 1 cm x2 Flush 2 5 1 cm Screw Fig B 2 5 1 cm Screw Fig A Center left side wall on the 141 358 1 cm floor dimension ...

Page 27: ...art Your left side wall is now installed FINISH 6 15 2 cm 3 7 6 cm Nails 1 1 2 3 8 cm x11 Secure gable wall top plate with 1 3 screw toe screwed at the corner at an angle as shown Fig D 5 3 Nail lower edge of side wall panels to floor frame with 2 nails 6 apart Angle nail to hit floor frame Fig C Secure wall bottom plates to floor with 3 nails Fig C 1 1 2 3 8 cm Nails 6 15 2 cm 3 7 6 cm Screw Fig ...

Page 28: ...ide wall studs with 1 1 2 nails Secure wall bottom plates to floor with 3 nails Fig C ENSURE PANEL CORNERS ARE FLUSH Your front wall is now installed FINISH REMOVE TEMPORARY BRACING 2 5 1 cm x10 1 1 2 3 8 cm x22 2 5 1 cm x4 PARTS REQUIRED 2 5 1 cm Nails 1 1 2 3 8 cm Nails Flush Flush 6 15 2 cm 6 15 2 cm 2 5 1 cm Screw Fig A Secure top plates with 3 screws toe screwed at each corner at an angle as ...

Page 29: ...ecure gusset to rafters with 12 2 nails as shown SET ASIDE ONE RAFTER ASSEMBLY WITH ONLY ONE GUSSET ATTACHED 4 3 x132 2 5 1 cm Center Gusset Flush 2 5 1 cm Nails 12 per side x2 3 7 6 cm 2 Back Wall PGA Temporary support AYB PGA Flush at peak Place two rafter halves PGA in the corner of back and side wall and AWB Flush rafters at peak You will build SIX assemblies 5 with two gussets and 1 with one ...

Page 30: ...nel Flush to outside panel 24 61 cm 24 61 cm 24 61 cm 24 61 cm 22 7 8 58 1 cm Rafter with ONE GUSSET facing inward Preassembled Preassembled 1 GUSSET MEASUREMENTS ARE TO CENTER OF RAFTER Measure to edge of end rafter Secure rafters to top plate with 2 3 screws in each rafter Fig A Fig B Note single gusset rafter at back wall with gusset facing inward Flush to outside of panel DOOR ...

Page 31: ... 3 4 4 5 cm 1 1 2 3 8 cm Orient RLB on flat as shown Place left gable panel as shown Secure with 1 1 2 nails as shown 1 BEGIN 2 Place right gable panel flush to left panel Secure with 1 1 2 nails as shown Flush RLB on flat Primed side up 1 1 2 3 8 cm Nails 1 1 2 3 8 cm Nails RLB x1 2 x 4 x 35 3 16 5 1 x 10 2 x 89 4 cm ...

Page 32: ...ng inside secure gable unit with 2 3 screws toe screwed into RLB at an angle Fig A 3 Measure 1 1 2 down from top plate and mark at each side as shown Set gable unit on top plate Hold secure with 1 1 1 2 nail on each side 1 BE SURE GABLE IS CENTERED ON WALL BEFORE NAILING RLB NAIL FIRST 1 1 2 3 8 cm 1 1 2 3 8 cm Measure and Mark 1 1 2 3 8 cm Measure and Mark 6 15 2 cm Fig A LOFT DECK 3 7 6 cm Screw...

Page 33: ...m Orient parts UY and RH on flat as shown Place left gable panel as shown Secure with 1 1 2 nails as shown 1 BEGIN 2 Place right gable panel flush to left panel Secure with 1 1 2 nails as shown Flush RH on flat UY on flat Primed side up 1 1 2 3 8 cm Nails 1 1 2 3 8 cm Nails x1 2 x 4 x 6 1 2 5 1 x 10 2 x 16 5 cm UY RH x1 2 x 4 x 21 3 4 5 1 x 10 2 x 55 2 cm ...

