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March 19, 2003                                                                        9                        

 

  

                 250-6422

Castile Pellet Stove

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1.      DO NOT INSTALL THE STOVE IN A SLEEPING ROOM.

2.      THE  STRUCTURAL  INTEGRITY  OF THE  MOBILE  HOME 

FLOOR, WALLS  AND  CEILING/ROOF  MUST  BE  MAIN-

TAINED  (I.E.,  DO  NOT  CUT THROUGH  FLOOR  JOISTS, 

WALL STUDS, CEILING TRUSSES, ETC.).

3.      An  outside  air  inlet  must  be  provided  for  the  combustion 

air and be unrestricted while the stove is in use to prevent 

room  air  starvation  which  causes  smoke  spillage.   Smoke 

spillage  can  also  set  off  smoke  alarms. Use  Outside  Air 

Kit (Part 811-0872).

4.      The combustion air duct system must be made of metal.  It 

must permit zero clearance to combustible construction and 

prevent material from dropping into the inlet or into the area 

beneath the dwelling and contain a rodent screen.

5.      The stove must be secured to the mobile home by bolting it 

to the floor (using lag bolts).

6.      The stove must be grounded with #8 solid copper grounding 

wire  or  equivalent,  terminated  at  each  end  with  an  NEC 

approved grounding device.

7.      Refer to Clearances to Combustibles Section on page 4 for 

listings to combustibles and appropriate chimney systems.

8.      Seal  all  wall  and  floor  inlets  to  prevent  air  or  moisture 

penetration.  Check periodically to ensure the inlet is free of 

obstruction (e.g., snow, ice).

9.      Installation should be in accordance with the Manufactured 

Home and Safety Standard (HUD), CFR 3280, Part 24.

THERMOSTAT INSTALLATION

1.      A  24  volt  AC  thermostat  is  required  to  operate  this  pellet 

stove and is included.  It is equipped with an adjustable heat 

anticipator.  The current rating is .05 amps.  The anticipator 

needs to be adjusted to the lowest setting available.

MOBILE HOME INSTALLATION

2.      When mounting a thermostat on a wall, be sure to follow your 

thermostat installation instructions carefully.

         NOTE:   Be  sure  the  thermostat  is  mounted  level  for 

accurate readings.  The thermostat should be mounted 

on  an  inside  wall  and  not  in  direct  line  with  the  stove 

convection air.

         NOTE:   If  the  thermostat  is  located  too  close  to  the 

stove,  you  may  need  to  set  the  temperature  setting 

slightly  higher  to  maintain  the  desired  temperature  in 

your home.

3.      There is a four screw terminal block located on the back of 

the stove beside the power cord inlet.   The center two screws 

are for the thermostat wires.  

1. 

 

FUEL SIZE AND MATERIAL

Wood Pellets

Fuel  pellets  are  made  from  sawdust  or  wood  by-products.  

If  the  source  material  is  hardwood,  they  will  have  a  higher 

mineral content, creating a heavier ash.  Minerals and other 

noncombustible materials, such as sand, will turn into glass 

when heated to the extreme temperatures our firepot reaches.  

This is what forms clinkers in the bottom of the firepot.  Trees 

from different areas will vary in mineral content.  That is why 

some  fuels  produce  more  clinkers  than  others.   Pellets  are 

manufactured  in  either  1/4” (6mm)  or  5/16” (8mm)  diameter 

and  many  varying  lengths.   Pellet  lengths  may  even  vary 

by  lot  from  the  same  manufacturer  which  is  why  the  feed 

rate may need to be adjusted occasionally.  Always burn dry 

pellets.   Burning  pellets  with  high  moisture  content  takes 

heat  from  the  pellets  and  tends  to  cool  the  stove,  robbing 

heat from your home.

We recommend that you buy fuel in multi-ton lots whenever 

possible.  Buying large quantities of fuel at once will greatly 

reduce  the  number  of  times  the  feed  adjustments  will  need 

to  be  made.   However,  we  do  recommend  trying  various 

brands  before  purchasing  multi-ton  lots  to  ensure  customer 

satisfaction.

 

Shelled Field Corn

Extensive factory and field testing has demonstrated shelled 

field  corn  to  be  an  efficient  and  very  economical  fuel.   We 

recommend the use of a 50-50 blend of corn and wood pellets. 

The only change in operation is that the feed rate may require 

a slight adjustment.  The BTU output of the appliance varies 

slightly compared to pellets, depending on the quality of the 

corn used.  In cases where it is acceptable for the stove to run 

full time, 100% corn will work after the fire has been started 

using wood pellets.

2.  BEFORE YOUR FIRST FIRE

     

a.  First, make sure your stove has been properly installed 

and  that  all  safety  requirements  have  been  met.   Pay 

particular  attention  to  the  fire  protection,  venting  and 

thermostat installation instructions.

      b. Now open the front door of the stove and remove all of 

the  accessories  that  were  placed  there  for  shipment.  

Remove any labels that may be affixed to the glass.

      c. Check the position of the Thermocouple and make sure 

that it protrudes approximately 1” (25mm) into the firepot.  

It  may  be  necessary  to  slide  the Thermocouple  and 

Thermocouple Cover (ceramic protection tube) into their 

proper  positions.   Now  close  the  front  door.  

NOTE:  

Thermocouple  Cover  tip  must  be  touching  the  tip 

of the Thermocouple.

