HearthStone 8860 Owner'S Manual Download Page 15 | Manualshive

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Hearthstone Quality Home Heating Products, Inc.

DVI-44 Model 8860

15

Remote Transmitter

Figure 8 - Remote Transmitter Function Keys

(remote color may differ from shown)

ON/OFF Key:

Controls the insert.

Thermostat Key:

This is the function that sets either

the Manual or Smart thermostatic control.

UP/Down Arrow Key:

Adjusts the thermostat

temperature range, flame settings, split flow, and fan
speed.

Mode Key:

Toggles through the component to be

controlled (split flow burner, blower or auxiliary
outlet)

The transmitter features a user-friendly layout with a
Blue LCD Screen for easier viewing.

See the instructions provided with the remote for
more operation details.

Figure 9 - Remote Transmitter Display Data

«
...
13
14
15
16
17
...
»

Summary of Contents for 8860

Page 1: ...11 A qualified installer service agency or gas supplier must perform installation and service of this appliance In the Commonwealth of Massachusetts all installation of gas lines and gas fittings must be performed by a licensed gas fitter or licensed plumber AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR ÉVITE...

Page 2: ...Intentionally Blank ...

Page 3: ... if necessary Keep your original receipt as proof of purchase Serial Number Fuel type Natural Gas Liquid Propane Sold by Date of Purchase Address Phone E mail Website Installed by Date of Installation Address Phone E mail Website Gas Supplier Address Phone E mail Website Read this Owner s Manual before installing or operating your DVI 44 Retain this manual for future reference SERVICE RECORD Date ...

Page 4: ... VENTING INFORMATION 22 Venting Components 22 ELECTRICAL SYSTEM INFORMATION 26 GAS SUPPLY CONNECTIONS 27 Gas Connections 28 BAFFLE LOG SET SCREEN PLACEMENT 29 Installation of the Baffle 29 Installation of the Log Set 30 Completing the Installation 30 Installation of the Screen 31 Removal of Log Set 31 Surround Installation 32 Façade Installation 32 LIGHTING OPERATION 33 Lighting Instructions 33 In...

Page 5: ...trol a Twelve 12 flame levels adjustable via the remote b Split Burner control via remote c Six 6 blower speeds adjustable via the remote d Thermostatic mode to turn on off based upon room temperature e Smart thermostatic mode to modulate flame levels automatically as the unit approaches the set point temperature f Firebox Accent Light controlled by the remote 2 The option to toggle back and forth...

Page 6: ... furniture draperies clothing and flammable material Vent Only to the Outside Never vent the gas heater to other rooms or buildings Service Caution If you believe your DVI 44 is not in any way performing properly immediately discontinue operation until the unit is inspected and approved by qualified service personnel Prior to servicing the unit turn the gas to the valve off and disconnect any elec...

Page 7: ...LACE OR STOVE INSTALL AN ADJUSTABLE SAFETY GATE TO KEEP TODDLERS YOUNG CHILDREN AND OTHER AT RISK INDIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES LES JEUNES ENFANTS DEVRAIENT ÊTRE SURVEILLÉS ÉTROITEMENT LORSQU ILS SE TROUVENT DANS LA MÊME PIÈCE QUE L APPAREIL LES TOUT PETITS LES JEUNES ENFANTS OU LES ADULTES PEUVENT SUBIR DES BRÛLURES S ILS VIENNENT EN CONTACT AVEC LA SURFACE CHAUDE IL EST ...

Page 8: ...stallations This appliance may be installed in an aftermarket permanently located manufactured mobile home USA only where not prohibited by local codes Cet appareil peut être installé dans un maison préfabriquée mobile déjá installée á demeure si les réglements locaux le permettent ...

Page 9: ... Insert 8860 Testing Agency Intertek Testing Services NA Inc ITS Tested to ANSI Z21 88 09 CSA 2 33 09 CAN CGA2 17 M91 Certified for Canada CSA P 4 1 02 Approved for Mobile Home Installation see page 8 Certified for use by Board of State Examiners of Plumbers Gasfitters 100 Cambridge Street Room 1511 Boston MA 02202 www mass gov Figure 1 Model 8860 Dimensions Inches ...

