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USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

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Summary of Contents for CAT 4000

Page 1: ...ivision Street Elizabeth NJ 07207 www hayward com CAT 4000 Water Quality Controller Owner s Manual 092431A RevE CAT 4000 Contents Introduction 2 Installation 4 Pool Chemistry 7 Configuration 7 SystemM...

Page 2: ...flow protection WARNING Installation requires a properly located GFI protected receptacle Never use an extension cord for electrical connections to the controller WARNING Always mount controller in a...

Page 3: ...lity print charts graphs and logs change controller settings and designate contacts for outbound notification via email cell phone or PDA Optional digital flow and level sensors are available to monit...

Page 4: ...hemical feeding during periods when the filtration system is off or low recirculation flow is detected The Flow Cell provides a convenient location for mounting the pH ORP and Flow sensors while ensur...

Page 5: ...sing the enclosed tubing and fittings to create a pressure suction loop line Follow the directions below for installation and refer to the Installation Diagram on page 6 1 Turn off heater chemical fee...

Page 6: ...rs are to be used with the controller install according to manufacturer s instructions at this time 11 Connect chemical feeders to the controller as labeled See diagram on following page 12 Check all...

Page 7: ...AT CO2 pH Control Erosion Feeder or or Chemical Pump Chemical Pump pH Feed Output Power Cord ORP Feed Output Influent to Return Line Effluent to Suction CAT 4000 SYSTEM CAT Controllers SUCTION LINE PU...

Page 8: ...as pH cyanuric acid concentration and total dissolved solids can affect sanitizer residual readings relative to ORP CAT Controllers recommends establishing desired pH sanitizer residual calcium hardn...

Page 9: ...ing Mode During normal operating mode the display will indicate sensed pH ORP Flow Rate with optional digital flow sensor and a status line which alternates between a System OK or a list of any alarm...

Page 10: ...played Press UP or DOWN to select the desired pH Press ENTER to save your selection The controller will automatically return to normal operating mode in 10 seconds To Calibrate pH The CAT 4000 is far...

Page 11: ...adding extra chemicals is desired and during initial balancing of the water NOTE Always disconnect chemical feeder power cords prior to performing any electrical service To Change The ORP Setpoint The...

Page 12: ...s been depleted The Manual On mode allows constant chemical feed for a fixed interval of up to 25 minutes use ful when the addition of extra chemicals is desired as well as initial balancing of the wa...

Page 13: ...ating mode in 10 seconds NOTE In certain unusual applications pH correction may be required in both acid feed and base feed modes The third relay can be programmed as described later in this manual to...

Page 14: ...on a fixed basis From the Configuration Setup Menu Press DOWN to find the pH Feed menu item Press ENTER to select pH Feed The current pH Feed setting will be displayed Press UP or DOWN to select Prop...

Page 15: ...the pH setpoint is not reached after feeding continuously for a selectable period of time From the Configuration Setup Menu Press DOWN to find the pH Overfeed Timeout menu item Press ENTER to select...

Page 16: ...election ORP Mixing Time On This feature prevents the controller from receiving inaccurate readings due to chemicals passing directly through the flow cell and over the sensors before being injected i...

Page 17: ...setting Press ENTER to save your selection ORP Low Alarm The ORP Low Alarm inhibits ORP feed sounds audible and visual alarms and sends a message to the POOLCOMM website during a low ORP condition Fr...

Page 18: ...recommends always having the Overfeed Timeout functions enabled as a precaution ary measure By disabling the Overfeed Timeout the overfeeding of chemicals could occur and create unsafe water chemistry...

Page 19: ...e Configuration Setup Menu Press DOWN to find the Alarm Setup menu item Press ENTER to select Alarm Setup The current Alarm Setup option will be displayed Press UP or DOWN to scroll to the desired set...

Page 20: ...Output selection will be displayed Press UP or DOWN to scroll to the desired setting Press ENTER to save your selection Level Flow Sensor Input 3 Setup The third Level Flow Sensor input is provided t...

Page 21: ...will inhibit chemical feed From the Configuration Set Up Menu Press DOWN to find the Digital Flow Alarm item Press ENTER to select Digital Flow Alarm The current Digital Flow Alarm setting will be dis...

Page 22: ...ve firmware issues with your controller From the Configuration Setup Menu Press DOWN to find the Update FW via BL Menu item Restore Factory Defaults The Restore Factory Defaults function erases all us...

Page 23: ...ENTER to select Demo The current status of Demo Mode will be displayed Press UP or DOWN to make a selection Press ENTER to save your selection The controller will revert to the Configuration Setup Men...

Page 24: ...arm pH Overfeed Timer ORP Feed ORP Low Alarm ORP High Alarm Acid Feed Base Feed Off On Proportional Fixed 0 0 to 14 0 Default 7 0 pH 0 0 to 14 0 Default 8 0 pH Off 5 to 240 Minutes Default 240 Min Pro...

Page 25: ...ow Sensor Level Flow Sensor 3 On for Specified Time Level Flow Input 3 Setup Digital Flow Pipe Size Digital Flow Alarm Digital Flow Sensor Type Display System Information Update FW via BL Restore Fact...

Page 26: ...and free from oil chemical deposits and contamination to function properly After saturation in pool or spa water the sensors may need to be cleaned on a weekly or monthly basis depending on bather lo...

Page 27: ...d Satellite All CAT controllers set up on Cell and Satellite networks come already activated for wireless com munication Once the unit has been installed and registered on www poolcomm com the devices...

Page 28: ...lick on Register Account and complete all requested account information Click on Register Account again to register with the system The next screen will then inform you that your account has been crea...

Page 29: ...during the past 24 hours Red A warning condition currently exists Facility Name This field provides a list of facilities automated with CAT 4000 wireless controllers Click on a facil ity name to enter...

Page 30: ...from the Unit Profile screen Site Location This field is used to identify the specific asset being monitored main pool lap pool spa etc within the facility Last Warning This field provides a timestam...

Page 31: ...CAT 4000 has been feeding chemicals for a time greater than the selected maximum feed time and has not reached its setpoint A properly selected Overfeed timeout prevents the unit from continuing to fe...

Page 32: ...arm setting can be entered in gallons per minute to send a No Flow alarm when the filters require cleaning or backwashing Service Request The Transmit button on the CAT 4000 sends logged data to the P...

Page 33: ...l Flow Sensor 3 Time based Activation Communications Bi directional Wireless Internet URL http www poolcomm com Latency 2 Minutes per Path Alarm Format Email Text Message Internet Safety Systems pH Lo...

Page 34: ...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 33...

Page 35: ...ibutor Liability under this warranty is limited to the repair or replacement of any device or component which is returned to the factory within one year of delivery to original pur chaser shipping pre...

Page 36: ...hnical support visit our website at www hayward com CONTENTS COPYRIGHT 2016 HAYWARD INDUSTRIES INC ALL RIGHTS RESERVED All other trademarks not owned by Hayward are the property of their respective ow...

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