HBS 92-10-1504B, Operating Manual, Page: 4 / 62

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Table of Contents
Table of Contents
1 Important Safety Precautions ................................................................... 6
2 Symbols and Terms Used ......................................................................... 9
3 Scope of Supply ....................................................................................... 12
4 Accessories .............................................................................................. 12
5 Technical Data .......................................................................................... 13
6 Intended Use ............................................................................................ 14
7 Warranty ................................................................................................... 15
8 Components of the Stud Welding Unit .................................................. 16
8.1 Main Assemblies ................................................................................................... 16
8.2 Control Panel and Display .................................................................................... 18
8.3 LED Display .......................................................................................................... 20
9 Welding Process ...................................................................................... 21
9.1 Contact Stud Welding ........................................................................................... 21
9.2 Gap Stud Welding ................................................................................................ 24
10 Preparing Workplace and Welding Process .......................................... 25
10.1 Preparing Surfaces ............................................................................................... 26
10.2 Checking the Stud Welding Gun .......................................................................... 27
10.3 Checking the Automatic Stud Feeder ................................................................... 27
11 Connection ............................................................................................... 28
11.1 Connecting the Welding Gun to the Stud Welding Unit ........................................ 29
11.2 Connecting the Fully Automatic Stud Feeder (VBZ) to the Stud Welding Unit ..... 30
11.3 Compressed Air Connection ................................................................................. 31
11.4 Connecting the Ground Cable .............................................................................. 32
11.5 Connecting the Stud Welding Unit to the Mains Supply ....................................... 34