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18. Insert a 1/4” x 2 1/2” Carriage Bolt (57) through the

center hole in a Seat Plate (29). Attach the Seat
Plate to the Seat (23) with two 1/4” x 3/4” Bolts
(56).

Attach another Seat Plate (29) to the Seat (23) in
the same manner.

Insert the 1/4” x 2 1/2” Carriage Bolts (57) through
the holes in the Seat Frame (13). Tighten a 1/4”
Nylon Locknut (54) with a 1/4” Washer (55) onto
each Carriage Bolt.

19. Press a 1 3/4” Square Inner Cap (65) into each

end of the Leg Lever (12). Press a 1 3/4” Square
Inner Cap into the Seat Frame (13).

Lubricate the 3/8” x 2 1/2” Bolt (51). Attach the Leg
Lever (12) to the Seat Frame (13) with the Bolt and
a 3/8” Nylon Jam Nut (74).

Do not overtighten

the Nylon Jam Nut. The Leg Lever must be able
to pivot freely.

Insert the 3/8” x 2 1/2” Eyebolt (53) into the Leg
Lever (12) from the direction shown. Tighten a 3/8”
Nylon Locknut (39) with a 3/8” Flat Washer (46)
onto the Eyebolt.

20. Turn the Lock Knob (28) counterclockwise until it

turns freely. Pull the Lock Knob and hold it. Rest
the Seat Frame (13) on one of the pins in the
Frame (2). Release the Lock Knob. Turn the Lock
Knob clockwise until it is firmly tightened.

Press 3/4” Round Inner Caps (26) into the ends of
each Pad Tube (25).

Insert a Pad Tube (25) into the Seat Frame (13).
Slide a Foam Pad (27) onto each end of the Pad
Tube.

Insert the other Pad Tube (25) into the Leg Lever
(12). Slide a Foam Pad (27) onto each end of the
Pad Tube.

21. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in

ADJUSTMENT, beginning on page 12 of this manual.

Before using the home gym system, pull the cable a few times to be sure that it moves smoothly over the
pulleys. If the cable does not move smoothly, find and correct the problem.

IMPORTANT: If the cable is not

properly installed, it may be damaged when a high resistance setting is used. See the CABLE DIA-
GRAM on page 15 of this manual for proper cable routing. If there is any slack in the cable, you will
need to remove the slack by tightening the cable. See TROUBLE-SHOOTING AND MAINTENANCE on
page 14.

18

19

11

56

56

29

29

57

57

23

55

54

39

74

46

65

53

12

13

51—Lubricate

65

13

12

13

26

20

28

2

27

25

26

27

Summary of Contents for 831.159350

Page 1: ...shown below Write the serial number in the space above Patent Pending CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manual for future reference US...

Page 2: ...inning assembly FULL 90 DAY WARRANTY For 90 days from the date of purchase if failure occurs due to defect in material or workmanship in this SEARS WEIGHT SYSTEM EXERCISER contact the nearest SEARS Se...

Page 3: ...force 13 Be sure that the cable remains on the pulleys at all times If the cable binds while you are exercising stop immediately and make sure that the cable is on all of the pulleys 14 Always disconn...

Page 4: ...healthier cardio vascular system the HealthRider BRS will help you to achieve the specific results you want For your benefit read this manual carefully before using the HealthRider BRS Body Weight Res...

Page 5: ...nted as shown in the drawings Tighten all parts as you assemble them unless instructed to do otherwise THE FOLLOWING TOOLS NOT INCLUDED ARE REQUIRED FOR ASSEMBLY Two 2 adjustable wrenches One 1 philli...

Page 6: ...d Small Wheels 40 attached to the Frame 2 Note This will be easier to do if you lay the Frame on the floor Slide the Right Wheel Channel 4 onto the Frame 2 in the same manner 3 Slide the Left and Righ...

