Hearth & Home ECHELON-C Series Installation Manual Download Page 68

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Majestic • ECHEL36IN-C/STIN-C, ECHEL48IN-C/STIN-C, ECHEL60IN-C, ECHEL72IN-C Installation Manual • 2608-980 Rev. D • 9/19

F. Install Media (Included)

A media kit is included for use with the ECHELON mod

els. Install glass media as instructed. Use the chart

below to determine the amount of media to use for the

model size being installed. Three additional color options

are available for use with Echelon.

Cleaning the Media

During shipment of the media, dust and debris can

accumulate. It is recommended that the media be rinsed

thoroughly with water to remove dust and small particles.

An easy method to clean the media is to place the media

into a pail and rinse thoroughly. Spread the media out

over paper towels and allow the media to dry before

installing them into the fireplace.

WARNING! Choking Hazard!

Keep media out of reach

of children.

MODEL

MEDIA-MAX. #

OF BAGS

ECHEL36IN-C/ECHEL36STIN-C

ECHEL48IN-C/ECHEL48STIN-C

ECHEL60IN-C

ECHEL72IN-C

NOTICE: DO NOT EXCEED MAXIMUM AMOUNT OF

MEDIA.

Place media as instructed. Flame performance

could be impacted. Sooting could occur.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated

inside the firebox or underneath in the control cavity.

E. Install Log Set or Stones (Optional)

An optional log set and/or stones kit is available for use

with the ECHELON models. Install the accessories per

instructions included with kit.

D. Install Glass Refractory (Optional)

An optional glass refractory kit is available for use with the

ECHELON models. Install the kit per instructions included.

WARNING! Risk of Fire!

Remove all debris and objects

from firebox top and appliance top before operating the

appliance.

Inspect for and remove all debris that may have

accumulated or objects that may have been placed on

the firebox top and appliance top during the installation

process. All debris and objects must be removed prior to

operation of the appliance. Firebox top and appliance top

are shown in Figure 11.4.

Figure 11.4

APPLIANCE TOP

FIREBOX TOP

Optional Passive Heat Kit Installations Only:

Summary of Contents for ECHELON-C Series

Page 1: ...rvice agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Models This appliance may be installed as an OEM installation in manufactured home USA only or mobile home and must be installed in accordance with the manufacturer s instructions and the Manufactured Home Construction and Safety Standa...

Page 2: ...t Information A Approved Pipe 21 B Vent Termination Minimum Clearances 21 C Vent Terminal Clearances 22 D Use of Elbows 23 E Vent Diagrams 24 5 Vent Clearances and Vent Framing A Vent Clearances to Combustibles 33 B Wall Penetration Framing Firestops 34 C Ceiling Firestop Floor Penetration Framing 35 D Install Attic Insulation Shield 35 6 Appliance Preparation A Top Standoff Preparation 36 B Prepa...

Page 3: ..._____________ Was a conversion performed ___________________________ Leak check performed and inlet pressure verified ___________________________ Verified proper air shutter setting for installation type ___________________________ Finishing Section 10 Pg 55 66 Combustible materials not installed in non combustible areas ___________________________ Verified all clearances meet installation manual ...

Page 4: ...educe input rate 4 for each 1000 feet above 2000 feet In CANADA Input ratings are certified without a reduction of input rate for elevations up to 4500 feet 1370 m above sea level Please consult provincial and or local authorities having jurisdiction for installations at elevations above 4500 feet 1370 m Check with your local gas utility to determine proper orifice size C BTU Specifications MODEL ...

Page 5: ... proofed or not or plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C22 1 A 110 120 VAC circuit for this product must be pro tected with ground fau...

Page 6: ...e horizontally vented gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detecto...

Page 7: ... installation inspection and permits Before installing determine the following Where the appliance is to be installed The vent system configuration to be used If Passive Heat will be installed consider location of discharge opening in relation to venting and other construction materials Gas supply piping requirements Provisions for optional heat management system s Electrical wiring requirements F...

Page 8: ...EPLACE OPENING FACTORY SUPPLIED NON COMBUSTIBLE BOARD SHOWN INSTALLED Figure 2 3 Good Faith Wall Surface Temperatures Above Appliance with Passive Heat Kit Installed Figure 2 1 Good Faith Wall Surface Temperatures Above Appliance ECHEL36IN C ECHEL36STIN C ECHEL48IN C ECHEL48STIN C MEASUREMENTS FROM TOP EDGE OF THE OPENING 6 in 18 in 24 in 30 in 36 in 48 in 42 in 12 in 144 F APPLIANCE FRONT 120 F 1...

