Hayward Aqua Plus PL-PLUS Installation Manual Download Page 35

IMPORTANT SAFETY INSTRUCTIONS

When using this electrical equipment, basic safety precautions should always be
followed, including the following:

READ AND FOLLOW ALL INSTRUCTIONS

!

WARNING:  Disconnect all AC power during installation.

!

WARNING:  Water in excess of 100 degrees Fahrenheit may be

hazardous to your health.

!

WARNING:  To reduce the risk of injury, do not permit children to

use this product unless they are closely supervised at all times.

A green colored terminal marked “Grounding” is located inside the wiring
compartment.  To reduce the risk of electric shock, this terminal must be
connected to the grounding means provided in the electric supply service
panel with a continuous copper wire equivalent in size to the circuit conductors
supplying the equipment.

One bonding lug for US models (two for Canadian models) is provided on the
external surface.  To reduce the risk of electric shock, connect the local
common bonding grid in the area of the swimming pool, spa, or hot tub to
these terminals with an insulated or bare copper conductor not smaller than 8
AWG US / 6 AWG Canada.

All field installed metal components such as rails, ladders, drains, or other
similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to
the equipment grounding bus with copper conductors not smaller than 8 AWG
US / 6 AWG Canada.

SAVE THESE INSTRUCTIONS

32

LIMITED WARRANTY (effective 03/01/12) 

Hayward warrants its Pro Logic, OnCommand and E-

Command pool automation products as well as its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure

chlorination products to be free of defects in materials and workmanship, under normal use and service, for

a period of three (3) years.  Hayward also warrants its Aqua Trol chlorination products to be free of defects

in materials and workmanship, under normal use and service for a period of one (1) year.  These warranties

are applicable from the initial date of purchase on private residential swimming pools in the US and Canada.

Installations of product for use on commercial pools in the US and Canada is covered for a period of one (1)

year for defects in materials and workmanship.  Hayward warrants all accessories and replacement parts

for the above-identified pool automation and chlorination products for a period of one (1) year.  Accessories

also include remotes, actuators, base stations, temperature sensors, flow switches and chemistry probes.

Each of these warranties is not transferable and applies only to the original owner.

Hayward shall not be responsible for cartage, removal, repair or installation labor or any other such costs

incurred in obtaining warranty replacements or repair.

Proof of purchase is required for warranty service.  If written proof of purchase is not provided, the

manufacturing date code will be the sole determinant of the date of installation of the product.  To obtain

warranty service or repair, please contact the place of purchase or the nearest Hayward authorized warranty

service center.  For more information on authorized service centers please contact the Hayward Technical

Service Support Center (61 Whitecap Road, North Kingstown RI, 02852) or visit the Hayward web site at

www.hayward.com.

WARRANTY EXCLUSIONS

:

1. Material supplied or workmanship performed by others in process of installation.

2. Damage resulting from improper installation including installation on pools larger than the product rating.

3. Problems resulting from failure to install, operate or maintain the product(s) in accordance with the

recommendations contained in the owners manual(s).

4. Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations

in the owners manual(s).

5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alternations, fire,

flood, lightning, freezing, external water, degradation of natural stone used in or immediately adjacent to a

pool or spa, war or acts of God.

6. Use of a non-genuine Hayward replacement salt chlorination cell on any Hayward automation or chlorination

product will void the warranty for that product.

The express limited warranty above constitutes the entire warranty of Hayward Pool Products with respect

to its products and is in lieu of all other warranties expressed or implied, including warranties of merchantability

or fitness for a particular purpose. In no event shall Hayward Pool products be responsible for any

consequential, special or incidental damages of any nature.   Some states do not allow a limitation on how

long an implied warranty lasts, or the exclusion of incidental or consequential damages, so the above limitation

may not apply to you.  This warranty gives you specific legal rights, and you may also have other rights,

which vary from state to state.

Summary of Contents for Aqua Plus PL-PLUS

Page 1: ...Automation and Chlorination Installation Manual for model PL PLUS PL PLUS 20 Aqua Plus www hayward com...

Page 2: ...al must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding...

Page 3: ...trols 6 Optional Base Station 7 Optional ValveActuators 7 3 Plumbing Pool Spa Configuration 8 TurboCell 9 Flow Switch 9 4 Electrical Main Service 10 Wiring Grounding and Bonding 10 Circuit Breaker Ins...

Page 4: ...remote AQL2 BASE RF required AQL2 SS RF Wireless Spa Side Remote Control AQ2L BASE RF required AQL2 BASE RF Base Receiver AQL DIM LightDimmerRelay GV A 24 ValveActuator V A xx Valve Actuator xx 1P 1 5...

Page 5: ...ly if you are using the chlorinator features on theAqua Plus Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations besides salt Refe...

Page 6: ...0 67 100 133 136 181 114 152 23 30 45 60 32 80 36 90 41 100 45 110 160 50 73 120 170 55 77 130 180 59 81 140 190 64 86 150 200 68 90 93 42 107 48 120 55 133 61 147 213 67 98 160 227 73 104 173 240 79...

