HBS 93-66-2201, Operating Manual, Page: 61 / 70

IT 2002 Order No BA 93-66-2201 Issue 01.06.08 61
Further Instructions
Welding elements, abbreviations, materials, standards, mechanical
properties to actual standards
Abbreviations for
studs (ceramic
ferrules)
Material Norm
Mechanical
characteristics
Threaded stud PD (PF)
Pin w ith
internal thread
ID (UF)
Mild steel
(S235J2G3
+ C450)
ISO/TR 15608
Rm ≥ 400 N/mm 2
ReH ≥ 235 N/mm 2
A5 ≥ 15%
1.4301/03
(A2-50)
EN 10088-1
Rm ≥ 500 - 780 N/mm 2
Rp0,2 ≥ 350 N/mm 2
A5 ≥ 25%
Threaded stud
w ith flange
PS
Pin w ith internal
thread and
flange
IS
Mild steel (4.8 1) ) ISO 898-1 see ISO 898-1
Mild steel (4.8 1) )
copper plated
1.4301/03
(A2-50)
EN ISO
3506-1
see ISO 3506-1
Stud types
Short cycle
w elding
w ith
draw n arc
Draw n arc
w elding
w ith
ceramic ferrule
(CF)
or shielding gas
(SG)
Head stud
Stud
w elding
w ith
drawn arc
(DS)
Pin
Pin
w ith flange
UD (UF)
Threaded stud
w ith reduced
shaft
RD (RF)
SD (UF)
US
1.4301/03
(A2-50)
EN ISO
3506-1
see ISO 3506-1
ISO 898-1 see ISO 898-1
Further materials on request
1)
weldable
Prestress at installation (tie load) and torque
Threaded stud
Prestress at
installation
(kN)
Torque
(Nm)
Prestress at
installation
(kN)
Torque
(Nm)
Prestress at
installation
(kN)
Torque
(Nm)
Prestress at
installation
(kN)
Torque
(Nm)
M 6 4 ,3 6,1 2,7 3,8 2,2 3,1 3,2 4,5
M 8 8,0 15,0 4,9 9,5 4,0 7,5 6,0 11,0
M 10 13,0 30,0 7,8 19,0
M 12 19,0 53,0 12,0 33,0
M 16 35,0 135,0 22,0 82,0
Steel (4.8 1) )
µ = 0,18
R
p0,2
= 340 N/mm 2
1.4301/03 (A2-50)
µ = 0,18
R
p0,2
= 210 N/mm 2
AlMg3 (F23)
µ = 0,18
R
p0,2
= 170 N/mm 2
CuZn37 (Ms63)
µ = 0,18
R
p0,2
= 250 N/mm 2
Values correspond with actual standards 1) weldable
All given values are leads for minimum tensile strength and minimum torque of a weld without permanent deformation
of parts to be joined. Parts to be joined must have sufficient wall thickness. Values apply for cold rolled threaded studs
with standard thread without surface protection and without thread lubrication. Throughout the entire stud length, at
least the stressed cross section must be present. Values apply for indicated yield strengths.
Material combinations
according to the actual standards (select stud material in a way that material of the
same kind is welded).
ISO/TR 15608
Groups
1 and 2.1
ISO/TR 15608
Groups
2.2, 3 to 6
ISO/TR 15608
Groups
8 and 10
ISO/TR 15608
Groups
21 and 22
Steel (S235) 4.8 1) 16Mo3
a b b - -
1.4301/03, 1.4401/04, 1.4541,1.4571 b/a b a --
EN AW-AlMg3/EN AW-5754
EN AW-AlMg5/EN AW-5019
-- -- -- b
Exemplification of w elding suitability
-- non w eldable
a w ell suited for any application, e.g. pow er transmission
b suitable, limitations w ith pow er transmission
Base material
Stud material
Weldability tests of other material combinations upon request.
1)
weldable