Page 9: ... control system and or gas control which has been under water Carefully remove the appliance and components from the packaging The vent system components and decorative barrier fronts may be shipped in separate packages If packaged separately the media refractory and or optional log kits must be installed Report to your dealer any parts damaged in shipment particularly the condition of the glass T...

Page 10: ...5 8 397 D 42 1 2 1080 42 1 2 1080 E 4 102 4 102 F 8 9 16 218 8 9 16 218 G 63 1600 63 1600 H 8 9 16 218 8 9 16 218 I 1 25 1 25 J 46 3 16 1173 58 1473 K 17 1 8 435 17 1 8 435 Location ECHEL36IN C ECHEL48IN C Inches Millimeters Inches Millimeters L 8 203 8 203 M 18 5 8 473 18 5 8 473 N 41 3 4 1061 41 3 4 1061 O 2 3 8 60 2 3 8 60 P 8 9 16 218 8 9 16 218 Q 24 1 2 622 24 1 2 622 R 7 1 4 184 7 1 4 184 S ...

Page 11: ...7 1 8 435 Location ECHEL60IN C ECHEL72IN C Inches Millimeters Inches Millimeters L 8 203 8 203 M 18 5 8 473 18 5 8 473 N 47 3 4 1213 47 3 4 1213 O 2 3 8 60 2 3 8 60 P 8 9 16 218 8 9 16 218 Q 24 1 2 622 24 1 2 622 R 7 1 4 184 N A N A S 8 7 8 225 8 7 8 225 T 2 3 4 70 2 3 4 70 U 23 3 4 603 23 3 4 603 V 36 1 2 927 36 1 2 927 Figure 3 2 Appliance Dimensions ECHEL60IN C ECHEL72IN C o CENTERED ON APPLIAN...

Page 12: ... 16 218 I 1 2 13 1 2 13 J 46 3 16 1173 58 1473 K 17 1 8 435 17 1 8 435 Location ECHEL36STIN C ECHEL48STIN C Inches Millimeters Inches Millimeters L 8 203 8 203 M 18 1 8 460 18 1 8 460 N 41 3 4 1061 41 3 4 1061 O 2 3 8 60 2 3 8 60 P 8 9 16 218 8 9 16 218 Q 24 1 2 622 24 1 2 622 R 7 1 4 184 7 1 4 184 S 8 7 8 225 8 7 8 225 T 2 3 4 70 2 3 4 70 U 23 3 4 603 23 3 4 603 V 36 1 2 927 36 1 2 927 o CENTERED...

Page 13: ... 4 1250 61 1 4 1556 B 13 1 8 333 13 1 8 333 13 1 8 333 C 47 1194 59 1498 71 1803 D 4 15 16 126 4 15 16 126 4 15 16 126 E 10 1 16 256 10 1 16 256 10 1 16 256 F 23 3 8 594 23 3 8 594 23 3 8 594 G 28 5 16 719 28 5 16 719 28 5 16 719 Note See Section 10 for hearth mantel and finishing requirements The PFF decorative front has an installed depth of 3 4 in 19 mm measured from the front of the non combus...

Page 14: ...hes Millimeters Inches Millimeters Inches Millimeters Inches Millimeters A 39 991 51 1295 63 1600 75 1905 B 16 3 4 425 16 3 4 425 16 3 4 425 16 3 4 425 C 13 1 8 333 13 1 8 333 13 1 8 333 13 1 8 333 D 37 3 16 945 49 3 16 1249 61 3 16 1554 73 3 16 1859 E 40 5 16 1024 52 5 16 1329 64 5 16 1634 76 5 16 1938 F 24 610 24 610 24 610 24 610 G 5 8 16 5 8 16 5 8 16 5 8 16 H 25 635 25 635 25 635 25 635 H F C...

Page 15: ...ale Actual installation may vary due to individual design preference Figure 3 6 Appliance Locations ECHELON C Single Sided Models Model A B C D E F G H ECHEL36IN C Inches 62 1 2 48 1 4 88 1 8 See Section 10 Figure 10 17 and 10 18 24 1 2 18 3 4 1 50 Millimeters 1588 1226 2238 622 476 25 1270 ECHEL48IN C Inches 70 3 4 60 1 4 100 3 8 28 1 2 18 3 4 1 62 Millimeters 1797 1530 2550 724 476 25 1575 ECHEL...