Page 7: ...h x Average Depth x 893 Length x Width x Average Depth x 1000 POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM Gallons and Liters of Pool Spa water Current Stabilizer Level ppm 0 ppm 20 ppm...

Page 8: ...ose clamp over the sensor and gently tighten until O ring makes an adequate seal Do not overtighten 4 For maximum temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation...

Page 9: ...seplate in the desired position screws supplied by installer 3 See ElectricalWiring page17 forinstructionsonrunningthecablefromtheAquaPlusmainunittothe remotedisplay keypad AQL SS 6B x x W or B for Wh...

Page 10: ...be used in and around the pool spa area These units float and can be left in the water for easy access Optional Base Station TheAQL2 BASE RFoptionalbasestationmustbeinstalledifanywirelessremotecontro...

Page 11: ...he systemisinthe poolonly operatingmode 6 The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematicforthepool 7 Theairsensormustbeinstalledifthe...

Page 12: ...inguseadaptors providedbyinstaller Flow Switch TheflowswitchmustbeplumbedinthesamesectionofplumbingastheTurboCell Theflowswitchisasafetydevice thatensuresthatwaterisflowingthroughthecellbeforetheAquaP...

Page 13: ...connected to the pool bonding system by an 8AWG 6AWG for Canada wire Alug for bonding 2 for Canada is provided on the outside bottom of theAqua Plus enclosure Circuit Breaker Installation and Wiring C...

Page 14: ...s and the chlorinator This power should be connected to one of the circuit breakers WARNING 120VAC only permanent damage if connected to 240V High Voltage 120 240V Pool Equipment AllAqua Plus relays a...

Page 15: ...proper input wiring to the VSP Wiring from the 220Vbreaker must connect through theAqua Plus s Filter Lights Aux relay Refer toVSPAddress Settingonpage16todeterminewhichrelayscanbeusedwithyourpump Th...

Page 16: ...h 24V control circuits Refer to the diagram below for a generic connection The manuals supplied with most heaters alsoincludespecificwiringinstructionsforconnectingtheheatertoanexternalcontrol usually...

Page 17: ...dthediagrambelow 1 Turn off power to heater 2 WireAqua Plus to terminals 1 2 see diagram 3 Leave jumper attached to terminals 4 5 4 Move BYPASS dipswitch on heater circuit board to ON position up 5 Tu...

Page 18: ...r 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board...

Page 19: ...SP used in the system This address is entered into the VSP s configurationmenu RefertothetablebelowtodeterminewhichaddresstouseforyourspecificpumpandAquaPlus Select the proper address based on which o...

Page 20: ...typically phone cable to connect the wired remote display keypad with theAqua Plus ControlCenterasshownbelow Themaximumwiringdistanceis500ft 160m Notethattheterminalsonboththe AquaPlusmainunitandthewi...

Page 21: ...Aqua Plus control unit as shown below Connector for AQL CHEM Flow Switch Only applicable if the chlorinator function is enabled The flow switch cable plugs into theAqua Plus ControlCenteratthepositio...

Page 22: ...rinators when additional sanitizing capacity is re quired A4 wire connection is used to communicate to theAqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Ref...

Page 23: ...e to next configuration menu Push to access Chlorinator option Cell Type T CELL 15 Chlorinator Enabled Display Salt Chlor Config to view change Chlorinator TheAqua Plus is shipped with the chlorinator...

Page 24: ...s It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Sp...

Page 25: ...variable speed pump The Filter relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On off an...

Page 26: ...ng The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the pro...

Page 27: ...d temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve t...

Page 28: ...ts are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off default the lights relay will alternate b...

Page 29: ...ction is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Lights output is on push or and s...

Page 30: ...elay will be on when theAux output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Aux1 Interlock If Enabled this feature will override the function Ma...

Page 31: ...ch clock hour and then switch to the jets skimming for the last half of the hour Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Valve...

Page 32: ...ly show the default menu and allow on off control via the pushbuttons Note that the function of the Aqua Plus s built in display keypad is unchanged by this selection Once disabled the only way to ena...

Page 33: ...d phenol test kit Clean Probe Wizard to enter Push to access Clean Probe Wizard Move to previous next menu item Use this Wizard to clean theAQL CHEM s ORPand pH probes The probes must be clean and fre...

Page 34: ...lly 104 F 40 C Also note that some heat pumps actually have be set to the lowest possible temperature 3 Oncetheheaterisrunning youcanverifythe heatercooldown feature optional seeConfigurationMenu Heat...

Page 35: ...service center For more information on authorized service centers please contact the Hayward Technical Service Support Center 61 Whitecap Road North Kingstown RI 02852 or visit the Hayward web site a...

Page 36: ...t beeper teach wireless remote wireless channel maintenance menu pH calibration wizard clean probe wizard timers menu pool filter 1 or hi speed 1 pool filter 2 or lo speed 1 pool filter 3 or hi speed...

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