Page 7: ...ight Wheel Channel 4 with two 3 8 x 1 Bolts 16 and two 3 8 Nylon Locknuts 39 Note Attach the lower Bolt and Nylon Locknut first Attach the Support Tube 32 to the Left Wheel Channel 3 in the same manne...

Page 8: ...Do not tighten the Nylon Locknuts yet 9 Attach the Platform 8 to the Frame 2 and Crossbar 18 with four 1 4 x 2 3 4 Bolts 63 and four 1 4 Washers 55 Tighten the Nylon Locknuts used in step 8 10 Attach...

Page 9: ...tterfly Foam Pad 24 onto the lower end of each Arm 13 Lubricate the axle on the Right Butterfly Arm 15 Slide the axle on the Right Butterfly Arm 15 into the Frame 2 Note Be careful not to confuse the...

Page 10: ...ley 41 Attach the Pulley and a Cable Trap 67 to the Lift Tube 11 with a 3 8 x 2 Bolt 43 and a 3 8 Nylon Locknut 39 16 Attach the Nameplate 7 to the Frame 2 with two 3 4 Tap Screws 62 17 Insert a 1 4 x...

Page 11: ...the Seat Frame 13 on one of the pins in the Frame 2 Release the Lock Knob Turn the Lock Knob clockwise until it is firmly tightened Press 3 4 Round Inner Caps 26 into the ends of each Pad Tube 25 Inse...

Page 12: ...select any other body weight two numbers are displayed in each of the other windows The first number in the white area is the resistance at every station except the bench press station The second numb...

Page 13: ...d to the frame see SEAT ADJUSTMENT below Attach the Cable 35 with a Cable Clip 38 to the Eyebolt 53 Always remove the Cable from the Eyebolt before removing the seat SEAT ADJUSTMENT The Seat Frame 13...

Page 14: ...t 39 and the 3 8 x 2 Bolt 43 from the Cable Trap 67 and Pulley Re attach the Pulley and Cable Trap to the next hole in the bracket Be sure that the Cable Trap is in the proper position and that the Ca...

Page 15: ...Cable has been assembled correctly The starting and ending point has been labeled The numbers show the proper route for the Cable IMPORTANT If the Cable has not been correctly routed the HealthRider...

Page 16: ...iage Bolt 49 1 2 Nylon Jam Nut 50 3 8 x 2 1 2 Bolt 51 1 4 Nylon Locknut 54 1 4 Washer 55 1 4 x 3 1 2 Carriage Bolt 59 3 8 Nylon Jam Nut 74 1 2 x 2 1 2 Bolt 52 1 4 x 3 1 2 Bolt 58 1 4 x 2 3 4 Bolt 63 3...

Page 17: ...4 Tap Screw 62 1 Square Inner Cap 64 1 3 4 Square Inner Cap 65 2 Square Inner Cap 68 3 4 Round Outer Cap 69 1 Round Inner Cap 36 3 4 Round Inner Cap 26 3 4 Large Washer 71 1 4 x 3 4 Bolt 56 1 4 x 2 1...

Page 18: ...nd Inner Cap 37 1 Chain 38 3 Cable Clip 39 30 3 8 Nylon Locknut 40 4 Small Wheel Key No Qty Description 41 16 Pulley 42 4 2 Square Outer Cap 43 8 3 8 x 2 Bolt 44 1 3 8 x 1 3 4 Bolt 45 6 3 8 x 2 3 4 Bo...

Page 19: ...54 51 74 53 39 66 39 39 51 35 48 39 43 43 67 67 65 65 65 36 65 65 36 65 65 65 39 39 71 71 70 70 69 69 62 68 68 34 45 55 63 39 39 63 55 55 63 73 64 76 74 73 76 72 45 46 47 47 46 39 43 39 58 55 72 76 73...

Page 20: ...Rider BRS Body Weight Resistance System are listed on a decal attached to the frame See the front cover of this manual to find the location of the decal All replacement parts are available for immedia...

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