Page 16: ...ppliance Locations ECHELON C See Through Models NOTICE This See Through appliance is NOT designed or approved for an indoor outdoor application MODEL A B C D E ECHEL36STIN C Inches 48 1 4 17 1 8 48 1 2 1 Millimeters 1226 435 1219 13 25 ECHEL48STIN C Inches 60 1 4 17 1 8 48 1 2 1 Millimeters 1530 435 1219 13 25 C C B A D D E E ...

Page 17: ...26 787 0 0 25 25 1219 1410 MINIMUM FRAMING DIMENSIONS ECHEL60IN C A B C D E F G H I J K Rough Opening Vent Pipe Rough Opening Height Rough Opening Depth Rough Opening Width Clearance to Ceiling Combustible Floor Combustible Flooring Behind Appliance Sides of Appliance Front of Appliance Clearance to Ceiling Inches 10 48 18 1 4 72 1 4 31 0 0 1 1 48 55 1 2 Millimeters 254 1219 464 1835 787 0 0 25 25...

Page 18: ...2 1226 787 0 0 25 1219 1410 ECHEL48STIN C in 10 42 17 60 1 4 31 0 0 1 48 55 1 2 mm 254 1067 432 1530 787 0 0 25 1219 1410 C A B D HEADER DEPTH HEADER DEPTH APPLIANCE MAY BE INSTALLED OFF OF FLOOR Adjust framing dimensions for interior sheathing such as sheetrock Header depth not to exceed 3 1 2 inches If appliance is installed off of floor maintain required clearances to combustibles Construct pla...

Page 19: ...ffed with unfaced insulation If the appliance is being installed on a cement surface a layer of plywood may be placed underneath to prevent conducting cold up into the room Minimum height requirements for an exterior chase on a top vented appliance are shown in Figure 3 10 Reference Figure 4 4 for additional clearances NOTICE Install appliance on hard metal or wood surfaces extending full width an...

Page 20: ...ss should also be considered when determining installation dimensions D Floor Protection NOTICE Install appliance on hard metal or wood surfaces extending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clearances to appliance and vent pipe Insulation and other materials must be secur...

Page 21: ...er appliance This appliance is only approved for use with Hearth Home Technologies DVP venting systems Refer to Sec tion 12 A for vent component information and dimensions DO NOT mix pipe fittings or joining methods from differ ent manufacturers The pipe is tested to be run inside an enclosed wall There is no requirement for inspection openings at each joint within the wall Wood or Fuel Oil Termin...

Page 22: ...r supply inlet to building or the combustion air inlet to any other appliance termination mechanical or non mechanical 9 in 229 mm min 12 in 305 mm min I Clearance to a mechanical powered air supply inlet All mechanical air intakes within 10 feet of a horizontal termination cap must be a minimum of 3 feet below termination 3 ft 914 mm 6 ft 1 8 m J On public property clearance above paved sidewalk ...

Page 23: ...ength of straight pipe is allowed between two 45º elbows See Figure 4 5 Figure 4 6 shows the vertical and horizontal offsets for DVP elbows Figure 4 5 HORIZONTAL VERTICAL RUN RISE E F F E C T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36 36 914 25 1 2 648 D...

Page 24: ...UNTING SURFACE Figure 4 8 Measure to Outside Mounting Surface Figure 4 9 Measure to Top of Last Section of Pipe General Rules SUBTRACT 3 ft from the total H measurement for each 90º elbow installed horizontally SUBTRACT 1 1 2 ft from the total H measurement for each 45º elbow installed horizontally A maximum of three 90º elbows or six 45º elbows may be used in any vent configuration Some elbows ma...

Page 25: ...EL48IN C STIN C ECHEL60IN C ECHEL72IN C Installation Manual 2608 980 Rev D 9 19 Figure 4 10 Measure Horizontal and Vertical Termination Clearance to Trapezoid Portion of Cap OVERHANG C E WALL C and E dimensions are defined in Figure 4 4 ...