Page 34: ...SXA on top Secure with 3 screws as shown Fig A Ensure parts are flush along edges 2 1 BEGIN Fig A Flush Flush 2 1 2 6 3 cm Flip over gable ladder sub assembly and fasten SXA to 3 URB with 3 screws Fig B Repeat STEPS 1 2 to build the 2nd gable ladder Fig B SXA Flush 3 7 6 cm Screws 2 x 3 x 68 7 16 5 1 x 7 6 x 173 8 cm 45 3 4 116 2 cm 24 1 4 61 6 cm 2 3 4 7 0 cm 68 7 16 173 8 cm SXA ...

Page 35: ...screws spaced evenly as shown Fig G 2 3 7 6 cm Fig G Flush Flush 1 5 8 4 1 cm Screws x2 Ladder Assemblies FINISH Your gable unit is assembled x16 1 5 8 4 1 cm HINT Pre drill to avoid splitting wood Place ladder assemblies in rafter jig flush into corner and flush to AYB Toe screw ladder assemblies together with 4 3 screws Fig F 3 7 6 cm Screws Flush x4 7 1 2 19 1 cm Approximately Fig F AYB 1 BEGIN...

Page 36: ...crews toe screwed into MHA at an angle Fig A 2 Measure 1 1 2 3 8 cm down from top plate and mark at each side as shown Set gable unit on top plate Hold secure with 1 2 nail on each side 1 BE SURE GABLE IS CENTERED ON WALL BEFORE NAILING UY NAIL FIRST 2 5 1 cm NAIL FIRST 2 5 1 cm NAILER 1 1 2 3 8 cm Measure and Mark 1 1 2 3 8 cm Measure and Mark 6 15 2 cm Fig A 3 7 6 cm Screws 2 5 1 cm x18 x2 3 7 6...

Page 37: ...blocks by attaching AYB to LUA with 2 3 screws Fig A 3 5 8 9 2 cm 5 1 2 14 cm LUA AYB Fig A 3 7 6 cm Screws BEGIN 1 Ensure each L block is in the correct position using a level as shown in Fig B Pre drill all holes Secure each L block with 4 3 screws as shown Fig C Fig C HINT Pre drill to avoid splitting wood Fig B 3 7 6 cm Screw Flush FINISH Your L blocks are installed 3 7 6 cm Screws ...

Page 38: ...els to frame with 20 1 1 4 screws spaced evenly 61 5 16 Ensure overhang boards meet at peak Fig A x2 3 8 x 8 1 2 x 61 5 16 1 x 21 6 x 155 7 cm Primed Side Down 1 1 4 3 2 cm Screws x20 Center and flush at peak Fig A Flush to wall FRONT OVERHANG SOFFIT 1 1 4 3 2 cm 1 BEGIN FINISH Your gable overhang soffits are installed 16 40 6 cm Approximately ...

Page 39: ...e side At the back of the shed install 2 x 5 soffit filler flush to bottom and outside edges of rafter Fig A Fasten with 2 1 1 4 screws as shown Repeat on opposite side Install 46 3 4 soffit flush to 96 soffit and marks Fasten at each mark with 2 nails angled into the studs nail into studs Fig C Stud 46 3 4 1 1 2 x 46 3 4 1 1 2 x 96 96 x2 3 8 x 2 x 5 1 x 5 1 x 12 7 cm Fig C TOP VIEW Fig A 1 1 4 3 ...

Page 40: ... apart and angled into rafter at seam Fig B Fig C BEGIN 1 Repeat steps on opposite side Your eave soffit panels are installed FINISH 5 3 16 x 79 3 4 5 3 16 x 71 1 4 x2 3 8 x 5 3 16 x 71 1 4 1 x 13 2 x 181 cm x2 3 8 x 5 3 16 x 79 3 4 1 x 13 2 x 202 6 cm Fig A Flush to outside of panel 1 1 4 3 2 cm Screws 12 30 5 cm SIDE VIEW Soffit Nailer Rafter 1 1 4 3 2 cm Screws Primed Side Down Fig C 1 1 4 3 2 c...

Page 41: ...with a 3 4 measurement on the rafter Fig C Secure panel with 2 2 nails in the corners 2 Roof panels may cause serious injury until securely fastened Install all roof panels with the rough side facing up painted grid lines side 1 BEGIN Attach the 48 x 96 panel with a 3 4 measurement on the rafter Fig A and the panel flush at the peak Fig B Secure panel with 2 2 nails in the corners x2 7 16 x 21 x 9...