Page 10: ... hr 0 610 m 28 478 31 496 MINIMUM INPUT Btu hr 0 610m 15 000 17 000 HIGH ALTITUDE RATING Btu hr 610 1370 m 36 000 37 000 ORIFICE SIZE DMS 0 610 m front rear 46F 38R 55F 53R MANIFOLD PRESSURE in W c kpa 3 5 0 87 10 0 2 48 MANIFOLD PRESSURE Low setting in W c kpa 1 6 0 40 6 4 1 59 INLET PRESSURE MINIMUM in w c kpa 5 0 1 25 12 0 2 99 INLET PRESSURE MAX in W c kPa 14 0 3 47 10 5 2 6 14 0 3 47 ...

Page 11: ...adout set temperature readout and function status The remote transmitter is powered by three 1 5 volt AAA batteries A Mode Key is provided to index between the features and a Thermostat Key is used to turn on off or index through thermostat functions Figure 4 Proflame 2 Battery Holder Back up Battery Holder On Remote Off Switch The back up battery holder is powered 6V DC by the Control Board and u...

Page 12: ... stove will turn on off based on the temperature set on the remote In the Smart thermostatic mode as the room temperature approaches the limit set for shut down the valve will automatically gradually step down the flame height The reverse happens when the room cools the valve will automatically gradually increase the flame height SIT Split Burner Solenoid The remote transmitter can toggle between ...

Page 13: ...Hearthstone Quality Home Heating Products Inc DVI 44 Model 8860 13 Figure 6 Proflame GTMFS Component Specifications ...

Page 14: ...lot IPI Using the IPI mode is a more efficient use of fuel as the pilot only ignites when the thermostat calls for heat To switch back and forth between the two pilot modes 1 Press the OFF button on the remote 2 Press the Mode button on the remote 3 Press Up or Down on the center pad to toggle back and forth between the two modes Back up Battery Holder On Remote Off Switch The Back up Battery Hold...

Page 15: ...r the Manual or Smart thermostatic control UP Down Arrow Key Adjusts the thermostat temperature range flame settings split flow and fan speed Mode Key Toggles through the component to be controlled split flow burner blower or auxiliary outlet The transmitter features a user friendly layout with a Blue LCD Screen for easier viewing See the instructions provided with the remote for more operation de...

Page 16: ...STEM AND GAS CONTROL THAT WAS UNDER WATER NE PAS SE SERVIR DE CET APPAREIL S IL A ÉTÉ PLONGÉ DANS L EAU COMPLÈTEMENT OU EN PARTIE APPELER UN TECHNICIEN QUALIFIÉ POUR INSPECTOR L APPAREIL ET REMPLACER TOUTE PARTIE DU SYSTÈME DE CONTRÔLE ET TOUTE COMMANDE QUI ONT ÉTÉ PLONGÉS DANS L LAU Items Required for Installation Approved venting External regulator for propane LP only LP conversion kit for propa...

Page 17: ... contact your dealer for a replacement Otherwise set the logs and other components aside until called for during the installation Dismounting from Pallet With all accessory boxes removed and set aside remove the shipping carton then remove the 4 lag screws and shipping clips that fasten the unit to the pallet Have someone help lift the insert up and off the pallet taking care to avoid damaging com...

Page 18: ...sition Tilt the top of the front panel slightly outward to clear the tangs at its top Figure 12 Glass Frame Upper Mounting Detail Figure 13 Rotate Spring Clips Figure 14 Glass Frame Lower Mounting Detail 4 Lift the glass frame up out of the lower retainer and set aside on a soft surface Figure 15 Tilt and Lift Glass Frame 1 See page 29 for log set installation instructions Reinstall components by ...

Page 19: ...BLE MATERIALS EXPOSED TO HEAT BY THIS PRODUCT THEREFORE AN ASSESSMENT MUST BE MADE BY THE INSTALLER TO PREVENT CONSEQUENTIAL DAMAGE OF WALLS AND FLOORING Hearth Requirement Floor Protection The DVI 44 requires a non combustible hearth or hearth pad that extends no less than 16 in front of the unit Installations must meet all local codes Figure 16 Minimum Side Trim Clearances Figure 17 Mantle Clear...

Page 20: ...he exhaust port is on the right the intake port on the left when viewed from the front Slide a hose clamp over the ends of both flexible vent pipes Place the flexible vent pipe marked intake onto the intake port s collar place the flexible vent pipe marked exhaust onto the exhaust port s collar Secure the pipes to the collars by tightening the hose clamps with a slotted screwdriver or 5 16 nut dri...