Page 26: ...3 m V1 H1 63 ft 19 2 m Maximum H1 24 ft 7 3 m Maximum WARNING Risk of Fire DO NOT attach elbow directly to the appliance The ECHEL36IN C ECHEL36STIN C ECHEL48IN C ECHEL48STIN C and ECHEL60IN C require a minimum of 18 inches of vertical venting before attaching any elbow to the appliance The ECHEL72IN C requires a minimum of 30 inches of vertical venting before attaching any elbow to the appliance ...

Page 27: ... m 9 ft 2 7 m 5 ft 1 5 m 12 ft 3 7 m 6 ft 1 8 m 15 ft 4 6 m 7 ft 2 1 m 18 ft 5 5 m 8 ft 2 4 m 21 ft 6 4 m 9 ft 2 7 m 24 ft 7 3 m V1 H1 H2 63 ft 19 2 m Maximum H1 H2 24 ft 7 3 m Maximum ECHEL72IN C V1 Minimum H1 H2 Maximum 2 1 2 ft 762 mm 1 1 2 ft 457 mm 3 1 2 ft 1 1 m 6 ft 1 8 m 4 1 2 ft 1 4 m 9 ft 2 7 m 6 ft 1 8 m 12 ft 3 7 m 7 ft 2 1 m 15 ft 4 6 m 8 ft 2 4 m 18 ft 5 5 m 9 ft 2 7 m 21 ft 6 4 m 10...

Page 28: ... m 8 ft 2 4 m 21 ft 6 4 m 9 ft 2 7 m 24 ft 7 3 m V1 V2 H1 H2 63 ft 19 2 m Maximum H1 H2 24 ft 7 3 m Maximum Note Use DVP Series components only ECHEL72IN C V1 V2 Minimum H1 H2 Maximum 2 1 2 ft 762 mm 1 1 2 ft 457 mm 3 1 2 ft 1 1 m 6 ft 1 8 m 4 1 2 ft 1 4 m 9 ft 2 7 m 6 ft 1 8 m 12 ft 3 7 m 7 ft 2 1 m 15 ft 4 6 m 8 ft 2 4 m 18 ft 5 5 m 9 ft 2 7 m 21 ft 6 4 m 10 ft 3 0 m 24 ft 7 3 m V1 V2 H1 H2 63 f...

Page 29: ...l 2608 980 Rev D 9 19 Figure 4 14 Vertical Vent Maximum Note If installing a vertical vent termination off the top of the appliance the optional exhaust restrictor may be needed V 2 1 2 ft Min 762 mm 50 ft Max 15 2 m Top Vent Vertical Termination No Elbows Note Use DVP Series components only V ...

Page 30: ...es in the inner firebox chamber Use two 1 2 inch self piercing screws to secure vent restrictor to firebox heat shield 4 In some applications such as those where the fire place is elevated off the floor the exhaust restrictor may be painted but painting is not required EXHAUST RESTRICTOR PILOT HOLES Figure 4 16 Break the Exhaust Restrictor 1 2 3 4 5 SETTING 1 2 3 4 5 BREAK HERE Exhaust restrictor ...

Page 31: ... 23 ft 7 1 m Maximum ECHEL72IN C V1 V2 Minimum H Maximum 2 1 2 ft 762 mm 4 ft 1 2 m 3 1 2 ft 1 1 m 9 ft 2 7 m 4 1 2 ft 1 4 m 12 ft 3 6 m 6 ft 1 8 m 15 ft 4 5 m V1 H1 V2 63 ft 19 2 m Maximum HTotal 23 ft 7 1 m Maximum Note Use DVP Series components only H1 V2 V1 WARNING Risk of Fire DO NOT attach elbow directly to the appliance The ECHEL36IN C ECHEL36STIN C ECHEL48IN C ECHEL48STIN C and ECHEL60IN C...

Page 32: ...t 19 2 m Maximum H1 H2 23 ft 7 1 m Maximum ECHEL72IN C V1 V2 Minimum H1 H2 Maximum 2 1 2 ft 762 mm 4 ft 1 2 m 4 ft 1 2 m 9 ft 2 7 m 5 ft 1 5 m 12 ft 3 7 m 6 ft 1 8 m 15 ft 4 6 m V1 V2 H1 H2 63 ft 19 2 m Maximum H1 H2 23 ft 7 1 m Maximum INSTALLED HORIZONTALLY H1 H2 V2 v1 V1 WARNING Risk of Fire DO NOT attach elbow directly to the appliance The ECHEL36IN C ECHEL36STIN C ECHEL48IN C ECHEL48STIN C an...