Page 42: ... 2 nail into each rafter Fig C Push or pull gable unit in or out until roof panel is flush to the outside of gable framing Fig E Fig F Secure with 2 2 nails into each panel as shown 3 Install 48 x 23 1 4 and 21 x 31 3 4 roof panels flush to installed panel and flush at rafter peak Fig B Fig D Secure with 2 2 nails into each panel as shown 4 5 Flush 21 x 31 3 4 2 Nails 2 Nails Fig F Flush Fig E Flu...

Page 43: ...hown Install panels in the following order 1 31 3 4 x 48 2 21 x 96 3 21 x 23 1 4 Secure roof panels with 2 nails 6 apart along edges and 12 inside panels DOOR DOOR 21 x 96 21 x 23 1 4 31 3 4 x 48 12 30 5 cm 6 15 2 cm Flush 7 FINISH Repeat process to attach roof panels on the opposite side Your roof panels are now installed ...

Page 44: ... as shown Fasten each with 2 finish nails Do not sink nails completely Install soffit caps 5 1 2 x 6 13 16 with primed side facing out and flush to PDB gable trim Fasten soffit caps with 3 2 finish nails Your front gable trim is installed Remove temporary roof ledger boards FINISH 1 BEGIN Flush trim up to bottom of GI TEMPORARY GABLE FASCIA FRONT x22 2 5 1 cm PARTS REQUIRED x2 19 32 x 3 1 2 x 66 1...

Page 45: ...ide out as shown Fig A Secure parts with 1 1 4 screws x8 1 1 4 3 2 cm FRONT OVERHANG TRIM Primed side out Your corner soffit trim is now installed FINISH Primed side out x2 3 8 x 4 3 8 x 8 1 2 1 0 x 11 1 x 21 6 cm 4 3 8 x 8 1 2 4 3 8 x 8 1 2 Flush Flush Fig A 1 1 4 3 2 cm Screws ...

Page 46: ...boards flush to rafters and flush to roof panels Fig A Secure with 2 2 finish nails at each rafter and 4 2 finish nails at seam Repeat STEP 1 to install fascia on opposite side You have installed your eave fascia SEAM FINISH 3 8 x 3 1 4 x 71 1 4 3 8 x 3 1 4 x 71 1 4 3 8 x 3 1 4 x 79 3 4 3 8 x 3 1 4 x 79 3 4 2 5 1 cm Finish Nails Fig A Flush to roof panels ...

Page 47: ... Fasten each with 2 finish nails Do not sink nails completely Install soffit caps 5 1 2 x 6 13 16 with primed side facing out and flush to gable trim Fasten soffit caps with 3 2 finish nails Your rear gable trim is installed Remove temporary roof ledger boards FINISH 1 BEGIN Flush trim up to bottom of GI GABLE FASCIA REAR x22 2 5 1 cm PARTS REQUIRED TEMPORARY Use GI as temporary ledger boards to h...

Page 48: ... OP on 3rd and 5th rafters from back wall Flush OP to roof panels HINT For best appearance install OP on rafter facing away from door Secure with 3 nails as shown Your collar ties are now installed 3 7 6 cm Nails 3 7 6 cm Nails 3 7 6 cm x12 x2 2 x 4 x 46 1 2 5 1 x 10 2 x 118 1 cm OP OP ...

Page 49: ...6 3 x 175 3 cm x2 1 1 4 3 2 cm Orient parts as shown on flat surface 3 8 offset is to top Look for red right and green left on hinge board Attach temporary supports OO and GAA as shown Tighten securely OO GAA 4 3 7 6 cm Screws 1 1 4 3 2 cm Screws 3 8 1 cm 3 8 1 cm RED Bottom edges Flush BEGIN 1 GREEN 3 8 1 cm OFFSET OFFSET 3 8 1 cm ...