Page 21: ...n place pull the Installation Tool all the way forward Ensure the gasket does not tear or dislodge and that the front edge of the Flue Vent Plate is fully seated under the front Retaining Track or tang 2 Unscrew the Installation Tool 3 Use the original screw to secure the Flue Vent Plate tightly to the firebox bracket Retaining Tracks for the Flue Vent Plate Installation Tool 3 Intake 4 Exhaust Ga...

Page 22: ...E OBSERVED PER THIS OWNER S MANUAL CAUTION ENSURE THERE IS NO WIRING OR PLUMBING IN THE CHOSEN LOCATION CAUTION DO NOT RECESS VENTING TERMINALS INTO A WALL OR SIDING Approved Venting Configurations WARNING IN HIGH WIND AREAS AND PARTICULARLY COLD CLIMATES IT MAY BE NECESSARY TO HEAT YOUR VENT SYSTEM WITH THE PILOT PRIOR TO IGNITION OF THE MAIN BURNER IN THESE INSTANCES IT IS RECOMMENDED THAT YOU L...

Page 23: ...liner must have an inside dimension or diameter 6 or greater Prefabricated chimneys must be UL103 or ULC S 629 listed and have a minimum INSIDE diameter of 6 Prefabricated chimneys must be listed for the specific manufacturer s conversion kit The use of an existing chimney as an air intake is not listed under the ANSI Z21 88 09 CSA 2 33 09 test methods this installation has been tested and approve...

Page 24: ...Hearthstone Quality Home Heating Products Inc DVI 44 Model 8860 24 Figure 21 Partial Co axial Venting Installation Components ...

Page 25: ...Hearthstone Quality Home Heating Products Inc DVI 44 Model 8860 25 Figure 22 Full Co axial Venting Termination Diagram ...

Page 26: ... ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING ATTENTION AU MOMENT DE L ENTRETIEN DES COMMANDES ÉTIQUETEZ TOUS LES FILS AVANT LE DÉBRANCHEMENT DES ERREURS DE CÂBLAGE PEUVENT ENTRAÎUN FONCTIONNEMENT INADEQUATE ET DANGEREUX The proper location of wire connections is shown in the following figure Figure 23 DVI 44 8860 Wiring Diagram ...

Page 27: ...EAK TEST THE UNIT BEFORE IT IS APPROVED FOR USE CONSULT ALL CODES WARNING THE UNIT MUST BE INSTALLED AND CONNECTED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE MOST CURRENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 OR CAN CGA B149 INSTALLATION CODE NFPA Code and Hearthstone require the use of a dedicated sediment trap just upstream of the unit Damage to ...

Page 28: ...ine and adjusting the incoming pressure if necessary to meet the required supply line pressure as listed in specifications To locate the manifold pressure tap on the gas control valve refer to the valve figure on page 277 High Altitude Installations For high altitude installations consult the local gas distributer or the authority having jurisdiction for proper rating methods The decreased atmosph...

Page 29: ... to the firebox access procedure outlined on page 188 if not already opened 2 The ceramic burner is factory installed Removal is recommended but not necessary for baffle component installation 3 Remove the packaging material around the baffle set assembly Be careful not to damage the baffle set when unpacking Place the rear baffle panel in the back of the firebox on the baffle support as shown Pho...

Page 30: ...o the channel in the burner with the narrow end resting on log 1as shown Photo 6 Log 2 in Position 4 Place log 3 as shown Photo 7 Log 3 in Position 5 Place log 4 on top of logs 1 and 2 as shown Note the indentation on the bottom of log 4 fits onto the nub of log 1 Photo 8 Log 4 in Position 6 Place small tufts of the Platinum Bright Embers on the burner and log surfaces for additional glow as desir...

Page 31: ... SAFE HANDLING To remove the log set follow the Installation of Log Set instructions in the reverse order see page 30 Ceramic Burner Fissures The ceramic burner may develop surface fissures at or after the initial burn These fissures are normal and have no effect on the operation or safety of the stove To remove the ceramic burner for inspection 1 First remove the log set page 30 and baffle compon...

Page 32: ... firebox 3 Lift the façade and set the hanging brackets on the rollers The hanging brackets will not engage onto the rollers if the façade is centered on the firebox You must offset the façade 2 to 3 to the right of center so the brackets will seat onto the rollers Ensure the hanging brackets engage the groove in the rollers 4 Once in place slide the façade back to center 5 If properly installed t...