Page 33: ...ing and fire 5 Vent Clearances and Vent Framing Figure 5 1 Horizontal Venting Clearances To Combustible Materials Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm DVP heat shield designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in a DVP HSM B...

Page 34: ...7 F for information for regarding the instal lation of a horizontal termination cap Non Combustible Wall Penetration If the hole being penetrated is surrounded by non com bustible materials such as concrete a hole with diameter one inch greater than the pipe is acceptable Whenever a non combustible wall is penetrated the wall shield firestop is only required on one side and no heat shield is neces...

Page 35: ...t C Ceiling Firestop Floor Penetra tion Framing WARNING Risk of Fire DO NOT pack insu lation around the vent Maintain clearances to vent to prevent overheating A ceiling firestop MUST be used between floors and attics DVP pipe only Frame an opening 10 in by 10 in 254 mm by 254 mm whenever the vent penetrates a ceiling floor see Figure 5 3 Frame the area with the same sized lumber as used in ceilin...

Page 36: ...square fiberglass gasket over the initial vent section 5 Place the fiberglass rope ring over the gasket Ensure both the gasket and the rope ring are seated on the top of the appliance See Figure 6 2 and Figure 6 3 Figure 6 2 Location of Fiberglass Rope Ring Figure 6 3 Fiberglass Rope Ring Installed GASKET ROPE RING A Top Standoff Preparation 1 Rotate the four 4 top standoffs up into vertical posit...

Page 37: ...r fan housing assembly Reference the appropriate instructions included with the heat management system kit for the remaining installation steps WARNING Risk of Fire DO NOT block passive heat registers Overheating of appliance and combustible materials will occur WARNING Risk of Fire DO NOT remove heat management seal plate unless a heat management System will be connected at that location Overheat...

Page 38: ...g or loose insulation Insulation backing or plastic Framing and other combustible materials WARNING DO NOT remove standoffs or notch the framing around the appliance standoffs Failure to maintain air space clearance could cause overheating and fire Block openings into the chase to prevent entry of blown in insulation Make sure insulation and other materials are secured Setting the Fireplace into t...

Page 39: ...e substituted without authorization by Hearth Home Technologies Remove protective cardboard sleeve from non combustible facing pieces which are included with the appliance Install non combustible facing material to the appliance using the 1 1 4 inch screws supplied in the manual bag assembly There may be extra screws included Attach top board to the framing members with regular sheetrock screws or...

Page 40: ...screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe All outer pipe joints must be sealed using one of the meth ods below including the slip section that connects directly to the horizontal termination cap Apply a bead of silicone sealant 300 ºF minimum con tinuous exposure rating inside the female outer pipe joint prior to joining sections See Figure 7 1 OR Ap...

Page 41: ...rature Silicone Sealant NOTICE When installing a vent system with an HRC termination cap all pipe system joints shall be sealed using a high temperature silicone sealant 300 ºF minimum continuous exposure rating Apply a bead of silicone sealant 300 ºF minimum continuous exposure rating inside the female outer pipe joint prior to joining sections Only outer pipes are sealed sealing the inner flue i...

Page 42: ...les in the slip section See Figure 7 6 120º Figure 7 7 Securing Vertical Pipe Sections C Secure the Vent Sections WARNING Risk of Fire Explosion or Asphyxiation Improper support could allow vent to sag and separate Use vent run supports and connect vent sections per in stallation instructions DO NOT allow vent to sag below connection point to appliance Vertical runs originating off the top of the ...

Page 43: ...al 2608 980 Rev D 9 19 D Disassemble Vent Sections Rotate either section see Figure 7 9 so the seams on both pipe sections are aligned as shown in Figure 7 10 Pull carefully to separate the pieces of pipe Figure 7 10 Align and Disassemble Vent Sections Figure 7 9 Rotate Seams for Disassembly ...

Page 44: ...uld permit entry of water Seal the gap between the roof flashing and the outside diameter of the pipe Seal the perimeter of the flashing where it contacts the roof surface See Figure 7 11 Seal the exposed pipe section seams that are located above the roof SEAL Figure 7 11 Assemble and Install Storm Collar CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety glasses dur...

Page 45: ...n cap shown in Figure 7 14 Heat shields must overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 14 If the wall thickness does not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used If the wall thickne...

Page 46: ...ge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 4 of this manual CAUTION Risk of Burns Local codes may require in stallation of a cap shield to prevent anything or anyone from touch...