OPERATING INSTRUCTIONS

Summary of Contents for QUADRA-FIRE

Page 1: ...OVERFIRING VOIDS WARRANTY 5 DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM DO NOT INSTALL A FLUE DAMPER IN THE EXHAUSE VE...

Page 2: ...inserts and fireplaces And yet we are old fashioned when it comes to craftsmanship Each unit is meticulously fabricated and gold surfaces are hand finished for lasting beauty and enjoyment Our pledge...

Page 3: ...Chimney and Exhaust Connections 5 Venting Termination Requirements 5 Vent Graph and Table 5 Venting Systems A Alcove 6 B Through the wall 6 C Vertical 7 D Through the wall and vertical 7 E Masonry 7 F...

Page 4: ...and to the sides front and back of unit as shown in Floor Protection Diagram Measure front distance I from the surface of the glass door Exceptions US INSTALLATIONS Recommend a non combustible floor...

Page 5: ...shielding or guards may be required 3 Termination must exhaust above air inlet elevation It is recommended that at least 60 1524mm of vertical pipe be installed when appliance is vented directly thro...

Page 6: ...5 Degree VENTING SYSTEMS Straight Out A ALCOVE The Quadra Fire Castile is approved for minimum alcove height of 43 1092mm a maximum alcove depth of 36 914mm and a minimum alcove side wall of 6 152mm A...

Page 7: ...Cap Flashing 2 51mm minimum 6 152mm minimum VENTING SYSTEMS CONT C VERTICAL D THROUGH THE WALL VERTICAL E MASONRY F ALTERNATE MASONRY Non combustible Hearth Pad Airtight Cleanout Door Cleanout cover S...

Page 8: ...nt Adapter remove clean out cover NOTES 1 The Feed Adjustment Rod is factory set and should be adequate for most fuels However if the flame height is too high or too low follow the instructions below...

Page 9: ...ZE AND MATERIAL Wood Pellets Fuel pellets are made from sawdust or wood by products If the source material is hardwood they will have a higher mineral content creating a heavier ash Minerals and other...

Page 10: ...es in that when the thermostat calls for heat your stove will automatically light and deliver heat in the most efficient and economical way When the room is up to temperature and the thermostat is sat...

Page 11: ...ppermost portion of the Heat Exchanger Tubes This area is only accessible when the baffle is removed from the stove Reinstall panels and baffle and latch when finished cleaning NOTE Unplug the stove b...

Page 12: ...this removed the blower and housing may now be removed There are four screws that attach the blower housing Two on each side Loosen all four screws but do not remove them Now lift the blower housing...

Page 13: ...s to indicate that the stove has reached operating temperature If the red light does not come on in the first nine minutes of start up the stove will shut 1 POWER SUPPLY a Check the wall receptacle fo...

Page 14: ...surges can also trip this Snap Disc To reset unplug the stove from outlet and push in the Red Reset Button in the center of the Snap Disc then plug the stove back in and try to relight it 13 BLOWER 1...

Page 15: ...sure that the floor of the firepot is closing completely 18 DOOR GASKET ROPE a To inspect the door gasket rope open the door and see that the door rope extends approximately 1 8 3mm to 3 16 9 5mm fro...

Page 16: ...ews 5 Measure distance from floor to air vent opening in stove and mark location on wall Use saw to cut opening in wall Cut a 2 1 2 to 3 64mm to 76mm opening on inside wall and a 3 to 3 1 2 76mm to 89...

Page 17: ...he top baffle and the inside of the firebox cen tered from side to side The latch pivots up and down 2 Push the latch up with your finger while sliding the top baffle forward and down See Figure 17A 3...

Page 18: ...he Thermocouple and the Thermocouple Cover should extend approximately 1 25mm into the firepot for accurate temperature reading 3 Push the Reset Button When the Thermocouple reaches 200 F 93 C the TRO...

Page 19: ...jumper wire in order to create a manual bypass to determine if the stove or the thermostat is faulty NOTE Unplug the stove while hooking up the jumper wire Plug the stove back in and the unit should...

Page 20: ...AUGER MOTOR BLUE COMB BLOWER WHITE NEUTRAL IN NEUTRAL AUGER NEUTRAL CONV NEUTRAL COMB NEUTRAL IGN HT M RED WHT SNAP DISC 1 M IGNITER HT M BURN RATE LIGHT P B FUSE AUG CAP ORANGE BLUE GRAY BLACK YELLOW...

Page 21: ...ot scraper paint fasteners power cord wire harness thermostat igniter owner s manual video and warranty card 812 4940 Control Box 812 4890 Door Assembly with Glass 812 4421 Feed Motor 812 4430 Firepot...

Page 22: ...llet Stove R 3 4 5 6 2 1 7 8 9 10 11 12 1 Control Box 2 Convection Blower 3 Exhaust Blower 4 Feed Motor 5 Firepot 6 Glass Door Assembly EXPLODED VIEW 7 Igniter 8 Junction Box 9 Snap Disc 1 10 Snap Dis...

Page 23: ...essories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be covered The replacement of consumer replaceable items and installation of...

Page 24: ...March 19 2003 250 6422 24 PLEASE RETURN THESE INSTRUCTIONS TO THE HOME OWNER WHEN INSTALLATION IS COMPLETE ATTENTION INSTALLER R...

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