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March 19, 2003                                                                       12                       

 

 

 

    250-6422

                                                                                           

Castile Pellet Stove

R

CLEANING AND MAINTENANCE (cont.)

5.  VENTING SYSTEM

The venting system should be inspected and cleaned 

at  least  once  a  year  or  more  often  depending  upon 

the  quality  of  your  fuel.   If  you  are  experiencing 

nuisance  shutdowns,  check  for  a  clogged  exhaust 

system.  If the exhaust is restricted, the Vacuum Safety 

Switch will shut the Feed Motor off (the red light will 

remain on).

6.  DOOR LATCH ADJUSTMENT

This  door  latch  is  non-adjustable  but  the  gasketing 

between  the  glass  and  firebox  should  be  inspected 

periodically to make sure there is a good seal.

7.  BLOWERS

      a.  There  are  two  blowers  in  this  stove,  an  Exhaust 

Blower that vacates the exhaust out of the firebox, 

and  a  Convection  Blower  that  delivers  heat  into 

the  room.   THESE  BLOWERS  REQUIRE  NO 

LUBRICATION.

      b.  The Exhaust Blower is located on the right side of 

the stove.  To inspect it, remove the right side outer 

skin.  To do this, locate the two mounting screws. 

The top one is right next to the Heat Output Control 

Switch and six inches below it is the second screw. 

Loosen  only,  do  not  remove. The  panel  will  slide 

up and away.

NOTE:   The  impeller  on  the  motor  can  be 

cleaned and inspected when performing Heat 

Exchanger maintenance and cleaning.

      c.  The  Convection  Blower  is  located  at  the  bottom 

rear  of  the  stove. It  is  housed  inside  the  screen 

box. To remove this blower for cleaning, there are 

two  screws  facing  forward  in  the  center  of  the 

blower chamber at the very back of the stove.  If 

an  Outside  Air  Kit  is  installed  on  the  appliance, 

these  screws  attach  the  intake  air  channel  piece 

of  the  Outside  Air  Kit  to  the  stove.   Remove  the 

two screws and pull backwards on the channel.  It 

will  slide  down  and  away  from  the  stove.   (Refer 

to Outside Air Kit Installation, page 16).  With this 

removed,  the  blower  and  housing  may  now  be 

removed. There  are  four  screws  that  attach  the 

blower  housing.   Two  on  each  side.   Loosen  all 

four screws, but do not remove them. Now lift the 
blower housing

 

slightly and slide back. Now unplug 

the connector.  The blower has two impellers, one 

on each side of the motor.  They should be cleaned 

at  least  once  each  year.   Finally  reconnect  the 
connector and reinstall the blower

.

8.  DOOR GLASS CLEANING AND REPLACEMENT

Be  sure  the  stove  is  cold  before  cleaning  the  glass.  

To  clean  the  glass  use  a  damp  paper  towel  or  any 

nonabrasive  glass  cleaner.   Then  use  a  dry  towel  to 

wipe off any streaks that may remain.

This glass is 5mm thick high-temperature heat-resistant 

ceramic  glass.  

DO  NOT  REPLACE  IT WITH  ANY 

OTHER MATERIAL. 

 

CAUTION:  Never slam the door or strike the glass in 

any way as this may cause breakage. 

 

The stove will 

not operate with broken or missing glass.  

9.  READING THE FIRE AND FUEL ADJUSTMENT  

PROCEDURES

A  properly  adjusted  fire  with  the  Heat  Output  Control 

Switch  set  on  high  has  a  short  active  flame  pattern 

that extends out of the firepot approximately 4 inches 

(102mm).  If the fire has tall flames with black tails and 

seems  somewhat  lazy,  the  feed  rate  will  need  to  be 

reduced.  This is done by sliding the Fuel Adjustment 

Rod  down,  which  will  reduce  the  feed.   If  the  fire  is 

not 4 inches (102mm), slide the Fuel Adjustment Rod 

up  to  increase  the  feed.   Allow  five  minutes  for  feed 

adjustment to take effect.

10. 

 

SOOT AND FLY ASH - FORMATION AND 

       NEED FOR REMOVAL

The products of combustion will contain small particles 

of fly ash.  The fly ash will collect in the exhaust venting 

system and restrict the flow of the flue gases.  Incomplete 

combustion, such as occurs during start-up, shutdown 

or  incorrect  operation  of  the  room  heater  will  lead  to 

some  soot  formation. This  will  collect  in  the  exhaust 

venting  system.   The  exhaust  venting  system  should 

be  inspected  at  least  once  every  year  to  determine  if 

cleaning is necessary.

Summary of Contents for QUADRA-FIRE

Page 1: ...OVERFIRING VOIDS WARRANTY 5 DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM DO NOT INSTALL A FLUE DAMPER IN THE EXHAUSE VE...

Page 2: ...inserts and fireplaces And yet we are old fashioned when it comes to craftsmanship Each unit is meticulously fabricated and gold surfaces are hand finished for lasting beauty and enjoyment Our pledge...