Page 47: ...his is required for proper operation of the appliance IntelliFire ignition A 110 120 VAC circuit for this product must be protected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks Low voltage and 110 120 VAC voltage cannot be shared within the same wall box In some instances the...

Page 48: ... control tray panel 8 Reinstall component heat shield and insulation Figure 8 2 Junction Box Detail CAUTION Risk of Overheating Component heat shield MUST be installed before operating appliance Electrical components will be damaged Figure 8 1 Bottom Panel Location Accessories Requirements This appliance may be used with a wall switch wall mounted thermostat and or a remote control Use of a wall s...

Page 49: ...NOT remove com ponent insulation from top of component heat shield Electrical components will be damaged NOTICE Batteries should only be used as a power source in the event of an emergency power outage Batteries should not be used as a primary long term power source Batteries tend to corrode over time When using batteries as a power source the 6 volt transformer must be unplugged from the receptac...

Page 50: ...60 INCH MODELS LED LIGHT TRAY 72 INCH MODELS LED LIGHT TRAY 48 INCH MODELS IFT RC400 REMOTE CONTROL LED DIMMER ORANGE PILOT RED BLK 6V DC BATTERY PACK BLK RED LED POWER SUPPLY BROWN HOT NEUTRAL DETAIL A JUMPER WIRE BLUE WHITE BLACK RED BLACK TO JUNCTION BOX 110 120 VAC FLAME SENSE IGNITER 6 VAC TRANSFORMER JUNCTION BOX 110 120 VAC HOT NEUTRAL RF MODULE JUMPER WIRE SEE DETAIL A RESET SWITCH 2206 29...

Page 51: ...Risk of Explosion Incorrect pressure will damage valve Isolate gas supply piping BEFORE pressure testing gas line at test pressures above 1 2 psig Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1 2 psig WARNING Optimum appliance performance requires proper input pressures Gas line sizing requirements will be determined in ANSI Z223 1 Nationa...

Page 52: ...or media and refractory from the appli ance if already installed 7 Remove the media tray It is attached to the interior firebox bottom with ten screws See Figure 9 3 8 Remove the two screws that attach the pilot to the burner 9 Remove the four screws securing the burner to the firebox sides and disengage burner from orifice Re move burner See Figure 9 3 10 Remove the eight screws that secure the g...

Page 53: ...will be in the gas supply lines Ensure adequate ventilation Ensure there are no ignition sources such as sparks or open flames Light the appliance It will take a short time for air to purge from lines When purging is complete the appliance will light and operate normally WARNING Risk of Fire Explosion or Asphyxiation Check all fittings and connections with a non corrosive commercially available le...

Page 54: ...technician at the time of installation The air shut ter is set at the factory for a typical horizontal termination through a 2 X 6 wall See Figure 4 11 Top Vent Horizon tal Termination With One Elbow Refer to Gas Service Access instructions in Section 9 C to access the air shutter Loosen the 1 4 in screw Twist shutter to adjust Shutter may be open for longer horizontal vent runs Do not close the a...

Page 55: ...isk of Fire Maintain specified air space clearances to combustibles Inadequate air space could cause overheating and fire Finishing Instructions It is important to follow the framing and finishing instruc tions to ensure proper placement of fireplace into the sur rounding framing finishing materials Wall sheathing materials 1 2 in thick are specified in this installation manual to properly align w...

Page 56: ...learances Comply with all minimum clearances to combustibles as specified in this manual Materials overlapping into non combustible zones could ignite and will interfere with air flow through decorative barrier fronts WARNING Risk of Fire DO NOT install drywall or other combustible materials directly onto the installed non combustible board Overlapping materials could ignite MAXIMUM SCREW LENGTH 3...

Page 57: ...scribed in this section Installation of finishing materials can be accomplished by either the overlap or inside fit method depending on what type of decorative barrier front is to be installed See Figure 10 2 and 10 3 Overlap fit decorative barrier fronts include the Picture Frame Front The Clean Face Trim Front CFT can be either an inside fit or an overlap fit See Table 1 BOTTOM FINISHING TEMPLAT...