Page 33: ...e Remote and Control Board must be synchronized before initial use and after every battery change for instructions see page 38 Smoke and Fumes Warning When lit for the first time the DVI 44 will emit some smoke and fumes This is normal off gassing of the paints and oils used in the manufacturing and assembly of the unit Open windows to vent the room if necessary The off gassing and fumes will subs...

Page 34: ...s completely blue the air shutter may be open too far or check to ensure the tension springs are in place under the air shutters 2 If the flame is dirty sooty or licks the top of the firebox the air shutter may be closed too far Some conditions cannot be corrected through air shutter adjustment an adjustment must be made to the gas supply pressure or with changes to the venting configuration Quali...

Page 35: ...l Burner Flame Appearance Daily Operation Your DVI 44 gas fired heater is easily operated once properly installed and adjusted by qualified service personnel The unit is controlled via the ON REMOTE OFF switch on the Receiver or by the Remote Control With the Manual switch set to REMOTE you have the option of operating with the remote Or you can set the switch to ON and the burner will light and r...

Page 36: ...Panel The DVI 44 has a service access panel on the right side of the outer steel box This panel can be removed to help access some of the gas and electrical components and connections This access panel must be in place when the unit is running Locate the panel and the six screws mounting it in place as shown in the figure below Remove the 2 front screws and set them aside You will need these to re...

Page 37: ...reason re install per the instructions provided in the venting section of this manual or by the specific venting manufacturer Annually Clean Firebox Blower Pilot Burner Assembly The firebox and its components require periodic cleaning to prevent the accumulation of dust lint and other debris To clean the firebox set the switch to the OFF position and turn off the gas supply to the valve When the u...

Page 38: ...apors and liquids Check that the flow of combustion and ventilation air is not obstructed Keep the area in front of the unit clear of any objects for servicing and safe operation Battery Replacement WARNING DISCONNECT POWER TO THE UNIT AND SHUT OFF THE GAS SUPPLY TO THE VALVE BEFORE REPLACING ANY BATTERIES Hearthstone recommends replacing all batteries at least every season Keep a supply of good q...

Page 39: ...e fingers keep the plastic sleeve over the bulb or use clean cotton gloves when installing 6 Reinstall the housing glass screen and façade Glass and Gasket Replacement In the event that you need to repair or replace a cracked or broken glass or worn gasketing use the following instructions to replace the components For a broken front glass ask for kit 98 58600 from your Authorized Hearthstone Deal...

Page 40: ... Right Glass Mounting Bracket 98 76600 Baffle Set 5860 120 Middle Glass Mounting Bracket Facades 5860 125 Left Glass Mounting Bracket 98 5160010 Quinlan Rectangular Assembly Black Matte 5860 130 Façade Roller 98 5160020 Quinlan Rectangular Assembly Brown Enamel 5860 135 Orifice Manifold 98 5160110 Larkin Arched Assembly Black Matte 5860 145 Glass Frame Clip 98 5160120 Larkin Arched Assembly Brown ...

Page 41: ...lot in CPI mode but will not stay lit after carefully following lighting instructions A Low or too high gas pressure B Faulty connections C Pilot dirty or plugged A Check for proper inlet pressure for the fuel gas in use B Check connections on the valve C Clean or replace the pilot assembly 3 Pilot burning no gas to one or both burners ON REMOTE OFF switch in the ON position A Switch Remote thermo...

Page 42: ...ivered Poor draft results in insufficient air delivery or a restricted exhaust Correct air intake exhaust flow system B1 Clear ports B2 Clear obstructions B3 Clear obstructions C If gas pressures are correct and the flames stay the same adjust the air shutter s for a proper burn 9 Burner flashback Air gas mixture ignites inside the burner near the orifice usually creating a roaring noise like a bl...

Page 43: ...Hearthstone Quality Home Heating Products Inc DVI 44 Model 8860 43 Rating Label W N 20535 ...

Page 44: ...stoves com or send a completed and signed Warranty Registration Form which is enclosed in the Owner s Information Packet to the following address Hearthstone Quality Home Heating Products Inc Warranty Department 317 Stafford Avenue Morrisville VT 05661 NOTE SENDING IN THE SIGNED WARRANTY REGISTRATION FORM IS NOT REQUIRED AS A CONDITION OF WARRANTY COVERAGE OR HEARTHSTONE S PERFORMANCE ...

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