Page 3: ...Chimney and Exhaust Connections 5 Venting Termination Requirements 5 Vent Graph and Table 5 Venting Systems A Alcove 6 B Through the wall 6 C Vertical 7 D Through the wall and vertical 7 E Masonry 7 F...

Page 4: ...and to the sides front and back of unit as shown in Floor Protection Diagram Measure front distance I from the surface of the glass door Exceptions US INSTALLATIONS Recommend a non combustible floor...

Page 5: ...shielding or guards may be required 3 Termination must exhaust above air inlet elevation It is recommended that at least 60 1524mm of vertical pipe be installed when appliance is vented directly thro...

Page 6: ...5 Degree VENTING SYSTEMS Straight Out A ALCOVE The Quadra Fire Castile is approved for minimum alcove height of 43 1092mm a maximum alcove depth of 36 914mm and a minimum alcove side wall of 6 152mm A...

Page 7: ...Cap Flashing 2 51mm minimum 6 152mm minimum VENTING SYSTEMS CONT C VERTICAL D THROUGH THE WALL VERTICAL E MASONRY F ALTERNATE MASONRY Non combustible Hearth Pad Airtight Cleanout Door Cleanout cover S...

Page 8: ...nt Adapter remove clean out cover NOTES 1 The Feed Adjustment Rod is factory set and should be adequate for most fuels However if the flame height is too high or too low follow the instructions below...

Page 9: ...ZE AND MATERIAL Wood Pellets Fuel pellets are made from sawdust or wood by products If the source material is hardwood they will have a higher mineral content creating a heavier ash Minerals and other...

Page 10: ...es in that when the thermostat calls for heat your stove will automatically light and deliver heat in the most efficient and economical way When the room is up to temperature and the thermostat is sat...

Page 11: ...ppermost portion of the Heat Exchanger Tubes This area is only accessible when the baffle is removed from the stove Reinstall panels and baffle and latch when finished cleaning NOTE Unplug the stove b...

Page 12: ...this removed the blower and housing may now be removed There are four screws that attach the blower housing Two on each side Loosen all four screws but do not remove them Now lift the blower housing...

Page 13: ...s to indicate that the stove has reached operating temperature If the red light does not come on in the first nine minutes of start up the stove will shut 1 POWER SUPPLY a Check the wall receptacle fo...

Page 14: ...surges can also trip this Snap Disc To reset unplug the stove from outlet and push in the Red Reset Button in the center of the Snap Disc then plug the stove back in and try to relight it 13 BLOWER 1...

Page 15: ...sure that the floor of the firepot is closing completely 18 DOOR GASKET ROPE a To inspect the door gasket rope open the door and see that the door rope extends approximately 1 8 3mm to 3 16 9 5mm fro...

Page 16: ...ews 5 Measure distance from floor to air vent opening in stove and mark location on wall Use saw to cut opening in wall Cut a 2 1 2 to 3 64mm to 76mm opening on inside wall and a 3 to 3 1 2 76mm to 89...

Page 17: ...he top baffle and the inside of the firebox cen tered from side to side The latch pivots up and down 2 Push the latch up with your finger while sliding the top baffle forward and down See Figure 17A 3...

Page 18: ...he Thermocouple and the Thermocouple Cover should extend approximately 1 25mm into the firepot for accurate temperature reading 3 Push the Reset Button When the Thermocouple reaches 200 F 93 C the TRO...

Page 19: ...jumper wire in order to create a manual bypass to determine if the stove or the thermostat is faulty NOTE Unplug the stove while hooking up the jumper wire Plug the stove back in and the unit should...

Page 20: ...AUGER MOTOR BLUE COMB BLOWER WHITE NEUTRAL IN NEUTRAL AUGER NEUTRAL CONV NEUTRAL COMB NEUTRAL IGN HT M RED WHT SNAP DISC 1 M IGNITER HT M BURN RATE LIGHT P B FUSE AUG CAP ORANGE BLUE GRAY BLACK YELLOW...

Page 21: ...ot scraper paint fasteners power cord wire harness thermostat igniter owner s manual video and warranty card 812 4940 Control Box 812 4890 Door Assembly with Glass 812 4421 Feed Motor 812 4430 Firepot...

Page 22: ...llet Stove R 3 4 5 6 2 1 7 8 9 10 11 12 1 Control Box 2 Convection Blower 3 Exhaust Blower 4 Feed Motor 5 Firepot 6 Glass Door Assembly EXPLODED VIEW 7 Igniter 8 Junction Box 9 Snap Disc 1 10 Snap Dis...

Page 23: ...essories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be covered The replacement of consumer replaceable items and installation of...

Page 24: ...March 19 2003 250 6422 24 PLEASE RETURN THESE INSTRUCTIONS TO THE HOME OWNER WHEN INSTALLATION IS COMPLETE ATTENTION INSTALLER R...

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