Page 58: ...terials See Through Models NON COMBUSTIBLE FINISHING MATERIAL OVERLAP FIT 0 1 IN THICK INSIDE FIT 1 4 IN THICK NON COMBUSTIBLE FINISHING MATERIAL OVERLAP FIT 0 1 IN THICK INSIDE FIT 1 4 IN THICK BOTTOM FINISHING TEMPLATE Control side only FINISHING GUARDS FINISHING GUARDS 1 2 IN INSTALLED NON COMBUSTIBLE BOARD 1 2 IN THICK WALL SHEATHING ...

Page 59: ...rheat if finishing material extends into appliance opening NOTICE Decorative barrier front will not fit properly if finishing material is applied beyond the finishing guard 4 Follow Overlap Fit section of the instructions provided with decorative barrier front FIREPLACE VIEWING AREA 15 3 4 IN 51 1 8 IN ECHEL48IN C ECHEL48STIN C 39 1 8 IN ECHEL36IN C ECHEL36STIN C 63 1 8 IN ECHEL60IN C 75 1 8 IN EC...

Page 60: ... Fire DO NOT apply finishing mate rial beyond the finishing guard Appliance will overheat if finishing material extends into appliance opening NOTICE Decorative barrier front will not fit properly if finishing material is applied beyond the finishing guard 3 Follow Inside Fit section of the instructions provided with decorative barrier front 1 Remove finishing template from bottom access panel 2 R...

Page 61: ...in front of the appliance only if the inside fit finishing method with CFT doors is used 1 Non combustible hearth material may be placed up to the bottom edge of the trim ring The hearth may be a maximum of twelve inches in depth TRIM RING INSTALLED FINISH TO THIS EDGE FINISH TO THIS EDGE OF TRIM RING Figure 10 7 Non Combustible Finish Material Diagram for 1 4 Inch Thick Inside Fit Method Using Tr...

Page 62: ...l Diagram for 0 1 Inch Thick Overlap Fit Method Picture Frame Front WARNING Risk of Fire DO NOT apply finishing mate rial beyond the top finishing guard and the bottom finish ing template Appliance will overheat if finishing material extends into appliance opening NOTICE Decorative front will not fit properly if finishing material is applied beyond the finishing guard Picture Frame Front PFF NOTIC...

Page 63: ...ting WARNING Risk of Fire DO NOT apply combustible materials beyond the minimum clearances Comply with all minimum clearances to combustibles as specified in this manual Overlapping materials could ignite Figure 10 10 Minimum Finished Opening Dimensions Picture Frame Front Inside Fit 0 4 Inch 24 3 8 IN ECHEL36IN C ECHEL36STIN C 47 1 4 IN ECHEL48IN C ECHEL48STIN C 59 1 4 IN ECHEL60IN C 71 1 4 IN 4 ...

Page 64: ...X Note All measurements in inches MEASUREMENT FROM TOP EDGE OPENING 24 27 30 31 TO CEILING 9 6 3 Measurement from top edge opening to bottom of appliance 24 1 2 IN MAX Figure 10 13 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles ECHEL60IN C and ECHEL72IN C Note All measurements in inches TOP OF APPLIANCE OPENING Figure 10 11 Location of Appliance Opening If the Passive Heat kit ...

Page 65: ...r Wall Projections Extending Past The Face Of The Fireplace Combustible or Non Combustible Figure 10 18 Mantel Leg or Wall Projections Acceptable on both sides of opening OVERLAP FIT Figure 10 16 Minimum Vertical and Maximum Horizontal Dimensions of Non Combustibles Inside Fit Finishing INSIDE FIT Note All measurements in inches 7 IN MINIMUM UNLIMITED FIREPLACE OPENING See Appliance Dimension Diag...

Page 66: ...N 1 2 IN X 1 2 IN WIRE MESH Wire mesh required for front discharge or open top discharge passive heat installations with discharge opening of 3 inches or greater Wire mesh recommended for front discharge or open top discharge passive heat installations with discharge opening of less than three inches Good Faith Guidelines for TV Installations Above a ECHELON C Fireplace with Passive Heat Option Si...

Page 67: ...ps 5 Allow glass to tilt forward Grasp glass on the upper return lip of glass frame and lift up and out The glass should lift easily out of the bottom retaining lip Replacing Fixed Glass Assembly 1 Locate retaining lip on lower front face of firebox 2 Place glass assembly into retaining lip end Tilt top of glass assembly toward fireplace 3 Assure proper left to right placement of glass and engage ...