Page 50: ...nished installing your doors Screw hinge boards into wall supports and floor with 10 3 screws as shown Make sure screws go into framing and floor Fig C 4 3 7 6 cm Screws into the wall support and floor frame Angle 3 7 6 cm Screw Install OO flush under panels Secure to floor frame with 2 3 screws Fig A 3 7 6 cm x12 OO x1 1 1 4 x 2 1 2 x 69 3 2 x 6 3 x 175 3 cm OO SEAM 3 8 1 cm Fig B Fig C ...

Page 51: ...trim WR over doors and secure with 5 2 finish nails 3 Install metal threshold Fig C BEGIN 1 Reinforce the door and install horizontal door rails FA Secure trim with 3 4 screws from behind door panel into trim Fig A B 3 4 1 9 cm Screws from inside Door Trim Fig A Door Panel WR x1 19 32 x 2 1 2 x 63 1 5 x 6 4 x 160 cm x4 19 32 x 2 1 2 x 22 5 8 1 5 x 6 4 x 57 5 cm FA 8 3 4 22 2 cm 8 3 4 22 2 cm WR FA...

Page 52: ...O in door opening OO x2 1 1 4 x 2 1 2 x 69 3 2 x 6 3 x 175 3 cm OO x2 3 4 1 9 cm 3 4 1 9 cm OFFSET Screws 2 5 1 cm Fig B IT IS IMPORTANT TO HOLD THESE DIMENSIONS 2 5 1 cm Screws x14 FINISH BEGIN 1 Center OO s vertically on the left and right doors as shown Fig A Fig B Secure using 7 2 screws through outside trim into OO Fig B ...

Page 53: ...n open position with bolt end 3 8 down from frame Bolt is open when loop is contacting base Fig A Mark and pre drill holes for screws Mark and pre drill holes for screws 1 LEFT DOOR Fig B Your spring bolts are now installed Fig A FLOOR Loop contacts base x4 x4 1 2 5 16 drill for bolt 1 deep Loop contacts base PRE DRILL 4 HOLES PRE DRILL 4 HOLES 1 1 4 x 2 1 2 x 69 3 8 with bolt in open position OPE...

Page 54: ...crews 2 FINISH RIGHT DOOR 1 3 4 4 4 cm TOP VIEW 1 4 Pre drill and 3 8 Drill through DOOR HARDWARE DECORATIVE HINGES x1 3 4 1 9 cm x12 x4 x2 PARTS REQUIRED 1 1 2 3 8 cm Re drill hole with 3 8 drill Keep drilled hole square to trim to avoid breaking edge of door stiffener BEGIN 1 Measure and mark location of hole on outside of right door as shown Fig A Pre drill hole with 1 4 drill 3 8 10 9 cm Drill...

Page 55: ...ITH WOOD GRAIN ON FACE FINISH BEGIN 1 PARTS REQUIRED GABLE PEAK 2 5 1 cm Finish Nails Position gable peak flush to peak of overhang as shown Secure using 4 2 finish nails Your front gable peak trim is installed x4 Primed side out 2 5 1 cm ...

Page 56: ...ng You must use a caulk sealant behind window flange in order to validate your warranty x1 BEGIN 1 2 From outside of shed position window in opening and level Use 2 screws at top of windows Do not fully tighten screws Apply high quality exterior grade caulk behind frame near edge before installing to seal window ...

Page 57: ...using 2 2 finish nails Remove 1 1 4 screws Position WA centered onto window frame as shown Secure using 2 2 finish nails Flush Flush Flush EY x 2 WA WA Centered 31 78 7 cm Centered Centered x2 19 32 x 2 1 2 x 36 3 4 1 5 x 6 4 x 93 3 cm WA x2 19 32 x 2 1 2 x 9 1 5 x 6 4 x 22 9 cm EY 2 5 1 cm x8 3 4 1 9 cm You must caulk completely around window frame to validate your warranty Use a paintable exteri...

Page 58: ...1 9 cm 6 Your window is now installed From inside secure trim with 12 3 4 screws Snip protruding finish nails Do not screw into window flange INSIDE OF SHED FINISH 3 4 1 9 cm Screws 3 4 1 9 cm Screws Snip off 2 nails protruding through panel ...