Page 68: ...EL60IN C 6 ECHEL72IN C 7 NOTICE DO NOT EXCEED MAXIMUM AMOUNT OF MEDIA Place media as instructed Flame performance could be impacted Sooting could occur C Clean the Appliance Clean vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity E Install Log Set or Stones Optional An optional log set and or stones kit is available for use with the ECHELON models ...

Page 69: ...s no media in the burner lighting area Verify that the media placement jig is correctly installed in place in the appliance See Figure 1 CAUTION Risk of Burns The fireplace should be turned off and cooled before media is installed Figure 1 Media Placement Jig Location MEDIA PLACEMENT JIG 3 The media placement jig must remain in place while media is placed on the media tray and around the pilot bra...

Page 70: ...if media is present in glass rail See Figure 6 13 Reinstall glass assembly 14 Install bottom glass shield between glass and glass frame See Figure 8 15 Reinstall mesh front 6 Place the media set aside in Step 1 over the pilot shield and areas shown in Figure 4 uncovered by removing the media placement jig See Figure 4 DO NOT allow any media in the 1 inch area shown in Figure 5 7 Check the pilot ar...

Page 71: ...teries from remote 2 Verify that the new appliance has power and secure electrical connections 3 Adjust the ECM selector switch to REMOTE mode 4 Switch the master reset switch to ON if equipped 5 Wait to verify LED indicator on the ECM stops flashing 6 Install batteries in the RC400 remote 7 The RC400 remote will automatically pair to the appliance as pre set at the factory 3 POSITION SWITCH TOP V...

Page 72: ... 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop DVP45 45º Elbow DVP Pipe see chart Effective Height Length 4 7 8 in 124 mm 13 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP DVP HVS Vent Support 12 in 305 mm 14 in 356 mm 1 in 25 mm 8 in 203 mm 6 in 152 mm DVP WS Wall Sh...

Page 73: ... to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required 15 1 8 in 384 mm 12 in 305 mm 8 in 203 mm Max Effective Length Heat Shield 5 in 127 mm Center of the horizontal vent pipe to the vertical measuring surface A Vent Components Diagrams continued Figure 12 2 DVP Vent...

Page 74: ...IUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm 26 in 660 mm DVP TRAPFL Flashing DVP HSM B Extended Heat Shield 12 IN 305 mm 7 IN 178 mm 4 15 16 IN A A A 1 2 IN 13 mm 7 8 IN 22 mm 125 mm 7 IN 178 mm TRAP VSS Vinyl Siding Shield ...

Page 75: ...56 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap 6 in 152 mm A Vent Components Diagrams continued Figure 12 4 DVP Vent Components 13 in 330 mm 15 in 381 mm 8 1 8 in 206 mm DVP HRC SS 10 7 8...

Page 76: ... SLP B connect to the appliance and are ordered separately from PVI SLP B Contact your dealer to order 16 IN 406 mm 15 IN 381 mm 16 11 16 IN 424 mm 9 3 16 IN 233 mm 4 1 2 IN 114 mm 16 11 16 IN 424 mm 13 5 8 IN 346 mm 12 1 2 IN 318 mm 12 1 2 IN 318 mm 20 3 4 IN 527 mm 13 5 8 IN 346 mm EFFECTIVE LENGTH 32 IN 813 mm MIN 35 IN 889 mm MAX Note SLP LPC SL 2DVP and DVP 2SL components must be accompanied ...

Page 77: ...Wire harnesses required to power the PVLP SLP connect to the appliance and are ordered separately from PVLP SLP Contact your dealer to order Figure 12 6 PVLP SLP Vent Components PVLP HS Heat Shield 14 IN 356 mm 15 1 2 IN 394 mm 11 1 2 IN 292 mm 8 IN 203 mm 4 3 8 IN 112 mm 10 IN 254 mm 5 1 4 IN 135 mm 2 1 4 IN 57 mm 9 1 2 IN 241 mm 4 3 4 IN 121 mm 2 1 4 IN 57 mm 1 1 2 IN 38 mm 6 1 4 IN 159 mm Front...

Page 78: ...ntact your dealer if you have questions Note Optional heat management systems kit must be installed while the top of the appliance is accessible Preparation for installation of Heat Zone Gas HEAT OUT GAS or Passive Heat is discussed in Section 6 B Install approved accessories per instructions included with accessories Contact your dealer for a list of ap proved accessories WARNING Risk of Fire and...

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Hearth & Home ECHELON-C Series, Installation Manual

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