Page 59: ... corner trim is flush under gable panel and flush along the face of side wall panel Fasten with 2 finish nails spaced evenly FINISH Your corner trim is now installed 67 916 on eave walls 2 5 1 cm Finish Nails Fig A BACK FRONT Fig B 67 9 16 on eave walls 70 1 2 on gable walls 70 1 2 on gable walls Flush under soffit panel Flush under soffit panel Flush under gable panel Flush under gable panel Seam i...

Page 60: ...58 FINISH Swing door open to locate eye Install hooks into endcap and into L block behind Fig A Your hook and eyes are installed 2 Hook Eye Fig A HOOK EYE PARTS REQUIRED x2 Hook Eye 1 BEGIN ...

Page 61: ...eave Caulk behind vent flanges Your vents are now installed Secure with 1 2 screws x12 1 2 1 3 cm x2 VENTS 8 x 16 20 3 x 35 6 cm 6 15 2 cm 3 5 7 6 12 7 cm 14 35 6 cm Caulk 4 1 4 10 8 cm You can place your side wall vent on either side of shed 4 1 4 10 8 cm 3 5 7 6 12 7 cm Caulk 6 15 2 cm 14 35 6 cm Side of Shed Lower Side Wall Vent Side of Shed ...

Page 62: ... Follow directions provided by manufacturer Snip bottom side of drip edge and bend over to other side of roof Follow directions provided by manufacturer PAINT CAULK NOT INCLUDED ROOF FELT NOT INCLUDED DRIP EDGE NOT INCLUDED Install felt flush to all roof edges overlapping 3 Use minimal amount of roofing nails to hold in place OK to overlap at ridge 3 OVERLAP Flush Flush Edge flush to trim Install ...

Page 63: ...cross with lower edge of roof deck NOTE If you have installed drip edge install shingles flush to drip edge BEGIN 1 TABS UP Shingle overlaps roof decking 1 2 5 cm overhang past roof deck 1 2 5 cm overhang or flush with drip edge 4 Nails BACK OF SHED FRONT OF SHED NEVER DRIVE FASTENERS INTO OR ABOVE SEALING STRIPS Familiarize yourself with a 3 Tab Shingle SHINGLE NAIL PATTERN 1 2 5 cm NAILS Sealing...

Page 64: ...Roof Deck 1 2 5 cm Flush with starter row Flush with starter row Continue installing rows of shingles by staggering at front 4 SHINGLES continued Install second row of shingles flush at top of first row s rain slots Ensure 1 overhang or flush to drip edge at front stagger each row 3 1 2 5 cm 1 2 5 cm FRONT OF SHED FRONT OF SHED Flush with rain slots Flush with rain slots Notch Notch ...

Page 65: ...t ridge cut to peak with a utility knife Repeat steps 1 5 to shingle the opposite side of your roof Trim shingles at ridge Once both sides are shingled you need to trim ends Strike a chalk line 1 from edge Using your shingle hooked blade carefully cut shingles along chalk line 5 6 7 8 SHINGLES continued If more than 5 to rain slot you must install another row of shingles 5 12 7 cm or less 5 12 7 c...

Page 66: ... cut off pieces first Score shingle then snap off angled cut Install first ridge cap flush to shingles at front as shown Install second ridge cap 5 back as shown 2 3 BEGIN 1 2 5 cm 2 5 cm 2 5 cm 2 5 cm 2 5 cm 2 5 cm Top of slot Weather Seal Flush 1 Nail per side through weather seal 1 Nail per side through weather seal 5 12 7 cm FRONT OF SHED FRONT OF SHED Flush 30 to 32 Pieces ...

Page 67: ... 4 between the shingle color and edge of shingles When you have 4 minimum of shingle color cut one piece to cap your roof Install flush to shingles 4 5 6 7 2 Nails per side You have finished your ridge cap FINISH Cut at top of rain slot Flush to shingles Trim cap off flush to shingles Cap 4 10 cm ...

Page 68: ... siding trim and OSB siding to include all exterior walls and all sides and all edges of doors Gazebos Pergolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit This includes treating all of the exposed cedar and pine surfaces on your gazebo or pergola structure with an exterior grade wood preservative an exterior oil based semi transparent st...

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